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API 650, 5.6.

4, Calculation of Shell Thickness by the 1-Foot Method


Plant ID
Equipment Number:
Equipment Type:

A Tank Farm
ABC-1234
API 650 Storage Tank

Design
Material (Course 1):
Material (Course 2, 3 & 4):
Corrosion Allowance (in):
Nominal Diameter (ft):
Height (ft):
Specific Gravity:

SA 283 C
SA-515 60
212
32
0.85

Equipment:
Date:

Oil Storage Tank 02


12th August 2014

Shell Course Height (in)


Course 1:
96
Course 2:
96
Course 3:
96
Course 4:
93

Nominal thick
0.957
0.710
0.467
0.375

Calculation of Thickness by the 1-Foot Method, inches


Reference: API 650, 11th edition, 5.6.3
The 1-foot method calculates the thicknesses required at design points 0.3 m (1 ft) above the bottom
This method shall not be used for tanks larger than 61 m (200 ft) in diameter.
The required minimum thickness of shell plates shall be the greater of the values computed by the fo

td =

2.6 D(H-1) G
+ CA
Sd

and

tt =

2.6 D(H-1)
St

where
td

bottom-course corroded shell thickness, (in.),

tt

hydrostatic test shell thickness (in.),


nominal tank diameter, in ft (see 5.6.1.1, Note 1),
design liquid level, (ft),
height from the bottom of the course under consideration to the top of the shell including

D
H

G
CA
Sd
St

angle, if any; to the bottom of any overflow that limits the tank filling height; or to any ot
specified by the Purchaser, restricted by an internal floating roof, or controlled to allow fo
wave action,
design specific gravity of the liquid to be stored, as specified by the Purchaser,
corrosion allowance, (in.), as specified by the Purchaser (see 5.3.2),
allowable stress for the design condition, (lbf/in. 2) (see 5.6.2.1), Tables 5-2a and 5-2b

allowable stress for the hydrostatic test condition, (lbf/in. 2) (see 5.6.2.2). Tables 5-2a and

Course number: 1
D=
212 ft
H=
31.75 ft
G=
0.85
CA =
0.000 in
Sd =
20000 psi
St =
22500 psi

Course number: 2
D=
212 ft
H=
23.75 ft
G=
0.85
CA =
0.000 in
Sd =
21300 psi
St =
24000 psi

Course number: 3
D=
212 ft
H=
15.75 ft
G=
0.85
CA =
0.000 in
Sd =
21300 psi
St =
24000 psi

td =

td =

td =

0.720 in

0.500 in

0.324 in

tt =

0.753 in

tt =

0.522 in

tt =

0.339 in

Nominal thickness (in):

at design points 0.3 m (1 ft) above the bottom of each shell course.

e the greater of the values computed by the following formulas:

r consideration to the top of the shell including the top

w that limits the tank filling height; or to any other level


n internal floating roof, or controlled to allow for seismic

bf/in. 2) (see 5.6.2.1), Tables 5-2a and 5-2b

ndition, (lbf/in. 2) (see 5.6.2.2). Tables 5-2a and 5-2b

Course number: 4
D=
212 ft
H=
7.75 ft
G=
0.85
CA =
0.000 in
Sd =
21300 psi
St =
24000 psi
td =

0.148 in

tt =

0.155 in

See Appendix K tab for API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Me

ion of Shell Thickness by the Variable-Design-Point Method

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Introduction

The following calculation of tank shell thickness by the Variable-Design-Point Method is based
650, edition 11, section 5.6.4, using the methods described in Appendix K, for tanks with diam
greater than 200 ft, to establish tmin values for corrosion monitoring purposes. The information
to perfom this calculation includes, the original specified nominal thickness of the bottom she
the specific gravity of the tank contents, the height, corrosion allowance and plate specificati
course (including the product design stress, Sd and the hydrostatic test stress, St).

Summary
Course
1
2
3
4
5

tmin
0.962 in
0.782 in
0.531 in
0.423 in
0.182 in

Description
Bottom course
Second course
Third course
Fourth course
Fifth course

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Design
Diameter (D)
Height (H)
Specific Gravity (G)

Specified nominal thickness of


bottom shell course:

280 ft
40 ft
0.85

Course

Course
Height ft.

Course Height
(h) in.

H
ft.

CA
in.

Material

Sd
psi

1
2
3
4
5

8
8
8
8
8

96
96
96
96
96

40
32
24
16
8

0.125
0.125
0.0625
0
0

A573-70
A573-70
A573-70
A36
A36

28000
28000
28000
23200
23200

Calculation for BOTTOM COURSE (COURSE 1) shell thickness, inches


Reference: API 650, 11th edition, 5.6.4
The required shell thickness for each course shall be the greater of the design shell thickness plus a
allowance or the hydrostatic test shell thickness, but the total shell thickness shall not be less than
thickness required by 5.6.1.1, 5.6.1.3, and 5.6.1.4.
To calculate the bottom-course thicknesses, preliminary values tpd and tpt for the design and hydrost
conditons shall first be calculated from the formulas in 5.6.3.2.

Design Condition

tpd =

2.6 D(H-1) G + CA
Sd
=

t1d =

1.06 -

0.463D
H

0.987 in

HG
Sd

2.6HDG
Sd

+ CA =

0.962 in

t1d need not be greater than tpd


t1d = minimum of above thicknesses =

0.962 in

Hydrostatic Test Condition

tpt =

2.6 D(H-1)
=
St

t1t =

1.06 -

0.463D
H

0.946 in

H
St

2.6HD
St

0.914 in

t1t need not be greater than tpt


t1t = minimum of above thicknesses =

0.914 in

tmin = minimum nominal thickness required


tmin =

0.962 in

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Conditions for use of the Variable-Design-Point Method


Reference: API 650, 11th edition, 5.6.4.1
Design by the variable-design-point method gives shell thicknesses at design points that result in th
stresses
beinghas
relatively
close tospecified
the actual circumferential shell stresses. This method may only be
the
Purchaser
not specified
that the 1-foot method be used and when the following is true:

L 2
H
where
L
D
t
H

(6 Dt)0.5 , (in),
tank diameter, (ft),
bottom-course corroded shell thickness, (in.),
maximum design liquid level (see 5.6.3.2), (ft).

L=
D=
t=
H=
L/H =

40.206
280
0.962
40.0
1.01

Is L/H 2?

in
ft
in
ft

YES

The Variable-Design-Point Method can be used

Calculation for SECOND COURSE (COURSE 2) shell thickness, inches


Reference: API 650, 11th edition, 5.6.4.5
To calculate the second-course thicknesses for both the design condition and the hydrostatic test co
value of the following ratio shall be calculated for the bottom course:

h1
(rt1)0.5
where
h1
r
t1

height of the bottom shell course, (in.),


nominal tank radius, (in.),
calculated corroded thickness of the bottom shell course, (in.), used to calculate t2 (de

calculated hydrostatic thickness of the bottom shell course shall be used to calculate t
test).
h1 =
r=

96
1680

in
in

t1 =

0.962

in

h1/(rt1)0.5 =

2.388 ratio

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for SECOND COURSE (COURSE 2) shell thickness, inches, contiuned


If the value of the ratio is less than or equal to 1.375: t2 = t1
If the value of the ratio is greater than or equal to 2.625: t2 = t2a
If the value of the ratio is greater than 1.375 but less than 2.625,:

t2 =

t2a + (t1 - t2a) 2.1 -

h1
1.25 (rt1)0.5

where
t2 =

minimum design thickness of the second shell course, (in.),

t2a =

corroded thickness of the second shell course, (in.), as calculated for an upper shell co
described in 5.6.4.6 to 5.6.4.8. In calculating second shell course thickness (t2) for desi
hydrostatic test case, applicable values of t2a and t1 shall be used.

is ratio 1.375?

NO

t2 =

N/A in

is ratio 2.625?

NO

t2 =

N/A in

is ratio 1.375 & 2.625

YES

t2 =

0.657 in

Design Condition
h1 =

96 in

r=

1680 in

t1d =

1.000 in
0.125 in

CA =
t1 =
h1/(rt1)

0.875 in
0.5

2.388 ratio

t2a =

0.634 in

t2 =

0.657 in

t2d = t2 + CA =

0.782 in

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for SECOND COURSE (COURSE 2) shell thickness, inches, contiuned


Hydrotest Test Condition
h1 =

96 in

r=

1680 in

t1t =

1.000 in

t1 =

1.000 in

t2a =

0.699 in

t2 =

0.767 in

t2t =

0.767 in

tmin = greater of t2d or t2t =


tmin =

0.782 in
0.782 in

Calculation for SECOND COURSE (COURSE 2), as upper shell course, shell thickness, inch
Reference: API 650, 11th edition, 5.6.4.6
To calculate the upper-course thicknesses for both the design condition and the hydrostatic test con
preliminary value tu for the upper-course corroded thickness shall be calculated using the formulas
then the distance x of the variable design point from the bottom of the course shall be calculated us
value obtained from the following:

x1 = 0.61 (rtu)0.5 + 3.84 CH


x2 = 12 CH
x3 = 1.22 (rtu)0.5
where
tu =

corroded thickness of the upper course at the girth joint, (in.),

C=

[K0.5 (K 1)]/(1 + K1.5),

K=

tL / tu,

tL =

corroded thickness of the lower course at the girth joint, (in.),


this is the nominal specified thickness of the bottom shell course less the corrosion allo
(this value will be the bottom course (course 1), tmin).

H=

design liquid level (see 5.6.3.2), (ft).


(height from the bottom of the course under condideration to the top of the shell).

r=

tank radius, (in).

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for SECOND COURSE (COURSE 2), as upper shell course, shell thickness, inch
nominal thickness of bottom shell course =
tL =

1.000 in
0.875 in

Design condition

tL =

0.914 in

Hydrotest condition

H=

32 ft

r=

1680 in

Design Condition
Trials
with td - CA =

2.6 D(H-1) G
=
Sd

starting
tu =

1
2
3
4

2.6D H - x G
12
Sd
0.6851 in

tu
in.

x1
in.

x2
in.

x3
in.

0.685
0.640
0.634
0.634

1.277
1.367
1.381
1.380

0.128
0.165
0.171
0.170

36.449
40.298
40.885
40.851

49.231
63.420
65.575
65.450

41.390
40.006
39.801
39.813

td - CA =

0.634 in

td =

0.759 in

Hydrotest Condition

Trials

2.6D H - x
12
St

with tt =

2.6 D(H-1)
St

tu =
starting

0.752 in

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for SECOND COURSE (COURSE 2), as upper shell course, shell thickness, inch

1
2
3
4

tu
in.

x1
in.

x2
in.

x3
in.

0.752
0.708
0.701
0.699

1.215
1.292
1.305
1.307

0.101
0.134
0.140
0.141

34.137
37.548
38.098
38.188

38.909
51.616
53.658
53.989

43.371
42.061
41.855
41.822

tt =

0.699 in

Calculation for THIRD COURSE (COURSE 3), shell thickness, inches

x1 = 0.61 (rtu)0.5 + 3.84 CH


x2 = 12 CH
x3 = 1.22 (rtu)0.5
where
tu =

corroded thickness of the upper course at the girth joint, (in.),

C=
K=

[K0.5 (K 1)]/(1 + K1.5),


tL / tu,

tL =

td of lower shell course less CA

Design condition

tL =

calculated hydrostatic thickness of lower shell course

Hydrostatic condition

H=

design liquid level (see 5.6.3.2), (ft).


(height from the bottom of the course under condideration to the top of the shell).

r=

tank radius, (in).

tL =

0.657 in

Design condition

tL =

0.767 in

Hydrotest condition

H=

24 ft

r=

1680 in

Design Condition
Trials

2.6D H - x G
12
Sd

with td - CA =

2.6 D(H-1) G

tu =

Sd

starting

0.5083 in

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for THIRD COURSE (COURSE 3), shell thickness, inches

1
2
3
4

tu
in.

x1
in.

x2
in.

x3
in.

0.508
0.475
0.469
0.469

1.293
1.385
1.400
1.403

0.135
0.172
0.178
0.179

30.256
33.089
33.550
33.626

38.846
49.572
51.310
51.595

35.651
34.452
34.262
34.231

td - CA =

0.468 in

td =

0.531 in

Hydrotest Condition
Trials

2.6D H - x
12
St

with tt =

starting
rtu =

2.6 D(H-1)
St

0.558 in

tu
in.

x1
in.

x2
in.

x3
in.

0.558

1.375

0.168

34.186

48.461

37.358

2
3
4

0.513
0.510
0.510

1.495
1.505
1.504

0.214
0.218
0.217

37.637
37.905
37.886

61.641
62.659
62.586

tt =

0.510 in

tmin =

0.531 in

35.825
35.709
35.717

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for FOURTH COURSE (COURSE 4), shell thickness, inches

x1 = 0.61 (rtu)0.5 + 3.84 CH


x2 = 12 CH
x3 = 1.22 (rtu)0.5
where
tu =

corroded thickness of the upper course at the girth joint, (in.),

C=
K=

[K0.5 (K 1)]/(1 + K1.5),


tL / tu,

tL =

td of lower shell course less CA

Design condition

tL =

calculated hydrostatic thickness of lower shell course

Hydrostatic condition

H=

design liquid level (see 5.6.3.2), (ft).


(height from the bottom of the course under condideration to the top of the shell).

r=

tank radius, (in).

tL =

0.468 in

Design condition

tL =

0.510 in

Hydrotest condition

H=

16 ft

r=

1680 in

Design Condition
Trials

2.6D H - x G
12
Sd

with td - CA =

2.6 D(H-1) G

tu =

Sd

starting

1
2
3
4

=
0.400 in

tu
in.

x1
in.

x2
in.

x3
in.

0.400
0.392
0.387
0.385

1.171
1.195
1.210
1.218

0.082
0.093
0.099
0.103

20.827
21.339
21.640
21.818

15.665
17.769
19.001
19.732

31.629
31.306
31.118
31.008

td - CA =

0.383 in

td =

0.383 in

API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method


Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for fourth course (course 4), shell thickness, inches


Hydrotest Condition
Trials
with

2.6D H - x
12
St

tt =

2.6 D(H-1)
St

starting
tu =

1
2
3
4

0.439 in

tu
in.

x1
in.

x2
in.

x3
in.

0.439
0.431
0.427
0.425

1.1633
1.1830
1.1946
1.2008

0.078
0.087
0.092
0.095

21.357
21.767
21.979
22.135

14.999
16.713
17.624
18.245

33.115
32.838
32.679
32.594

tt =

0.423 in

tmin =

0.423 in

Calculation for FIFTH COURSE (COURSE 5), shell thickness, inches

x1 = 0.61 (rtu)0.5 + 3.84 CH


x2 = 12 CH
x3 = 1.22 (rtu)0.5
where
tu =

corroded thickness of the upper course at the girth joint, (in.),

C=
K=

[K0.5 (K 1)]/(1 + K1.5),


tL / tu,

tL =

td of lower shell course less CA

Design condition

tL =

calculated hydrostatic thickness of lower shell course

Hydrostatic condition

H=

design liquid level (see 5.6.3.2), (ft).


(height from the bottom of the course under condideration to the top of the shell).

r=

tank radius, (in).

tL =

0.383 in

Design condition

tL =

0.423 in

Hydrotest condition

H=

8 ft

r=

1680 in
API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method
Plant ID
Equipment Number:
Equipment Type:

ABC-1234
API 650 Storage Tank

Equipment:
Date:

A BIG TANK
Oil Storage Tank #280
19th August 2014

Calculation for FIFTH COURSE (COURSE 5), shell thickness, inches


Design Condition
Trials
with td - CA =

tu =

2.6 D(H-1) G

Sd

starting

1
2
3
4

2.6D H - x G
12
Sd

0.187 in

tu
in.

x1
in.

x2
in.

x3
in.

0.187
0.165
0.168
0.168

2.051
2.316
2.277
2.282

0.382
0.443
0.434
0.435

22.546
23.762
23.596
23.619

36.695
42.486
41.696
41.803

21.607
20.334
20.507
20.484

td - CA =

0.168 in

td =

0.168 in

Hydrotest Condition
Trials
with

2.6D H - x
12
St

tt =

2.6 D(H-1)
St

tu =
starting

1
2
3
4

0.205 in

tu
in.

x1
in.

x2
in.

x3
in.

0.205
0.179
0.182
0.182

2.0685
2.3679
2.3212
2.3278

0.387
0.453
0.444
0.445

23.188
24.497
24.308
24.335

37.114
43.516
42.596
42.728

22.622
21.143
21.355
21.325

tt =
tmin =

0.182 in
0.182 in

s by the Variable-Design-Point Method

Page 1

A BIG TANK FARM


Oil Storage Tank #280-01
19th August 2014

ness by the Variable-Design-Point Method is based on API


thods described in Appendix K, for tanks with diameter
for corrosion monitoring purposes. The information required
inal specified nominal thickness of the bottom shell course,
e height, corrosion allowance and plate specification of each
Sd and the hydrostatic test stress, St).

s by the Variable-Design-Point Method

Page 2

A BIG TANK FARM


Oil Storage Tank #280-01
19th August 2014

1.000 in
St
psi

30000
30000
30000
24900
24900

be the greater of the design shell thickness plus any corrosion


but the total shell thickness shall not be less than the shell

minary values tpd and tpt for the design and hydrostatic test

API 650 reference


5.6.3.2.

5.6.4.4.

5.6.3.2.

5.6.4.4.

the greater of td or tt
controlled by t1d

s by the Variable-Design-Point Method

Page 3

A BIG TANK FARM


Oil Storage Tank #280-01
19th August 2014

shell thicknesses at design points that result in the calculated


mferential shell stresses. This method may only be used when

5.6.4.1

th the design condition and the hydrostatic test condition, the

5.6.4.5

bottom shell course, (in.), used to calculate t2 (design). The

he bottom shell course shall be used to calculate t2 (hydrostatic

5.6.4.5

s by the Variable-Design-Point Method

Page 4

A BIG TANK FARM


Oil Storage Tank #280-01
19th August 2014

5.6.4.5

ll course, (in.), as calculated for an upper shell course as


culating second shell course thickness (t2) for design case and

5.6.4.5

Page 5
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

, as upper shell course, shell thickness, inches

the design condition and the hydrostatic test condition, a


d thickness shall be calculated using the formulas in 5.6.3.2, and
om the bottom of the course shall be calculated using the lowest

s of the bottom shell course less the corrosion allowance.

e under condideration to the top of the shell).

Page 6
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

, as upper shell course, shell thickness, inches

Design condition
Hydrotest condition

5.6.4.7

x
in.

td-CA
in.

36.449
40.006
39.801
39.813

0.640
0.634
0.634
0.634

5.6.4.7

Page 7
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

, as upper shell course, shell thickness, inches


x
in.

tt
in.

34.137
37.548
38.098
38.188

0.708
0.701
0.699
0.699

Design condition
Hydrostatic condition

e under condideration to the top of the shell).

Design condition
Hydrotest condition

5.6.4.7

Page 8
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

x
in.

td-CA
in.

30.256
33.089
33.550
33.626

0.475
0.469
0.469
0.468

5.6.4.7

x
in.

tt
in.

34.186

0.513

35.825
35.709
35.717

0.510
0.510
0.510

Page 9
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

Design condition
Hydrostatic condition

e under condideration to the top of the shell).

Design condition
Hydrotest condition

5.6.4.7

x
in.

td-CA
in.

15.665
17.769
19.001
19.732

0.392
0.387
0.385
0.383

Page 10
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

5.6.4.7

x
in.

tt
in.

14.999
16.713
17.624
18.245

0.431
0.427
0.425
0.423

Design condition
Hydrostatic condition

e under condideration to the top of the shell).

Design condition
Hydrotest condition

Page 11
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014

5.6.4.7

x
in.

td-CA
in.

21.607
20.334
20.507
20.484

0.165
0.168
0.168
0.168

5.6.4.7

x
in.

tt
in.

22.622
21.143
21.355
21.325

0.179
0.182
0.182
0.182

Steel plates size & weight - thickness range


Nominal Size Thickness
(inches)
0.1875
3/16
0.2500
1/4
0.3125
5/16
0.3750
3/8
0.4375
7/16
0.5000
1/2
0.5625
9/16
0.6250
5/8
0.6875
11/16
0.7500
3/4
0.8125
13/16
0.8750
7/8
1
1.0000
1 1/8
1.125
1 1/4
1.25
1 3/8
1.375
1 1/2
1.5
1 5/8
1.625
1 3/4
1.75
1 7/8
1.875
2
2
2 1/8
2.125
2 1/4
2.25
2 1/2
2.5
2 3/4
2.75
3
3
3 1/4
3.25
3 1/2
3.5
3 3/4
3.75
4
4
4 1/4
4.25
4 1/2
4.5
5
5
5 1/2
5.5
6
6
6 1/2
6.5
7
7
7 1/2
7.5
8
8
9
9
10
10

Weight
(lb/ft2)
7.65
10.20
12.75
15.30
17.85
20.40
22.95
25.50
28.05
30.60
33.15
35.70
40.80
45.90
51.00
56.10
61.20
66.30
71.40
76.50
81.60
86.70
91.80
102.00
112.20
122.40
132.60
142.80
153.00
163.20
173.40
183.60
204.00
224.40
244.80
265.20
285.60
306.00
326.40
367.20
408.00

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