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A Tank Farm
ABC-1234
API 650 Storage Tank
Design
Material (Course 1):
Material (Course 2, 3 & 4):
Corrosion Allowance (in):
Nominal Diameter (ft):
Height (ft):
Specific Gravity:
SA 283 C
SA-515 60
212
32
0.85
Equipment:
Date:
Nominal thick
0.957
0.710
0.467
0.375
td =
2.6 D(H-1) G
+ CA
Sd
and
tt =
2.6 D(H-1)
St
where
td
tt
D
H
G
CA
Sd
St
angle, if any; to the bottom of any overflow that limits the tank filling height; or to any ot
specified by the Purchaser, restricted by an internal floating roof, or controlled to allow fo
wave action,
design specific gravity of the liquid to be stored, as specified by the Purchaser,
corrosion allowance, (in.), as specified by the Purchaser (see 5.3.2),
allowable stress for the design condition, (lbf/in. 2) (see 5.6.2.1), Tables 5-2a and 5-2b
allowable stress for the hydrostatic test condition, (lbf/in. 2) (see 5.6.2.2). Tables 5-2a and
Course number: 1
D=
212 ft
H=
31.75 ft
G=
0.85
CA =
0.000 in
Sd =
20000 psi
St =
22500 psi
Course number: 2
D=
212 ft
H=
23.75 ft
G=
0.85
CA =
0.000 in
Sd =
21300 psi
St =
24000 psi
Course number: 3
D=
212 ft
H=
15.75 ft
G=
0.85
CA =
0.000 in
Sd =
21300 psi
St =
24000 psi
td =
td =
td =
0.720 in
0.500 in
0.324 in
tt =
0.753 in
tt =
0.522 in
tt =
0.339 in
at design points 0.3 m (1 ft) above the bottom of each shell course.
Course number: 4
D=
212 ft
H=
7.75 ft
G=
0.85
CA =
0.000 in
Sd =
21300 psi
St =
24000 psi
td =
0.148 in
tt =
0.155 in
See Appendix K tab for API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Me
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
Introduction
The following calculation of tank shell thickness by the Variable-Design-Point Method is based
650, edition 11, section 5.6.4, using the methods described in Appendix K, for tanks with diam
greater than 200 ft, to establish tmin values for corrosion monitoring purposes. The information
to perfom this calculation includes, the original specified nominal thickness of the bottom she
the specific gravity of the tank contents, the height, corrosion allowance and plate specificati
course (including the product design stress, Sd and the hydrostatic test stress, St).
Summary
Course
1
2
3
4
5
tmin
0.962 in
0.782 in
0.531 in
0.423 in
0.182 in
Description
Bottom course
Second course
Third course
Fourth course
Fifth course
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
Design
Diameter (D)
Height (H)
Specific Gravity (G)
280 ft
40 ft
0.85
Course
Course
Height ft.
Course Height
(h) in.
H
ft.
CA
in.
Material
Sd
psi
1
2
3
4
5
8
8
8
8
8
96
96
96
96
96
40
32
24
16
8
0.125
0.125
0.0625
0
0
A573-70
A573-70
A573-70
A36
A36
28000
28000
28000
23200
23200
Design Condition
tpd =
2.6 D(H-1) G + CA
Sd
=
t1d =
1.06 -
0.463D
H
0.987 in
HG
Sd
2.6HDG
Sd
+ CA =
0.962 in
0.962 in
tpt =
2.6 D(H-1)
=
St
t1t =
1.06 -
0.463D
H
0.946 in
H
St
2.6HD
St
0.914 in
0.914 in
0.962 in
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
L 2
H
where
L
D
t
H
(6 Dt)0.5 , (in),
tank diameter, (ft),
bottom-course corroded shell thickness, (in.),
maximum design liquid level (see 5.6.3.2), (ft).
L=
D=
t=
H=
L/H =
40.206
280
0.962
40.0
1.01
Is L/H 2?
in
ft
in
ft
YES
h1
(rt1)0.5
where
h1
r
t1
calculated hydrostatic thickness of the bottom shell course shall be used to calculate t
test).
h1 =
r=
96
1680
in
in
t1 =
0.962
in
h1/(rt1)0.5 =
2.388 ratio
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
t2 =
h1
1.25 (rt1)0.5
where
t2 =
t2a =
corroded thickness of the second shell course, (in.), as calculated for an upper shell co
described in 5.6.4.6 to 5.6.4.8. In calculating second shell course thickness (t2) for desi
hydrostatic test case, applicable values of t2a and t1 shall be used.
is ratio 1.375?
NO
t2 =
N/A in
is ratio 2.625?
NO
t2 =
N/A in
YES
t2 =
0.657 in
Design Condition
h1 =
96 in
r=
1680 in
t1d =
1.000 in
0.125 in
CA =
t1 =
h1/(rt1)
0.875 in
0.5
2.388 ratio
t2a =
0.634 in
t2 =
0.657 in
t2d = t2 + CA =
0.782 in
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
96 in
r=
1680 in
t1t =
1.000 in
t1 =
1.000 in
t2a =
0.699 in
t2 =
0.767 in
t2t =
0.767 in
0.782 in
0.782 in
Calculation for SECOND COURSE (COURSE 2), as upper shell course, shell thickness, inch
Reference: API 650, 11th edition, 5.6.4.6
To calculate the upper-course thicknesses for both the design condition and the hydrostatic test con
preliminary value tu for the upper-course corroded thickness shall be calculated using the formulas
then the distance x of the variable design point from the bottom of the course shall be calculated us
value obtained from the following:
C=
K=
tL / tu,
tL =
H=
r=
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
Calculation for SECOND COURSE (COURSE 2), as upper shell course, shell thickness, inch
nominal thickness of bottom shell course =
tL =
1.000 in
0.875 in
Design condition
tL =
0.914 in
Hydrotest condition
H=
32 ft
r=
1680 in
Design Condition
Trials
with td - CA =
2.6 D(H-1) G
=
Sd
starting
tu =
1
2
3
4
2.6D H - x G
12
Sd
0.6851 in
tu
in.
x1
in.
x2
in.
x3
in.
0.685
0.640
0.634
0.634
1.277
1.367
1.381
1.380
0.128
0.165
0.171
0.170
36.449
40.298
40.885
40.851
49.231
63.420
65.575
65.450
41.390
40.006
39.801
39.813
td - CA =
0.634 in
td =
0.759 in
Hydrotest Condition
Trials
2.6D H - x
12
St
with tt =
2.6 D(H-1)
St
tu =
starting
0.752 in
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
Calculation for SECOND COURSE (COURSE 2), as upper shell course, shell thickness, inch
1
2
3
4
tu
in.
x1
in.
x2
in.
x3
in.
0.752
0.708
0.701
0.699
1.215
1.292
1.305
1.307
0.101
0.134
0.140
0.141
34.137
37.548
38.098
38.188
38.909
51.616
53.658
53.989
43.371
42.061
41.855
41.822
tt =
0.699 in
C=
K=
tL =
Design condition
tL =
Hydrostatic condition
H=
r=
tL =
0.657 in
Design condition
tL =
0.767 in
Hydrotest condition
H=
24 ft
r=
1680 in
Design Condition
Trials
2.6D H - x G
12
Sd
with td - CA =
2.6 D(H-1) G
tu =
Sd
starting
0.5083 in
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
1
2
3
4
tu
in.
x1
in.
x2
in.
x3
in.
0.508
0.475
0.469
0.469
1.293
1.385
1.400
1.403
0.135
0.172
0.178
0.179
30.256
33.089
33.550
33.626
38.846
49.572
51.310
51.595
35.651
34.452
34.262
34.231
td - CA =
0.468 in
td =
0.531 in
Hydrotest Condition
Trials
2.6D H - x
12
St
with tt =
starting
rtu =
2.6 D(H-1)
St
0.558 in
tu
in.
x1
in.
x2
in.
x3
in.
0.558
1.375
0.168
34.186
48.461
37.358
2
3
4
0.513
0.510
0.510
1.495
1.505
1.504
0.214
0.218
0.217
37.637
37.905
37.886
61.641
62.659
62.586
tt =
0.510 in
tmin =
0.531 in
35.825
35.709
35.717
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
C=
K=
tL =
Design condition
tL =
Hydrostatic condition
H=
r=
tL =
0.468 in
Design condition
tL =
0.510 in
Hydrotest condition
H=
16 ft
r=
1680 in
Design Condition
Trials
2.6D H - x G
12
Sd
with td - CA =
2.6 D(H-1) G
tu =
Sd
starting
1
2
3
4
=
0.400 in
tu
in.
x1
in.
x2
in.
x3
in.
0.400
0.392
0.387
0.385
1.171
1.195
1.210
1.218
0.082
0.093
0.099
0.103
20.827
21.339
21.640
21.818
15.665
17.769
19.001
19.732
31.629
31.306
31.118
31.008
td - CA =
0.383 in
td =
0.383 in
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
2.6D H - x
12
St
tt =
2.6 D(H-1)
St
starting
tu =
1
2
3
4
0.439 in
tu
in.
x1
in.
x2
in.
x3
in.
0.439
0.431
0.427
0.425
1.1633
1.1830
1.1946
1.2008
0.078
0.087
0.092
0.095
21.357
21.767
21.979
22.135
14.999
16.713
17.624
18.245
33.115
32.838
32.679
32.594
tt =
0.423 in
tmin =
0.423 in
C=
K=
tL =
Design condition
tL =
Hydrostatic condition
H=
r=
tL =
0.383 in
Design condition
tL =
0.423 in
Hydrotest condition
H=
8 ft
r=
1680 in
API 650, 5.6.4, Calculation of Shell Thickness by the Variable-Design-Point Method
Plant ID
Equipment Number:
Equipment Type:
ABC-1234
API 650 Storage Tank
Equipment:
Date:
A BIG TANK
Oil Storage Tank #280
19th August 2014
tu =
2.6 D(H-1) G
Sd
starting
1
2
3
4
2.6D H - x G
12
Sd
0.187 in
tu
in.
x1
in.
x2
in.
x3
in.
0.187
0.165
0.168
0.168
2.051
2.316
2.277
2.282
0.382
0.443
0.434
0.435
22.546
23.762
23.596
23.619
36.695
42.486
41.696
41.803
21.607
20.334
20.507
20.484
td - CA =
0.168 in
td =
0.168 in
Hydrotest Condition
Trials
with
2.6D H - x
12
St
tt =
2.6 D(H-1)
St
tu =
starting
1
2
3
4
0.205 in
tu
in.
x1
in.
x2
in.
x3
in.
0.205
0.179
0.182
0.182
2.0685
2.3679
2.3212
2.3278
0.387
0.453
0.444
0.445
23.188
24.497
24.308
24.335
37.114
43.516
42.596
42.728
22.622
21.143
21.355
21.325
tt =
tmin =
0.182 in
0.182 in
Page 1
Page 2
1.000 in
St
psi
30000
30000
30000
24900
24900
minary values tpd and tpt for the design and hydrostatic test
5.6.4.4.
5.6.3.2.
5.6.4.4.
the greater of td or tt
controlled by t1d
Page 3
5.6.4.1
5.6.4.5
5.6.4.5
Page 4
5.6.4.5
5.6.4.5
Page 5
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
Page 6
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
Design condition
Hydrotest condition
5.6.4.7
x
in.
td-CA
in.
36.449
40.006
39.801
39.813
0.640
0.634
0.634
0.634
5.6.4.7
Page 7
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
tt
in.
34.137
37.548
38.098
38.188
0.708
0.701
0.699
0.699
Design condition
Hydrostatic condition
Design condition
Hydrotest condition
5.6.4.7
Page 8
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
x
in.
td-CA
in.
30.256
33.089
33.550
33.626
0.475
0.469
0.469
0.468
5.6.4.7
x
in.
tt
in.
34.186
0.513
35.825
35.709
35.717
0.510
0.510
0.510
Page 9
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
Design condition
Hydrostatic condition
Design condition
Hydrotest condition
5.6.4.7
x
in.
td-CA
in.
15.665
17.769
19.001
19.732
0.392
0.387
0.385
0.383
Page 10
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
5.6.4.7
x
in.
tt
in.
14.999
16.713
17.624
18.245
0.431
0.427
0.425
0.423
Design condition
Hydrostatic condition
Design condition
Hydrotest condition
Page 11
A BIG TANK FARM
Oil Storage Tank #280-01
19th August 2014
5.6.4.7
x
in.
td-CA
in.
21.607
20.334
20.507
20.484
0.165
0.168
0.168
0.168
5.6.4.7
x
in.
tt
in.
22.622
21.143
21.355
21.325
0.179
0.182
0.182
0.182
Weight
(lb/ft2)
7.65
10.20
12.75
15.30
17.85
20.40
22.95
25.50
28.05
30.60
33.15
35.70
40.80
45.90
51.00
56.10
61.20
66.30
71.40
76.50
81.60
86.70
91.80
102.00
112.20
122.40
132.60
142.80
153.00
163.20
173.40
183.60
204.00
224.40
244.80
265.20
285.60
306.00
326.40
367.20
408.00