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BatteryAssemblingPlantNo1(LineO
Matic)
BatteryAssemblingPlantNo2(LinoWiso
Matic)
BatteryAssemblingPlantNo3(WiseO
Matic)
HowToMakeBatteryAutomatic
HowToMakeBatterySemiAutomaticWay
BatteryMakingPlantProcess
BatteryAssemblinglineTopModel
AssemblingPlantVideo

BatteryCuttingMachineinthreemodels
PoleExtractionMachine
ConnectionBreaker
AcidDrainingAttachment
ProcessForBatteryCuttingSystem
BatteryCuttingMachineVideo
AcidDrainingAttachmentVideo

LeadScrap
PureLead
LeadRecycling
SourcesOfLeadScrap
BatteryRecycling
BatteryScrapCollectionAndProcessing
EnvironmentalRegulations
BatteryBreakingProcesses
LeadSmeltingProcesses
RotaryFurnaces
ScrapAsChargeForPrimaryLead
Furnaces
LeadBlastFurnaces
SpecificationsForRecycledLead
GasProducingImpurities
GovernmentRegulationsRegarding
Recycling

AcidDrainingMachine
AcidCollection&FiltrationUnit
BatteryCuttingSystem
PartsSeparationMachine

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BeltConveyorsforMaterialMovement
PlasticCrushingMachine
PlasticWashingMachine
SeparatorWashingMachine
Lead&PasteFiltrationUnit
PasteDesulphurisationPlant
LeadFumesNeutralisingSystem
EffluentTreatmentPlant
BatteryBreakerProcesswoDesulphation
BatteryBreakingChart

TempleFurnace/BlastFurnace
RotaryFurnace
AirPollutionControlSystem
RefiningPots
ProcessofRecyclingLead

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HomeOurProductBatteryAssemblingPlantNo3(WiseOMatic)

DETAILS FOR BATTERY ASSEMBLING PLANT NO3 (WISEOMATIC)

HOLEPUNCHINGMACHINE(FIVEHOLEINONEGO)

Application:Thismachinepunchesfiveholesatatimeinthepartitionofcontainer.Machineispneumaticallypowered.
Differentsizeofholecanbedonewiththehelpofdifferentdiefordifferentsizeofbatteries.OneDiewillmakeOnesizeof
battery.
Operation : Place the container in upside down position to fit required slot. To punch five holes, only one operation is
required.Differentdieisrequiredtosuitdifferentsizeofbatterycontainer.

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Capacity:100containers/hour.
Airconsumption:0.07CubicFoot/strokeat70PSIor5Kg/cm
ManpowerRequirement:OneLayman

INTERPARTITIONWELDINGMACHINE
(RotatableWeldingHead,Heightadjustablewithconveyorconnection)
Application:Thismachineconnectscellsthroughthepartitionofcontainer.
Operation:ThisMachineforgesLconnecterofcellsthroughtheholeofpartitiontogetherandpassesheavycurrentatlow
voltagesoportionoftheseconnecterthroughholeofpartitionmelts,takingadvantageof resistance of lead, and become
singleentity.Thismachinedoesmassproductionandrunningcostcomestominimum,hencecostperbatteryisreducedto
minimum.

MAJORSPECIALTIES

A).Transformer: Current source of Machine is state of art heavy

transformer of 65 KVA rating. We use best quality of copper, which
dissipateslesserheat.SomachinedoesnotwasteCostlyelectricity
intheform of heat. Only Aircooling is sufficient. If watercooling is
used it will increase running load of pump and wastewater, which
has also becoming precious and harming to environment so our
machineisenvironmentfriendly.Atthesametimereducingrunning
costofmachine.

B).Welding Computer (Micro Processor based Controller) : It is

designed indigenously as per need of our operator. This computer
supply constant energy at constant current. Welding processes &
parameters are controlled automatically & accurately by specially
designed microprocessor. Operator can program 10 programs for
differentbatteries.allparameterssuchasSqueezeTime,WeldTime,
Cooling Time and required Current as per battery size, are fed to
controllerforbatterysizeandrecallwheneverthatsizeofbatteryis
made.Operatorcanalsoseewhichoperatingtimehasbeenlapsed
whichothercontrollersdonotprovide.Hecanalsocommunicateif
anyoftheproblemssohecouldbeguideddirectlywithoutphysically
present on the machine. If any type of problem arises it can be
replaced/repairedatnominalcostevenafterwarranteeperiod.
C).WeldingHeatadjustment:Thiscontrollerisspeciallydesigned
tosuiteleadmeltingsay250Cto700C,thisbendisdividedin99digitssetting,unlikeimportedControllersi.e.Miyachietc
whichhascontrollingtemperaturefrom50Cto3000Cthisbendisalsodividedin99digitssetting,sooperatordoesnotget
accurateresults.This results in faulty connection without consistency. Welding Heat Adjustment: 0 to 99%, Welding Time
Adjustment:0to99,AllaredigitalDisplay.
D).DoubleArmsMovement:Forforging,wehavedesignedbetterForgingHead.Thisheadhasdoublearmsmovement
andselfcenteringarms.
ManPowerRequirement:OneOperator.

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AUTOMATICHEATSEALINGMACHINE

(PassThrough&adjustableheight)
Application:ThismachinesealsLidtoContainer.Foreverysize
ofcontaineryourequireSeparatesealingfixture.
Operation:Batteryhastobepushedtoothermachinemanually.
BatteryhastobeplacedfromSide&pulledtogetbatteryoutfrom
machine.HotPlatehastwodifferenttemperaturestomeltcover&
container respectively. Fixture is required to hold top cover for
melting & sealing. This machine is having heavy structure to suit
fasterproductionandlongerlife.
Selfsettingfixture:Fixingoffixtureissoeasythatalaymancan
dojob.ChangeovertimeislessthanThreeMinutes.
SelfFault Finding Technology : In this technology, if machine is
faultyduetoanyreasons,thenmachinewillitselffindout&show
the problem on Control Panel screen that where exactly is the
problem.
HookSystem:Weusehooksystem(PositiveLocking)topicklid,
soitiseverlasting,norecurringexpenseslikeVacuumcupswhich
require changing of vacuum cups & consuming electricity for
operatingvacuumpumpwhichhastobemaintainedproperlyand
finallyreplacedaftersometime.

Fasteroperation:Operationofmachinetakelesseroperatingtime,henceoutputisincreased.Moreoverinterval,between
Lidmeltingandpressingitwithcontainer,isreducedtominimum.Otherwisemeltedportionoflidwillbehavingcooledlayer
whichwillincreasechancesofLeakage.ThisfeatureofourmachinegivesBestSealing.
PassThroughMachine:Machineisdesignedinsuchawaythatanysize battery can be passed through the machine,
need not to push battery inside the machine laterally and pulled out which require extra effort by the operator. Battery is
sealedonconveyoritself,hencereducingeffortofoperatoratthesametimeincreasingoutputofmachine.ItmeansLabour
cost/Batteryisreduced.
AdjustableHeight:Anysizeofbatterycanbeaccommodatingonthesamemachineincluding2Voltcells.Max.Heightof
thebatteryisincreasedto800mm.
Dual(DifferentTemp.forcover&Container)Temp.HotPlate:Hotplateforthismachineishavingautodualtemperature
tosealleakproof.
Capacity:60Batteries/hourofanysize.
ElectricalPowerRequirement:415Voltsto380Volts,10Kw.
HeatTemperature:400CisadjustabledependingonPlasticsusedincontainer.
CompressedAirPower:0.09CubicFoot/strokeat120PSIor8Kg/cm

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ManPowerRequirement:OneOperator.

HEATSEALINGFIXTURES

FordifferentsizesofBatterycontainerCoveryouneedaseparateFixture/Mould.
OtherMachines:

STRESSTESTINGMACHINE(AUTOELECTROPNEUMATIC)

Application : This will check strength of welded connections torsion strength by applying mechanical force across
connections.

Operation: Fingers has to put manually across connection so it is able to

apply Force on one connection against other this force can be varied
dependingonconnectionsizeorsizeofbattery,ifthatconnectionishollowit
willbreak.ThetimetoapplyforceisdeterminedbyDigitalTimersoforceas
welltimetoapplyforceispreciselypresethenceresultbecomeaccurate.
Capacity:80Battery/hour.
Force:785kgf.Adjustable

AIRLEAKAGETESTINGMACHINE(AUTOMODEL)

Application : This machine checks air leakage in six cells of the

batteryinonecycle.LeakageofCellscanbewatchedonrespective
DigitalPressureGaugeswhichisprovidedforallcellsinadditionto
this,leakedcellwillhavevisualindicatorwithbuzzerforrespective
cell.

Operation:Placethebatteryonthemachineandpressthebutton
CycleStart.Machinewillautomaticallyholdthebatteryfromtopand
fills a certain air pressure according to the battery size. After that it
checkstheairleakageondiagonalcellssogettingfoolproofresultof
gettingtheleakageinparticularcell.Afterthecyclefinishesmachine
willgotoitshomeposition.
Capacity:50Batteries/hour.
TestingPressure:Adjustablefrom1PSItomaximumasperbattery
sizes.
TestingTime:Dependingonoperator.
ManPowerRequirement:OneOperator.

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SHORTCKT.TESTINGMACHINE(AUTO)

Application:Thismachinecheckspinhole,separatormissingand
splash of lead in cells, etc. It also checks that all the cells are
connectedtoeachotherwiththehelpofhighvoltage.Ifthereisany
faultthenitgivesvisualindicationaswellasaudioalarm.

Operation : Operator has to place the Battery underneath the

machineandpressthebutton,whichinitiatesmachinethatdoesits
jobforallthecellsinonego.
Capacity:50Battery/hour.
ManPowerRequirement:OneLayman
ElectricityRequired:40Watt.

SERIALNO.PUNCHINGMACHINE(AUTOMATIC)
Operatorneednottochangepunchesdaily.Operatorhastopressapushbutton,whichinitiatespneumaticcylinderforaset
periodsohotpunchesarepressedatsettemp.Forasetperiodwiththesetforcetomarktheexactsetdepthonthelid.

This machine is more accurate. Every Battery manufactured will have distinguished
Markonit.ItcanbealphabeticallyornumericallyorCombinationofboth.Numberof
PunchescanbeSix/Eight/TenorasperrequirementofindividualManufacturer.

CONVEYOR(10MTRS)

PLANTNO3(WISEOMATIC)

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