Professional Documents
Culture Documents
1.1
ABSTRACT/SUMMARY
Pages
2
1.2
INTRODUCTION
1.3
OBJECTIVES
1.4
THEORY
1.5
1.6
METHODOLOGY/PROCEDURE
1.7
RESULTS
10
1.8
SAMPLE CALCULATION
14
1.9
DISCUSSION
17
2.0
CONCLUSIONS
18
2.1
RECOMMENDATIONS
18
2.2
REFERENCE
19
2.3
APPENDICES
19
ABSTRACT
Heat exchanger is a device that built for efficient heat transfer from one medium to another.
There are two type of flow in double pipe heat exchanger that is counter-flow and co-current
flow. Both hot and cold fluids enter the heat exchanger at the same end and move in the same
direction in parallel flow (co-current). On the other hand, the hot and cold fluids enter the
heat exchanger at opposite ends and flow in opposite directions in counter flow. The heat
exchanger also affected by hot water temperature inlet and the flow rate variation. Hot water
taken from the pump are discharge while the cold water is taken from the pipe. It has been
used in all fields in our life especially, in industries field. They use the heat exchanger to treat
the hot fluid stream either it product or undesired product. For this experiment we want to
determine the inlet and outlet temperature of cold and hot water streams at steady state in
counter-current shell and tube heat exchanger, to calculate the heat transfer and heat loss for
energy balance study and also to find the LMTD and heat transfer coefficients and to perform
and understanding the temperature profile and effect of flow rates on the heat transfer. The
experiment is conducted using counter-current flow in shell and tube heat exchanger. The hot
water flow rates (FT1) is set to fix and cold water flow rates (FT2) is varied. The experiment
is repeated by varied the FT1 and fixed the FT2. The result shows the effectiveness of heat
transfer at constant FT1 and FT2 is 0.05972 and 0.0593 respectively. As a conclusion, the
higher the rate of heat transfer, the higher the effectiveness of heat transfer.
INTRODUCTION
Heat exchanger is an equipment built for efficient heat transfer from one medium to another.
Different applications of heat exchanger require different types of hardware and
configurations of heat transfer equipment. There are several types of heat exchanger such as
double pipe heat exchanger, compact heat exchanger, shell and tube heat exchanger and plate
and frame heat exchanger. In this experiment, shell and tube heat exchanger was the only
apparatus are used. It is can be classified as parallel flow and counters flow and cross flow.
For parallel flow, the hot and cold fluids are enters and exit flow in same direction. For
counter flow, the hot and cold fluid flow in opposite thus the exchanger and exit exchanger
2
from opposite ends (P.Arthur., 1989). The temperature gradient or the differences in
temperature facilitate this transfer of heat. Transfer of heat happens by three principle means:
radiation, conduction and convection. In the use of heat exchangers radiation does take place.
However, in comparison to conduction and convection, radiation does not play a major role.
Conduction occurs as the heat from the higher temperature fluid passes through the solid wall.
To maximize the heat transfer, the wall should be thin and made of a very conductive
material.
OBJECTIVES
1. To determine the inlet and outlet temperature of cold and hot water streams at steady
state in counter-current shell and tube heat exchanger.
2. To calculate the heat transfer and heat loss for energy balance study.
3. To find the LMTD and heat transfer coefficients.
4. To perform and understanding the temperature profile and effect of flow rates on the
heat transfer.
THEORY
Heat exchangers transfer heat from one working fluid to another. For instance, steam
generators, feed water heaters, re-heaters and condensers are all examples of heat exchangers
found in nuclear power systems. The heat transfer rate across a heat exchanger is usually
expressed in the form
Q = UA TLM & (1)
Where:
Q& = heat transfer rate
U = overall heat transfer coefficient
A = heat exchanger area
TLm = average temperature difference between the fluids
The overall heat transfer coefficient is a function of the flow geometry, fluid properties and
material composition of the heat exchanger. The average temperature difference between the
fluids is in general a function of the fluid properties and flow geometry as well. Heat
exchanger design requires consideration of each of these factors.
q=hc1AS[TH-T1]
Equation [1]
TH-T1= q/(hc1As)
Equation [2]
such that
Equation 3a and 3b
is the Overall Heat Transfer Coefficient. In actual heat exchanger design, the planar wall is
seldom used. A more common design involves heat transfer across a tube wall as illustrated
in Figure 2.
Equation [4]
Where
Equation [5]
Since the heat transfer area on the interior of the tubes is different from that on the exterior in
cylindrical geometry, the product UA is normally used to describe heat exchanger
performance. Equations 4 the heat transfer across a small length segment z where the hot
and cold fluid temperatures can be considered constant. In reality, the hot and cold fluid
temperatures change continuously along the length of the heat exchanger.
APPARATUS
Temperature indicator
Temperature controller
Main switch
Concentric tube
Selector valves
Flowmeter
Control valves
Pump inlet
Storage tank
PROCEDURE
GENERAL START-UP
1. A quick inspection was performed to make sure that equipment is in a proper working
condition.
2. Closed all valves except V1and V12.
3. Hot water was filled up via water supply hose connected to valve V27. The valve
closed when the tank was full.
4. The valve V28 are opened to fill up the cold water and leave the valve opened fully
continues water supply.
5. The drain hose was connected to the cold water drain point.
6. The main power and heater was switch on for the hot water tank and the temperature
controller was set to 500C.
7. The temperature was allowed in the water tank controller to reach the set point.
8. The equipment was ready to be run.
RESULT
FT1
(LPM)
FT2
(LPM)
TT1
(0C)
TT2
(0C)
TT3
(0C)
TT4
(0C)
TT5
(0C)
DPT1
(mmH2O
)
DPT2
(mmH2O)
10
37.6
28.3
46.2
49.7
50.4
93
10
10
44
29.7
47.5
49.2
50
91
20
10
39.5
30.2
46.7
49.7
50.7
88
13
30
10
37.5
30.7
46.1
49.0
49.9
89
58
40
10
36.3
31.1
45.5
48.8
49.9
86
106
50
10
10
35.8
31.4
45.6
49.1
49.8
91
193
TIME(min)
FT1 (LPM)
FT2 (LPM)
Q (W)
TLM (C)
U (W/m2. C)
10
10
10
233.92
10.24
187.71
20
10
825.48
13.09
518.17
30
10
1197.5
13.36
736.51
40
10
1817.17
13.43
1111.81
50
10
10
2408.93
13.75
1439.56
10
FT1
(LPM)
FT2
(LPM)
TT1
(0C)
TT2
(0C)
TT3
(0C)
TT4
(0C)
TT5
(0C)
DPT1
(mmH2O)
DPT2
(mmH2O)
10
33.9
29.2
43.3
49.5
51.5
-5
214
10
33.1
30.2
41.2
49.8
50.5
-5
216
10
33.5
30.9
44.2
49.5
50.3
-5
209
10
33.8
31.1
44.8
49.6
50.2
-3
216
10
34.9
31.0
44.8
48.9
49.9
12
215
10
10
10
35.7
31.1
46.7
50.4
51.0
26
216
Time(min)
FT1 (LPM)
FT2 (LPM)
Q (W)
TLM (C)
U (W/m2. C)
10
10
10
1184.63
13.65
711.36
20
10
1459.40
14.61
820.79
30
10
1982.32
14.73
1105.81
40
10
2257.94
13.89
1335.73
50
10
10
2545.45
15.15
1380.58
11
Temperature Profile
60
50
40
Hot Stream
30
Cold Stream
20
10
0
Temperature Profile
60
50
40
Hot stream
30
Cold Stream
20
10
0
12
10
12
Graph 3: Overall Heat Transfer Coefficients Vs Cold Water Flow rate Of Fixed Hot
Flow rate
1400
1200
1000
800
600
400
200
0
0
10
12
Graph 4: Overall Heat Transfer Coefficients Vs Hot Water Flow rate Of Fixed Cold
Flow rate
13
SAMPLE CALCULATION
Constant Hot Water Flow rates
= DL x tube count
Area, A
= (0.00775 m) (0.5 m) x 10
= 0.1217 m3
Q = mc T = UA TLM
Taverage =
+
2
Find Q:
(Heat transfer)
Find TLM:
Counter flow
dti = temperature of inlet primary temperature of outlet secondary
dt0 = temperature of outlet primary temperature of inlet secondary
LMTD = (dt0 dti ) / ln (dt0 / dti)
dti = 49.2 44 = 5.2
dt0 = 47.5 29.7 = 17.8
LMTD = (17.8 5.2) / ln (17.8 / 5.2)
=10.24C
Find U:
Q = UA TLM
U = 233.92W/ (0.1217 m2 x 10.24C)
= 187.71 W/m2. C
14
Find :
1000 60
x Cp) / 5
Find TLM:
Counter flow
dti = temperature of inlet primary temperature of outlet secondary
dt0 = temperature of outlet primary temperature of inlet secondary
LMTD = (dt0 dti ) / ln (dt0 / dti)
dti = 49.8 33.1 = 16.7
15
Q = UA TLM
= 1184.63W/ (0.122 m2 x 13.65 C)
= 711.36 W/m2. C
Find :
1000 60
x Cp) / 5
16
DISCUSSIONS
In this experiment, the objectives are achieved when the experiment was carryout. First, the
objective is to determine the inlet and outlet temperature of cold and hot water streams in and
out at steady state in counter-current shell and tube heat exchanger. Second is to calculate the
heat transfer and heat loss for energy balance study and also to find the LMTD and heat
transfer coefficients. Lastly, objective of this experiment is to perform and understanding the
temperature profile and effect of flow rates on the heat transfer.
From the result, it shows that hot and cold water from inlet and outlet have difference
temperature. Therefore, it proved that heat exchangers transfer heat from one working fluid to
another. This can be applied to industries field. A heat loss at hot water streams are increase
from 2 LPM until 10 LPM. The maximum heat loss energy for constant hot water is
1439.56W at 10 LPM. Also, heat loss at cold water streams are increasing from 2LPM until
10 LPM. For cold water streams the maximum heat loss energy is 1380.58 W at 10 LPM.
The highest average temperature difference between the fluids for the hot water
streams is 13.75 C at 10 LPM. While for the cold water streams the highest average
temperature difference between the fluids is 15.15C at 10 LPM. Increasing LPM are
increased the heat transfer coefficient for hot and cold water streams. The maximum heat
transfer coefficient at hot water streams is 1439.56 W/m2.C at 10 LPM while for cold water
streams heat transfer coefficient is 1380.58 W/m2 C at 10 LPM. The overall heat transfer
coefficient represents the total resistance to heat transfer from one fluid to another.
Generally, temperature profile hot and cold water flow rates show that hot water
higher than cold water. The heat transfer is dependent on the flow rate to increase for both
temperature profiles. It shows that the higher the flowrate the lower the heat transfer between
the fluids.
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CONCLUSIONS
From the result of this experiment, it shows that temperature of hot and cold water decrease
and increase with higher difference of temperature inlet and outlet. It shows the counter
current heat exchanger have efficient heaat transfer. Also, it proved that heat exchangers
transfer heat from one working fluid to another that have been applied in our life such shower.
The heat loss at hot water streams are increase from 2 LPM until 10 LPM. Heat transfer
coefficient for hot and cold water streams are increase as increase LPM.
transfer coefficient represents the total resistance to heat transfer from one fluid to another. A
temperature profile hot and cold water flow rates shows that hot water is higher than cold
water. The effects of flow rate on heat transfer are increase for both temperature profiles.
RECOMMENDATION
18
REFERENCES
1. https://www.scribd.com/doc/23106551/Heat-Exchanger-Lab-Report
2. Arthur P.Fraas. (1989). Heat Exchanger Design.
3. SOLTEQ (n.d). Heat Exchanger Training Apparatus: Model HE 158C.Retrieved from
https://www.google.com.my/url?sa=t&source=web&rct=j&ei=QZIgVe_3DI6
ZuQSVpIHYBA&url=http://www.solution.com.my/A3pdf/HE158C(A3).pdf
&ved=0CBwQFjAB&usg=AFQjCNFPYOzZ8jBHin__s5NLZdfWc4orjA&sig
2=TKipDuzUCPLctNrAQD6pqA
APPENDICES
19
CpkJ/kg . K
4.179
4.179
4.176
4.175
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.175
4.176
4.179
kg/m
997.40
995.80
995.26
995.10
994.94
994.94
994.23
994.14
993.99
993.83
993.61
993.53
993.38
993.35
993.02
989.42
988.80
988.18
987.36
985.70
20
54.65
4.179
985.61
55.00
4.179
985.46
55.05
4.179
985.42
55.50
4.179
985.22
56.50
4.180
984.71
57.00
4.180
984.48
57.25
4.180
984.41
59.70
4.181
983.16
60.00
4.179
983.30
65.00
4.183
983.60
65.55
4.183
980.30
http://www4.ncsu.edu/~doster/NE400/Text/HeatExchangers/HeatExchangers.PDF
21