Professional Documents
Culture Documents
MEASURING CONCRETE
a. Concrete shall be measured in cubic yards net in place. The volume of concrete is
calculated from the dimensions given on the drawings with no adjustment for add
on factors. Additional material required because of spillage, expanding forms, and
wastage will be accounted for later in the pricing process by means of a waste factor
added to concrete items.
One exception to this general rule applies to the situation where the concrete is to be
placed on rock or shale. In this case the overbreak in the excavation is generally
required to be filled with concrete and, as the volume of overbreak is not indicated,
the estimator will have to add an assessed amount to the quantity of concrete to allow
for this overbreak.
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b. No adjustment to the quantity of concrete is made for reinforcing steel and insets
which displace concrete. Also, no deductions are made for openings in the concrete
that do not exceed one cubic foot of volume.
c. Concrete shall be classified and measured separately in the following categories:
10. underpinning
11. pile caps
12. isolated footings
13. continuous footing
14. retaining walls
15. grade beams
22. curbs
23. manholes
24. equipment bases
25. roads
26. sidewalks
27. other structures
d. Different mixes of concrete shall be measured separately in each of the above items.
For instance, where a high rise is being estimated, if the columns up to the second
floor are specified as 6000 psi concrete; from the second up to the tenth floor they are
5000 psi concrete; and above the tenth floor they are 4000 psi concrete; quantity of
each strength of concrete is required.
Often on a project all the concrete for a certain use, for example footings, is specified
as the same mix, in which case there is no need to note the mix on the take-off as it
will not have to be considered until the recap and pricing stage is reached.
Mixes can be further complicated by the type of cement that could be specified. For
example, concrete in contact with soil may have to be made with type V, sulfate
resisting cement. There could be the requirement of air entrainment or the use of
super-plasticizers. All of this produces a multitude of concrete mixes comprising
various combinations of the list of variables. To simplify the pricing of concrete, the
items listed on the recap are priced for the cost of placing (labor and equipment) only.
A separate list of the amounts of the various mixes is prepared and against each item
on this list the price of the particular mix of concrete is entered.
e. Where columns and walls extend between the floors of a building they shall be
measured from the top surface of the slab below up to the undersurface of the slab or
beam above.
f. Beams may be measured separately from slabs but if they are to be poured
monolithically with the slabs, the quantity of concrete in the beams should be added
to the slab concrete for pricing.
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PRICING CONCRETE
The total cost of concrete could include concrete material cost, concrete labor cost,
concrete equipment cost.
Concrete Material Cost
The ready-mix supplier will provide the cost per cubic yard of each type of concrete
specified. The types of admixtures, strengths, and general quantities will affect the cost of
the concrete. The estimated should ensure that the ready-mix concrete supplier has the
resources and capability to deliver the specified concrete.
Concrete Labor Cost
The cost of labor depends upon the productivity and wage rates. Company historical data,
revised for the specific job, is used along with current wage rates. In determining the
labor cost, the estimator should keep in mind that the concrete has to be physically moved
on the job site. To determine the amount and cost involved, one must first determine the
method by which the concrete will be moved. Will it be the wheelbarrow, chute, crane
and bucket, conveyor, or pump? The method will most likely be dictated to the estimator
or be known based on pat experience for the specific type of work and project.
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MEASURING FORMWORK
The formwork operations involve a number of activities including fabricating and
erecting the forms, stripping, moving, cleaning and oiling the forms for reuse. All of these
activities and the materials involved are allowed for in the pricing of the forms.
Generally, the estimator measures the surface area of the concrete that comes into contact
with the forms; this is known as the contact area. At the take-off stage, all that needs to be
established is which surfaces of concrete require forms. The square foot contact area
(sfca) is then categorized by the type of member being formed (beam, column, slab, etc.).
An exception to this would be for moldings, cornices, sills, chamfers, and copings, which
are taken off by the linear foot.
As indicated earlier, taking off the quantities of formwork is more difficult than other
materials because the drawings do not indicate the location or quantity of forms to be
installed. The estimator must be able to determine what concrete needs to be formed,
including requirements for bracing, scaffolding, or similar formwork components not
shown on the drawings. This requires the estimator to have experience in formwork
construction and/or be provided detailed formwork design drawings.
Estimating formwork can be a tedious and time-consuming job. There are hundreds of
different formwork systems, as well as the various type of materials of which they are
constructed. Forms can be built on the job (job-built forms) or pre-built. Job-built forms
are usually constructed of wood; pre-built forms are usually made of steel and wood. Prebuilt forms could also be made of fiberglass, and all metal.
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There are, however, a number of factors that may have no effect on the price of the
concreting operations but do affect the price of formwork and should be noted. For
example, the volume of concrete in all walls, whether they are straight or curved, will
have the same price but the price of forms to curved walls will differ from the price of
straight walls so the forms to curved surfaces must be kept separate.
3. Bulkheads and edge forms shall be measured separate within these categories.
Similarly, if there are pilasters projecting from the walls, the area of the pilasters
would be calculated and noted separated from the wall forms.
4. Forms to slab edges are measured separately from forms to beams and forms to walls
even where the edge forms may be extensions of beam or wall forms.
5. Where there is an opening in a form system, no deduction is made from the total area
of the forms if the size of the opening is less than 100 square feet. Examples of such
openings would include openings for windows in walls, stairway openings or elevator
shaft openings in suspended slabs. Openings less 100 square feet are not deducted but
all cut outs would be deducted.
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6. Items of formwork that are linear in nature, such as grooves, chases, keyways,
chamfers and their likes are described stating their size, and measured in linear feet.
Narrow strips of formwork, less than 1-foot wide can also be measured in this
fashion.
7. Forms to circular columns are described giving the diameter of the column and
measured in linear feet to the height of the column. Column capitals are described and
enumerated.
PRICING FORMWORK
The total cost of erecting formwork includes materials, labor, and equipment. Since jobbuilt and pre-built forms can be used for most formwork, the estimator should perform a
cost-benefit analysis to determine which is more economical. In this analysis it is
important that the estimator consider the number of times the forms can be reused, and
this will be dependant on may variables. Some of the major ones include complexity of
the formwork, size, number of repetitions of the same size, quantity of formwork to be
installed, and quality of the formwork materials.
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MEASURING REINFORCING
EMBEDMENTS
STEEL
AND
OTHER
The reinforcing steel used in concrete may be reinforcing bars and/or welded wire mesh.
Other items in reinforcing or formwork, know as embedments, include anchor bolts,
plates or inserts for the future connection of other items of work, corner protection
angles, supports for the reinforcing bars in the forms, and sleeves for the passage of
pipes, conduit, and ductwork
Reinforcing bars are designated by the bar number, which corresponds to the bar
diameter in eighths of an inch. Reinforcing bars are available in many different types and
grades of steel.
The reinforcing bar can be purchased from the mill or warehouse, where they can be cut
to size, bent, bundled and tied. These suppliers can also provide shop drawings that aid in
the handling and placement of reinforcement bars on the job site. For smaller jobs it is
possible to purchase straight bars and cut and bend them on the job. Such an activity
would result in more wastage and is seldom more economical.
Mesh reinforcing may be welded wire mesh or expanded metal. Welded wire mesh is
usually furnished in a rectangular or square arrangement of wires welded together. The
wire mesh designation uses spacing and wire gauge. For example, for a designation of 6
X 6 W1.4 X W1.4, the first two numbers indicate the size of the grid, in this case a
square of 6-inch (longitudinal direction) X 6-inch (transverse direction). The second set
of numbers relates to the standard size for the specific gauge of wire.
Welded wire mesh is sold in rolls or flat sheets. The rolls are 5 feet wide and 150 feet
long. The flat sheets are available in a variety of sizes. In addition, the mesh is available
in different materials, the most common being plain or galvanized steel.
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Expanded metal reinforcement is a special type of mesh used primarily for concrete floor,
roof, and bank vault construction. The estimator should check with the supplier to
determine units of takeoff.
Reinforcing bars are held in the forms by bar chairs, spacers, or bolsters, or they may be
suspended by wires. These supports may be plastic, or galvanized or zinc-coated steel
with plastic legs and other materials. All of these accessories are included in the
embedment category. To determine the type, size, and quantity of bar supports, the
estimator should refer to the technical specifications and consult with experienced people
within the company.
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WORKSHEET
DATE:
COMPUTED BY:
PROJECT:
PAGE:
CHECKED BY:
ARCHITECT:
INDEX NO:
SIZE
REF
DESCRIPTION
NO
#4
SIZE
LENGTH
TOTAL
NO
#5
SIZE
LENGTH
TOTAL
NO
#7
SIZE
LENGTH
TOTAL
NO
#8
OF
SIZE
LENGTH
TOTAL
NO
LENGTH
TOTAL
100
900
Vertical
71
16.5
1171.5
Dowels 200
67
16.5
1106
67
603
67
469
400
Subtotal
2471.5
2178
Conversion factor
0.668
2.67
1651
5815
SUBTOTAL
6.12 FOOTING STEEL
Horizontal
15
Subtotal
Conversion Factor
SUBTOTAL
TOTALS FROM PREVIOUS PAGE
TOTALS
0
1651 lb
100
1500 134
4.5
603
150
1350
1500
1953
1.043
2.044
1565
3992
1565 lb
3992 lb
0
5815 lb
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SUMMARY SHEET
DATE:
COMPUTED BY:
PROJECT:
PAGE:
CHECKED BY:
ARCHITECT:
INDEX NO:
QUANTITY
REF
DESCRIPTION
TOTAL
UNIT
MATERIAL COST
UNIT
COST
LABOR COST
DAILY
PROD. CREW
MATERIAL
OF
MAKESUBTOTAL CREW
UP
OF
EQUIPMENT COST
MAN
HOUR TOTAL TOTAL AVG.
PER
MAN CREW WAGE
LABOR
UNIT HOURS HOURS RATE SUBTOTAL
RATE
PER
EQUIP. SUB OR
HOUR SUBTOTAL OTHER
TOTAL
COST
1.1
1816 2000
6.6
21
139
1955
#8 REBAR 5815 lb
1.25
7269 1500
31
21
651
7920
SUBTOTAL
9085
790
9875
FOOTING STEEL
#5 REBAR 1565 lb
1.15
1800 1800
21
147
1947
#7 REBAR 3392 lb
1.2
4790 1800
20
21
420
5210
SUBTOTAL
6590
567
7157
15,675
1,357
17,032
Reinforcing bars are taken off in linear feet by type and size and converted to weight. Reinforcing
steel bars are taken off in an order consistent with the specific members identified on the
drawings. Following this approach will result in capturing all the reinforcing bar requirements for
each member.
Reinforcing bars are available only in certain lengths, as such they may need to be connected
through splicing, or lapping. The prevailing codes should be used to determine the acceptable
connecting technique. If lapping, an allowance must be made for this depending on the length of
the overlap.
In terms of waste, as little as 1 percent should be included for precut bars and as much as 10
percent when the bars are cut and bent on the job site. Additionally, when there are no special
design requirements, the estimator can use 5 percent to take care of the additional bar length
needed for laps.
Welded wire mesh is taken off by the various sizes specified and the number of square feet
required of each type. In the placement process the mesh is usually required to be lapped at least
one grid. This allowance must be included in the takeoff. There is very little waste (1 percent or
less) that needs to be considered in the welded wire mesh takeoff (10 percent taken for lap). Once
the total square footage has been determined, the quantity is then converted to rolls and sheets,
depending on how it is purchased.
Embedments are taken off per unit by type and size. The quantity of each is listed by type and size
on the worksheet, with 5 percent added for waste.
takeoff is being performed. The productivity for placing reinforcing in a wall footing will be
higher than the productivity required for a wall. In addition, the estimator should not forget the
handling of the reinforcing steel once it arrive son the job site. It may also have to be inventoried
and stored, which incur labor costs.
Reinforcing Equipment Cost
Heavy equipment may be needed to unload and handle the reinforcing steel. The cost of the
equipment, such as a crane or fork lift, should be included in the estimate.
Finishes
1. Slab finishes are measured in square feet of plan area, and vertical finishes are measured in
square feet of exposed surface of concrete.
2. Finishes are first classified in terms of what is being finished: slabs; walls; columns; stairs;
sidewalks, etc. They are then separated by type of finish: wood float; sack rubbed; bush
hammered; steel trowel; broom finish, and so on. In addition, if floor hardeners are required,
they are measured separately describing the type of hardener specified.
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The cost of labor depends on the productivity rates and current wage rates. Company historical
rates, adjusted for specific job site conditions, should be used. In most cases, heavy equipment will
not be needed to perform the tasks. The contractor will most likely use some powered tools for the
finishing operation. The cost of these can be placed in the equipment category.
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