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P
P
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101491-9530
SL-T/C
MAZDA
21.12.04 (3)
1 Adjustment conditions
CAT Designation
Test oil
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Unit
Set value
min.
ISO4113 or {SAEJ96
7d}
max.
40
40
105780-8140
EF8511/9A
105780-0000
DN12SD12T
105780-2080
EF8511/9
MPa
17.2
kgf/cm2
175
mm
6-2-600
Outer diameter - inner diameter - length (mm)
131424-3420
kPa
255
221
kgf/cm2
2.6
2.25
kPa
157
157
kgf/cm2
1.6
1.6
R
Right
45
Unit
min.
max.
1-3-4-2
3.2
NO.1
3.15
3.25
90
89.5
90.5
180
179.5
180.5
270
269.5
270.5
Set value
-
min.
max.
Actual values
OT
Actual values
OT
Actual values
OT
289
2.95
157
1.6
2 Adjustment specification
2.1 Injection timing adjustment
CAT Designation
P
Direction of rotation (viewed from drive side)
Set value
R
Right
P
S
P
Injection order
Pre-stroke
Beginning of injection position
mm
Drive side
deg.
Cal 1-3
deg.
Cal 1-4
deg.
Cyl.1-2
Unit
101491-9530
P
P
S
S
P
P
P
CAT
P
P
P
S
S
P
P
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Rack position
Pump speed
r/min
Average injection quantity
mm3/st.
Max. variation between cylinders
%
Basic
Fixing the rack
Standard for adjustment of the maximum vari
ation between cylinders
12.77+-0.02
1000
73.2
0
*
*
*
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Max. variation between cylinders
Fixing the rack
Standard for adjustment of the maximum vari
ation between cylinders
Remarks
Set value
10.1+-0.5
340
10
0
*
*
Unit
r/min
mm3/st.
%
1000
72.7
-2.5
1000
73.7
2.5
min.
max.
340
8
-14
340
12
14
Page 2
Actual values
OT
Adjust only variation between cylinders; adjust governor according to governor specifications.
CAT
P
P
P
S
P
P
P
P
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Basic
Fixing the lever
Boost pressure
Boost pressure
Unit
CAT
P
P
P
S
P
P
P
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Fixing the lever
Boost pressure
Boost pressure
Unit
CAT
P
P
P
S
P
P
P
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Fixing the lever
Boost pressure
Boost pressure
Unit
CAT
P
P
P
S
Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Unit
r/min
mm3/st.
kPa
mmHg
r/min
mm3/st.
kPa
mmHg
r/min
mm3/st.
kPa
mmHg
r/min
mm3/st.
Set value
A
12.77+-0.5
1000
73.2
*
*
21.3
160
min.
max.
1000
72.7
1000
73.7
Set value
B
12.91+-0.5
1600
83.7
*
21.3
160
min.
max.
1600
81.7
1600
85.7
Set value
C
11.97+-0.5
750
49.3
*
21.3
160
min.
max.
750
47.3
750
51.3
Set value
I
100
75
min.
max.
100
70
100
85
Actual values
OT
Actual values
OT
Actual values
OT
Actual values
OT
21.3
160
21.3
160
21.3
160
101491-9530
P
P
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*
*
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Page 4
101491-9530
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Page 5
101491-9530
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T1=C60
R1=+-0.02mm
N1=+-3r/min
BCL=1.2+-0.1mm
Page 6
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)Tolerance for racks not indicated: R1, speed N1
(3)RACK LIMIT
(4)Boost compensator stroke: BCL
Unit
r/min
Set value
600
10.49+-0.05
2
15
min.
600
max.
600
2
15
4.7
35
min.
600
max.
600
kPa
mmHg
Set value
600
11.69+-0.02
12
90
9.3
70
14.7
110
Unit
r/min
deg.
Set value
1500+-25
0
min.
max.
Set value
1750
3
min.
max.
2.7
3.3
kPa
mmHg
Unit
r/min
Actual values
OT
Actual values
OT
Actual values
OT
Actual values
OT
Start
CAT Designation
P
Pump speed
S
Advance angle
Remarks
Unit
r/min
deg.
Finish
101491-9530
aa=36mm
F:Full speed
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt set position 'H'
aa=39mm
N:Pump normal
S:Engine stop
(1)Use the hole at R = aa
(2)Set the stop adjuster screw
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Page 8
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Page 9
Na=1825r/min
Nb=340r/min
Ra=5.3-0.5mm
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