AFL Fiber Optic Hardware OPGW

Bolted Dead End for OPGW
The AFL Dead End is a full tension termination for Optical Ground Wire cable. Breakaway head bolts are used to apply a precise gripping force to hold the cable without
affecting optical fiber performance.
Features
Bolted Dead End with Cable Guide
Performance: Sustained load equivalent to 95% of cable RBS

Ultimate mechanical strength of dead end components: 40,000 lbs.
Break-away bolts ensure proper installation torque while eliminating the need for
specialized torque wrenches
Optional Cable Guide (recommended) to train Optical Ground Wire down or
around structure
Drilled and tapped for grounding lug, eliminating additional accessories for electrical bonding
Shorter than formed wire dead ends, allowing installation from the support structure
Faster installation than competitive designs, reducing installation costs
Optional link plate available for extension from structures (see next page)
.75" (19.05 MM) DIA.
CLEVIS OPENING
1.09" (27.7 MM)
5/8" BREAK-AWAY BOLT (M14-METRIC)

LINK PLATE
(ORDERED SEPARATELY)
KEEPER
3"
(76.2 MM)
2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12

Specifications are subject to change without notice.
(Stranded Stainless Steel Tube Type Cable)

LINK PLATE
KEEPER
BUSHED KEEPER
3"
(76.2 MM)
ODE
HexaCore
ODES
OPGW Dead End
MiniCore
ODES
YYY/YYY
S for Standed Stainless Range code in Decimal

(See Valid Cable Types) Inches (See Table 1)
##
"G" for Cable Guide,

"N" for No Cable
Guide
NOTES: 1. For installation instructions, see pg 128.

2. Bushed end keeper not considered in number of keepers.

3. Cables above 26,000 lbs RBS have to be tested.

4. This deadend is approved only for AFL cables.
CALCULATING CROSS SECTIONAL AREA OF ALUMOWELD (PERCENT)
TABLE 1
PERCENT ALUMOWELD > 33%
AW AREA PERCENT= ((AW AREA)/(AW AREA + ALUMINUM AREA)) * 100

IF THE AW AREA PERCENT IS LESS THAN 33%, ADD ONE KEEPER.
PERCENT ALUMOWELD
LESS THAN 33%
OPGW RBS
NO. OF *
KEEPERS
KEEPER
DIMENSION NO. OF *
DESIGNATION "A"
KEEPERS
KEEPER
DIMENSION
DESIGNATION "A"
14000 OR LESS
14001-17000
17001-21000
21000-26000
26001-ABOVE**
7
8
9
10
11
07
08
09
10
11
08
09
10
11
11
28.38
30.78
33.18
35.58
37.98
8
9
10
11
11
30.78
33.18
35.58
37.98
37.98
AFL CABLE DESCRIPTION

S3109/45/673
CABLE DIA.
CROSS SECTIONAL AREA
OF ALUMOWELD (MM2)
CROSS SECTIONAL AREA
OF ALUMINUM (MM2)
* NUMBER OF KEEPERS DOES NOT INCLUDE THE END BUSHED KEEPER.

* NUMBER OF KEEPERS NOT TO EXCEED 11.
* * SEE NOTE 3.
AFL NO.
ODES350/359GXX
ODES360/369GXX
ODES370/379GXX
ODES380/389GXX
ODES390/399GXX
ODES400/409GXX
ODES410/419GXX
ODES420/429GXX
ODES430/439GXX
ODES440/449GXX
ODES450/459GXX
ODES460/469GXX
ODES470/479GXX
ODES480/489GXX
Number of Keepers
(See Table 1, Keeper
Designation and
Calculating Cross
Sectional Area of
Alumoweld)
CABLE DIAMETER RANGE

MIN
MAX
0.350
0.359
0.360
0.369
0.370
0.379
0.380
0.389
0.390
0.399
0.400
0.409
0.410
0.419
0.420
0.429
0.430
0.439
0.440
0.449
0.450
0.459
0.460
0.469
0.470
0.479
0.480
0.489
AFL NO.
ODES490/499GXX
ODES500/509GXX
ODES510/519GXX
ODES520/529GXX
ODES530/539GXX
ODES540/549GXX
ODES550/559GXX
ODES560/569GXX
ODES570/579GXX
ODES580/589GXX
ODES590/599GXX
ODES600/609GXX
ODES610/619GXX
ODES620/629GXX

MIN
MAX
0.490
0.499
0.500
0.509
0.510
0.519
0.520
0.529
0.530
0.539
0.540
0.549
0.550
0.559
0.560
0.569
0.570
0.579
0.580
0.589
0.590
0.599
0.600
0.609
0.610
0.619
0.620
0.629
AFL NO.
ODES630/639GXX
ODES640/649GXX
ODES650/659GXX
ODES660/669GXX
ODES670/679GXX
ODES680/689GXX
ODES690/699GXX
ODES700/709GXX
ODES710/719GXX
ODES720/729GXX
ODES730/739GXX
ODES740/749GXX

MIN
MAX
0.630
0.639
0.640
0.649
0.650
0.659
0.660
0.669
0.670
0.679
0.680
0.689
0.690
0.699
0.700
0.709
0.710
0.719
0.720
0.729
0.730
0.739
0.740
0.749


(Core Tube Type Cable)
LINK PLATE

KEEPER
3"
(76.2 MM)
ODE
CentraCore AlumaCore Slotted Core
ODEC
ODEC
ODEC
OPGW Dead End
YYY/YYY
Used for Alumacore, Range code in Decimal

Centracore, and Slotted Inches (See Table 1)
Core
##
"G" for Cable Guide,

"N" for No Cable
Guide
Number of Keepers
(See Table 1, Keeper
Designation)
NOTES: 1. For installation instructions, see pg 128.

2. This deadend is approved only for AFL cables.

3. Cables above 30,000 lbs RBS have to be tested.
TABLE 1
OPGW RBS
14000 OR LESS
14001 - 17000
17001 - 21000
21000 - 26000
26001 - 30000
IF > 30001*
NO. OF *
KEEPERS
7
8
9
10
11
12
KEEPER
DESIGNATION
07
08
09
10
11
12
DIMENSION
"A"
25.98
28.38
30.78
33.18
35.58
37.98
* SEE NOTE 3
AFL NO.
ODEC350/359GXX
ODEC360/369GXX
ODEC370/379GXX
ODEC380/389GXX
ODEC390/399GXX
ODEC400/409GXX
ODEC410/419GXX
ODEC420/429GXX
ODEC430/439GXX
ODEC440/449GXX
ODEC450/459GXX
ODEC460/469GXX
ODEC470/479GXX
ODEC480/489GXX

MIN
MAX
0.350
0.359
0.360
0.369
0.370
0.379
0.380
0.389
0.390
0.399
0.400
0.409
0.410
0.419
0.420
0.429
0.430
0.439
0.440
0.449
0.450
0.459
0.460
0.469
0.470
0.479
0.480
0.489
AFL NO.
ODEC490/499GXX
ODEC500/509GXX
ODEC510/519GXX
ODEC520/529GXX
ODEC530/539GXX
ODEC540/549GXX
ODEC550/559GXX
ODEC560/569GXX
ODEC570/579GXX
ODEC580/589GXX
ODEC590/599GXX
ODEC600/609GXX
ODEC610/619GXX
ODEC620/629GXX

MIN
MAX
0.490
0.499
0.500
0.509
0.510
0.519
0.520
0.529
0.530
0.539
0.540
0.549
0.550
0.559
0.560
0.569
0.570
0.579
0.580
0.589
0.590
0.599
0.600
0.609
0.610
0.619
0.620
0.629
AFL NO.
ODEC630/639GXX
ODEC640/649GXX
ODEC650/659GXX
ODEC660/669GXX
ODEC670/679GXX
ODEC680/689GXX
ODEC690/699GXX
ODEC700/709GXX
ODEC710/719GXX
ODEC720/729GXX
ODEC730/739GXX
ODEC740/749GXX

MIN
MAX
0.630
0.639
0.640
0.649
0.650
0.659
0.660
0.669
0.670
0.679
0.680
0.689
0.690
0.699
0.700
0.709
0.710
0.719
0.720
0.729
0.730
0.739
0.740
0.749

Wedge Dead End for

Optical Ground Wire (OPGW)
OPGW Wedge Dead End
Removal Tool for OPGW Wedge Dead End
AFLs Optical Ground Wire (OPGW) wedge dead end improves the ease and speed of
installing OPGW as compared to bolted and formed wire devices. The wedge dead end
is sold mostly assembled and only requires connecting three components (the body,
top wedge and locking pin) during preparation. The unique cam action in the pivoting
cable guide ensures proper alignment of the wedges prior to loading and the wedges
automatically provide the necessary gripping action to meet the holding strength
requirements. A removal tool (sold separately) is available to unlock the wedges for
situations requiring additional adjustment of the dead end.
Advantages
Three loose components as compared
to 15+ with bolted dead ends
No bolts to torque self locking wedge
design secures the cable
Eliminates human error associated with
proper torque on bolted dead ends
Shorter and easier to install than
formed wire dead ends
Optional removal tool allows wedges to
be easily unlocked when required
Quicker installation times as compared
to bolted and formed wire models
No special tools required for installation
Features
Range: 0.375 - 0.750 in. (9.5 - 19.0 mm)
Designed for 95% of the cables rated
breaking strength up to 25,000 lbs.
(11,340 kg)
Cable Guide (not optional) to train
OPGW down or around structure
Optional link plate available for extension from structures
Approved for use with AlumaCore,
CentraCore and HexaCore OPGW designs
CentraCore
Ordering Information
Removal Tool inserted into

OPGW Wedge Dead End
AFL NO.
ODEW377/397
ODEW398/418
ODEW419/439
ODEW440/460
ODEW461/481
ODEW482/502
ODEW503/523
ODEW524/544
ODEW545/565
ODEW566/586
ODEW587/607
ODEW608/628
ODEW629/649
ODEW650/670
ODEW671/691
ODEW692/712
ODEW713/733
ODEW734/754
OPGW DIAMETER RANGE

INCHES
0.377
0.397
0.398
0.418
0.419
0.439
0.440
0.460
0.461
0.481
0.482
0.502
0.503
0.523
0.524
0.544
0.545
0.565
0.566
0.586
0.587
0.607
0.608
0.628
0.629
0.649
0.650
0.670
0.671
0.691
0.692
0.712
0.713
0.733
0.734
0.754
MM
9.56
10.09
10.63
11.16
11.69
12.23
12.76
13.29
13.83
14.36
14.89
14.43
15.96
16.49
17.03
17.56
18.09
18.63
10.08
10.62
11.15
11.68
12.22
12.75
13.28
13.82
14.35
14.88
15.42
15.95
16.48
17.02
17.55
18.08
18.62
19.15
AlumaCore
WEIGHT
LBS
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
DESCRIPTION
Removal Tool for OPGW Wedge Dead End (sold separately, effective up to 10,000 lbs)
HexaCore
KG
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
AFL NO.
B9527-B

Wedge Dead End for

Optical Ground Wire (OPGW)
Components of OPGW Wedge Dead End
TOP WEDGE
EXTRUDED ALUMINUM
SIDE PLATE(S)
WARNING
CAM/CABLE GUIDE
WEDGE RETAINING PIN
(RED WARNING LABEL ATTACHED)
PIN MUST BE REMOVED

PRIOR TO LOADING
BOTTOM
WEDGE
CAM/CABLE GUIDE
RETAINING PIN
ATTACHMENT
HARDWARE
Dead End Link Plate

The Dead End Link Plate is made from galvanized steel and has an ultimate strength of
40,000 lbs. (18,140 kg).
Link Plate
AFL NO.
ODELP05
ODELP10
ODELP15
DISTANCE A
7 inches (177 mm)
12 inches (304 mm)
17 inches (432 mm)
DISTANCE B
5 inches (127 mm)
10 inches (254 mm)
15 inches (381 mm)
WEIGHT
2.42 lbs. (1.1 kg)
4.40 lbs. (2.0 kg)
6.16 lbs. (2.8 kg)
Material: Galvanized Steel; Ultimate Strength: 40,000 lbs. (18,140 kg)
Dimensions
2.00
(51 MM)
.75
(19 MM)
A
.88
(22 MM)

Formed Wire Dead End for OPGW Cable

18.63" (473mm)
2.38" (60mm)
L1
2.25" (57mm)
14" (356mm)
1a
1b
Structure
1c
Color code (green)
1d
3
.63" (M16)
L2
OPGW
Current transfer tab

Color mark
Features
Item
1a
1b
1c
1d
2
3
Line or elevation angles greater than 30

Specify right or left lay direction
Designed for 95% of the cable's rated
breaking strength up to rated component strength (see table)
Dead end component cannot be reused
Description
Reinforcing Rods (SRR)
Formed Wire Dead-End
Current Transfer Tap
Thimble Clevis
Extension Link
Anchor Shackle
Material
Aluminum clad Steel
Aluminum clad Steel
High Strength Aluminum
Galvanized Ductile Iron
Galvanized Steel
Galvanized Steel
DIAMETER RANGE
AFL NO.
OWD355/399C
MIN.
(IN)
0.355
MAX.
(IN)
0.399
MIN.
(MM)
9
MAX.
(MM)
10.1
COLOR
CODE
Blue
RATED
COMPONENT
STRENGTH
20,000
DEAD END
COMPONENT
LENGTH "L1"
IN. (M)
34 (0.86)
OWD400/449C
OWD450/504C
OWD505/555C
OWD556/610C
OWD611/680C
OWD681/755C
OWD756/830C
OWD831/925C
OWD926/1030C
0.4
0.45
0.505
0.556
0.611
0.681
0.756
0.831
0.926
0.449
0.504
0.555
0.61
0.68
0.755
0.83
0.925
0.1.03
10.2
11.5
12.9
14.2
15.6
17.3
19.2
21.2
23.6
11.4
12.8
14.1
15.5
17.2
19.1
21.1
23.5
26.2
Blue
Red
Orange
Black
Green
Pink
Yellow
Brown
Purple
20,000
25,000
25,000
25,000
25,000
25,000
25,000
25,000
25,000
36 (0.91)
39 (0.99)
42 (1.07)
45 (1.14)
49 (1.24)
64 (1.63)
68 (1.73)
73 (1.85)
79 (2.01)
STRUCTURAL
REINFORCING
ROD
LENGTH "L2"
IN. (M)
37 (0.94)
40.5 (1.03)
45 (1.14)
47.5 (1.21)
51.5 (1.31)
56 (1.42)
71.5 (1.82)
76 (1.93)
81.5 (2.06)
89.5 (2.27)
Add suffix "L" for lefthand lay or "R" for righthand lay.
Ordering Example: For 0.360" lefthand lay OPGW cable the AFL number is OWD355/399CL.

Comealong for Optical Ground

WireOCA Series
OPGW Comealongs are stringing tools designed for pulling
optical ground wire up to initial sag tensions. If the required
tension is greater than the rated tension of a single comealong,
two or more comealongs should be used (refer to Installation
Instructions). When desired sag tension is reached, the cable
should be dead ended promptly and the comealong removed.
Comealongs must receive periodic maintenance. This practice
should consist of a thorough cleaning with close inspection for
nicked or rough cable grooves, cracked body, bent eye bolts, or
damaged bail. The eyebolts should be kept clean and oiled. The
cable groove should be kept clean and dry. After each six months
use and at the beginning of each job, all comealongs should be
subjected to a pull test equal to its rated strength. If any damage
is found, the comealong should be disposed of properly.
B DIA.
Features
Highly engineered product

OPGW
DIAMETER
RANGE
(IN.)
0 -.820
.821-1.000
EYEBOLTS
DIMENSIONS
A
Extruded aluminum body for greater strength and tolerance control
WEIGHT
DIA.
NO. IN.
MM IN.
MM IN. MM LB.
KG
1/2"
11
279
.5
13
203
4.08
5/8"
12.5
318
.62
16
203
16
7.26
Bails are magnafluxed for quality assurance

Double lock nuts with cotter pins on the bail
Peened 1/2" eye bolts prevent loss of nuts and washers
Angled bail provides clearance between the conductor and the
hoist to protect the cable from damage
For installation instructions, see page 139.
Approved for use on AFL cable only
Ordering Instructions
Approved for use without testing on cables designed to meet

OPGW cable standard IEEE 1138
Refer to charts on next page for part numbers.

OCA
Cable Diameter Range
Ordering Example: For OCA Series Comealong with a .500"

to .509" cable diameter range the part number is OCA500/509.
continued on next page
LOAD RATING:
Maximum tension limit is 50% of the rated strength of the OPGW or 5,000 pounds, whichever
value is smaller.
WARNING:
Comealongs are not intended for use as dead ends and are not recommended to hold conductors
at sag tension limits for longer than 6 hours.

Comealong for Optical Ground WireOCA Series (cont.)

AFL NO.
CABLE DIAMETER RANGE (INCHES)
OCA310/319
OCA320/329
OCA330/339
OCA340/349
OCA350/359
OCA360/369
OCA370/379
OCA380/389
OCA390/399
OCA400/409
OCA410/419
OCA420/429
OCA430/439
MIN
.310
.320
.330
.340
.350
.360
.370
.380
.390
.400
.410
.420
.430
MAX
.319
.329
.339
.349
.359
.369
.379
.389
.399
.409
.419
.429
.439
OCA440/449
.440
.449
OCA450/459
OCA460/469
OCA470/479
OCA480/489
OCA490/499
OCA500/509
OCA510/519
OCA520/529
OCA530/539
OCA540/549
OCA550/559
OCA560/569
OCA570/579
OCA580/589
OCA590/599
OCA600/609
OCA610/619
OCA620/629
OCA630/639
OCA640/649
OCA650/659
.450
.460
.470
.480
.490
.500
.510
.520
.530
.540
.550
.560
.570
.580
.590
.600
.610
.620
.630
.640
.650
.459
.469
.479
.489
.499
.509
.519
.529
.539
.549
.559
.569
.579
.589
.599
.609
.619
.629
.639
.649
.659
AFL NO.
OCA660/669
OCA670/679
OCA680/689
OCA690/699
OCA700/709
OCA710/719
OCA720/729
OCA730/739
OCA740/749
OCA750/759
OCA760/769
OCA770/779
OCA780/789
OCA790/799
OCA800/809
OCA810/819
OCA820/829
OCA830/839
OCA840/849
OCA850/859
OCA860/869
OCA870/879
OCA880/889
OCA890/899
OCA900/909
OCA910/919
OCA920/929
OCA930/939
OCA940/949
OCA950/959
OCA960/969
OCA970/979
OCA980/989
OCA990/999
CABLE DIAMETER RANGE (INCHES)

MIN
.660
.670
.680
.690
.700
.710
.720
.730
.740
.750
.760
.770
.780
.790
.800
.810
.820
.830
.840
.850
.860
.870
.880
.890
.900
.910
.920
.930
.940
.950
.960
.970
.980
.990
MAX
.669
.679
.689
.699
.709
.719
.729
.739
.749
.759
.769
.779
.789
.799
.809
.819
.829
.839
.849
.859
.869
.879
.889
.899
.909
.919
.929
.939
.949
.959
.969
.979
.989
.999
LOAD RATING:
Maximum tension limit is 50% of the rated strength of the OPGW or 5,000 pounds, whichever
value is smaller.
WARNING:
Comealongs are not intended for use as dead ends and are not recommended to hold conductors
at sag tension limits for longer than 6 hours.

10
Double Layer Formed Wire Suspension for OPGW

L1
1a
L2
1b
Description
Suspension Housing
Insert (2 Halves)
Reinforcing Rods (SRR)
Outer Support Rods
Material
Aluminum Alloy
Elastomer
Aluminum Alloy
Aluminum Alloy
1c
Features
Item
1a,c
1b
2
3
Single suspension for line or elevation angle changes up to 30

Slip load initially 10% to 20% of standard OPGW rated breaking strength
Suspension components cannot be reused
DIAMETER RANGE
AFL NO.
OSU354/381C
(IN.)
0.354
0.381
8.9
OSU382/398C
OSU399/418C
OSU419/439C
OSU440/458C
OSU459/461C
OSU462/476C
OSU477/503C
OSU504/511C
OSU512/536C
OSU537/559C
OSU560/565C
OSU566/573C
OSU574/598C
OSU599/625C
OSU626/632C
OSU633/666C
OSU667/682C
OSU683/710C
OSU711/728C
OSU729/744C
OSU745/750C
OSU751/786C
OSU787/814C
OSU815/845C
OSU846/855C
OSU856/894C
OSU895/907C
OSU908/916C
OSU917/929C
OSU930/942C
OSU943/977C
0.382
0.399
0.419
0.44
0.459
0.462
0.477
0.504
0.512
0.537
0.56
0.566
0.574
0.599
0.626
0.633
0.667
0.683
0.711
0.729
0.745
0.751
0.787
0.815
0.846
0.856
0.895
0.908
0.917
0.93
0.943
0.398
0.418
0.439
0.458
0.461
0.476
0.503
0.511
0.536
0.559
0.565
0.573
0.598
0.625
0.632
0.666
0.682
0.71
0.728
0.744
0.75
0.786
0.814
0.845
0.855
0.894
0.907
0.916
0.929
0.942
0.977
9.7
10.2
10.7
11.2
11.7
11.8
12.1
12.8
13
13.7
14.2
14.4
14.6
15.2
15.9
16.1
17
17.4
18.1
18.5
18.9
19
20
20.7
21.5
21.7
22.7
23
23.3
23.6
24
9.6
SRR "L1"
IN. (M)
66 (1.68)
OUTER RODS "L2"

IN. (M)
42 (1.07)
10.1
10.6
11.1
11.6
11.7
12
12.7
12.9
13.6
14.1
14.3
14.5
15.1
15.8
16
16.9
17.3
18
18.4
18.8
18.9
19.9
20.6
21.4
21.6
22.6
22.9
23.2
23.5
23.9
24.7
66 (1.68)
66 (1.68)
67 (1.70)
68 (1.73)
72 (1.83)
72 (1.83)
73 (1.85)
76 (1.93)
76 (1.93)
77 (1.96)
77 (1.96)
79 (2.01)
79 (2.01)
81 (2.06)
94 (2.39)
94 (2.39)
94 (2.39)
94 (2.39)
94 (2.39)
94 (2.39)
94 (2.39)
94 (2.39)
100 (2.54)
100 (2.54)
100 (2.54)
100 (2.54)
100 (2.54)
100 (2.54)
100 (2.54)
100 (2.54)
100 (2.54)
42 (1.07)
42 (1.07)
42 (1.07)
43 (1.09)
46 (1.17)
46 (1.17)
46 (1.17)
46 (1.17)
49 (1.24)
49 (1.24)
49 (1.24)
54 (1.37)
54 (1.37)
54 (1.37)
63 (1.60)
63 (1.60)
63 (1.60)
63 (1.60)
63 (1.60)
63 (1.60)
63 (1.60)
63 (1.60)
72 (1.83)
72 (1.83)
72 (1.83)
80 (2.03)
80 (2.03)
80 (2.03)
80 (2.03)
80 (2.03)
80 (2.03)
(MM)

11
HIBUS Series
OPGW Suspension
The Hinged Bushing Suspension is designed to reduce the static and
dynamic stress at the attachment point on all types of OPGW fiber cables
without the use of protective rods. Eliminating the need for the rods was
achieved by the use of a unique bushing system that allows the OPGW
cable to better withstand the effects of aeolian vibration. Test results
have proven its ability to provide superior protection for your fiber system. The hinged concept on the suspension configuration provides self
alignment of the housing halves. All of the hardware is captive except for
the attachment pin.
Test reports available include vibration test, slip test, ultimate strength
and angle test.
Clamp rated slip load at 20% of RBS for cables with less than 25,000
lbs breaking load. Contact AFL for slip rating on cables greater than
25,000 lbs RBS.
Features
Self-aligning housing halves
Stress relief bushing system
Aluminum clamp body with captive stainless steel mounting bolts
Galvanized steel mounting pin with cotter pin
Line angles up to 20 for single unit, up to 40 for two units using
an 18" yoke plate.
HOS
547/562
Cable Range
HOS = HIBUS Series OPGW Suspension
ORDERING EXAMPLE: For a HIBUS Series OPGW Suspension with a

.547"-.562" cable range, the part number is HOS547/562.

12
HIBUS Series
OPGW Suspension
S
1/2" GROUND
BOLT
PIN
W
L
AFL NO.
HOS335/345
HOS346/360
HOS361/375
HOS376/390
HOS391/406
HOS407/418
HOS419/434
HOS435/448
HOS449/465
HOS466/480
HOS481/500
HOS501/516
HOS517/531
HOS532/546
HOS547/562
HOS563/577
HOS578/584
HOS585/599
HOS600/614
HOS615/629
HOS630/644
HOS645/659
HOS660/666
HOS667/681
HOS682/696
HOS697/711
HOS712/726
HOS727/741
HOS742/750
RANGE (IN)
MIN
MAX
0.335
0.345
0.346
0.360
0.361
0.375
0.376
0.390
0.391
0.406
0.407
0.418
0.419
0.434
0.435
0.448
0.449
0.465
0.466
0.480
0.481
0.500
0.501
0.516
0.517
0.531
0.532
0.546
0.547
0.562
0.563
0.577
0.578
0.584
0.585
0.599
0.600
0.614
0.615
0.629
0.630
0.644
0.645
0.659
0.660
0.666
0.667
0.681
0.682
0.696
0.697
0.711
0.712
0.726
0.727
0.741
0.742
0.750
RANGE (MM)
MIN
MAX
8.51
8.76
8.77
9.14
9.15
9.53
9.54
9.91
9.92
10.31
10.32
10.62
10.63
11.02
11.03
11.38
11.39
11.81
11.82
12.19
12.20
12.70
12.71
13.11
13.12
13.49
13.50
13.87
13.88
14.27
14.28
14.66
14.67
14.83
14.84
15.21
15.22
15.60
15.61
15.98
15.99
16.36
16.37
16.74
16.75
16.92
16.93
17.30
17.31
17.68
17.69
18.06
18.07
18.44
18.45
18.82
18.83
19.05
LENGTH
(L)
HEIGHT
(H)
WIDTH
(W)
CLEVIS
WIDTH (S)
WEIGHT
(LBS)
VERT. LOAD
RATING (LBS)
PIN SIZE
6.1"
6.8"
1.75"
.75"
3.4
20,000
.625"
x
2.00"

13
HIBUS OPGW Double Suspension

Configuration Assemblies
18.00
2 YOKE PLATE
(ORDERED SEPARATELY,
AFL NO. SUMEYP,
SEE P. 39)
4 Y-CLEVIS CLEVIS
AFL NO. YCC, SEE P. 40)
SEE NOTE 3
0.63
1
OPTICAL
GROUND
WIRE
GROUNDING
BOLT
3 CLEVIS EYE
(ORDERED
SEPARATELY,
AFL NO.
SCE-55-625,
SEE P. 31)
0.75
1
3.18
ELASTOMER
BUSHING
A
VIEW A-A
Bill of Material
ITEM
1
DESCRIPTION
HIBUS OPGW Suspension Clamp Assembly
AFL OR DWG. NO.

HOS XXX/XXX
REQD
2
Yoke Plate
SUMEYP
Clevis Eye
SCE-55-625
Y-Clevis Clevis
YCC
Strength Rating Information

1. HIBUS OPGW [OPTICAL GROUND WIRE] SUSPENSION CLAMP - ITEM (1) ULTIMATE STRENGTH RATING:
20,000 LBS.
2. HIBUS OPGW [OPTICAL GROUND WIRE] SUSPENSION CLAMP RATED SLIP LOAD @ 20% OF RTS FOR
CABLES WITH LESS THAN 25,000 BREAKING LOAD. CONTACT AFL FOR SLIP LOAD RATING ON CABLES
GREATER THAN 25,000 LBS. RTS.
3. ATTACHMENT HARDWARE:

YOKE PLATE - ITEM (2) - ULTIMATE STRENGTH RATING: 40,000 LBS.

CLEVIS EYE - ITEM (3) - ULTIMATE STRENGTH RATING: 25,000 LBS.
Y-CLEVIS CLEVIS - ITEM (4) - ULTIMATE STRENGTH RATING: 30,000 LBS.
4. MAX LINE ANGLE IS 40 DEGREES.

14
HIBUS Series
OPGW Trunnion
The HIBUS Trunnion is designed to reduce the static and dynamic
stress at the attachment point on all types of OPGW fiber cables
without the use of protective rods. Eliminating the need for the rods
was achieved by the use of a unique bushing system that allows the
OPGW cable to better withstand the effects of aeolian vibration. Test
results have proven its ability to provide superior protection for your fiber
system. All of the hardware is captive except for attachment pin.
Test reports available include vibration test, slip test, ultimate
strength, and angle test.
Clamp rated slip load at 20% of RBS for cables with less than 25,000
lbs breaking load. Contact AFL for slip rating on cables greater than
25,000 lbs RBS.
Features
Stress relief bushing system
Aluminum clamp body with stainless steel captive securing bolts
Line angles up to 20
HOT
547/562
Cable Range
HOT = Hibus OPGW Trunnion
ORDERING EXAMPLE: For a HIBUS Series OPGW Trunnion with a

.547"-.562" cable range, the part number is HOT547/562.

15
HIBUS Series
OPGW Trunnion
L
W
H
BOLT
1/2" GROUNDING BOLT
AFL NO.
HOT335/345
HOT346/360
HOT361/375
HOT376/390
HOT391/406
HOT407/418
HOT419/434
HOT435/448
HOT449/465
HOT466/480
HOT481/500
HOT501/516
HOT517/531
HOT532/546
HOT547/562
HOT563/577
HOT578/584
HOT585/599
HOT600/614
HOT615/629
HOT630/644
HOT645/659
HOT660/666
HOT667/681
HOT682/696
HOT697/711
HOT712/726
HOT727/741
HOT742/750
RANGE (IN)
MIN
0.335
0.346
0.361
0.376
0.391
0.407
0.419
0.435
0.449
0.466
0.481
0.501
0.517
0.532
0.547
0.563
0.578
0.585
0.600
0.615
0.630
0.645
0.660
0.667
0.682
0.697
0.712
0.727
0.742
MAX
0.345
0.360
0.375
0.390
0.406
0.418
0.434
0.448
0.465
0.480
0.500
0.516
0.531
0.546
0.562
0.577
0.584
0.599
0.614
0.629
0.644
0.659
0.666
0.681
0.696
0.711
0.726
0.741
0.750
RANGE (MM)
MIN
MAX
8.51
8.76
8.77
9.14
9.15
9.53
9.54
9.91
9.92
10.31
10.32
10.62
10.63
11.02
11.03
11.38
11.39
11.81
11.82
12.19
12.20
12.70
12.71
13.11
13.12
13.49
13.50
13.87
13.88
14.27
14.28
14.66
14.67
14.83
14.84
15.21
15.22
15.60
15.61
15.98
15.99
16.36
16.37
16.74
16.75
16.92
16.93
17.30
17.31
17.68
17.69
18.06
18.07
18.44
18.45
18.82
18.83
19.05
LENGTH (L)
HEIGHT (H)
WIDTH (W)
WEIGHT
(LBS)
VERT. LOAD
RATING (LBS)
6.1"
2.5"
3.8"
2.3
20,000
2008,
2008,
AFL,
AFL,
allallrights
rightsreserved.
reserved.
PP-3-00025,
PP-3-00025,
Revision
Revision2.1,
2, 7.23.12
4.11.13
16
Mechanical Suspensions
Single and Double
Supporting spans of Optical Ground Wire cable through a wide
range of line angle changes, the unique design of the lightweight
AFL Mechanical Suspension installs easily while supporting vertical, transverse, longitudinal unbalanced loads and angle pulls
without damaging the cable strands or affecting optical fiber
performance. Breakaway bolts ensure proper installation torque
while eliminating the need for specialized torque wrenches. The
assemblies are designed for fast installation to minimize costs.
Features
SINGLE SUSPENSION
Slip strengths:
Single Suspension > 1,500 lbs.

Double Suspension > 3,000 lbs.

(depending on cable design)
Vertical load rating: Single Suspension = 25,000 lbs.

Double Suspension = 50,000 lbs.
Compact design: Single Suspension = 34" in length

Double Suspension = 48" in length
Meets IEEE 1138 Vibration and Galloping tests
Ideal for helicopter installation
Unique keeper design allows installation without removing bolts
(fewer loose parts)
Grounding lug included, eliminating additional accessories for
electrical bonding
Shorter than formed wire suspensions, allowing installation
from the support structure
Standard assembly includes suspension unit and rods
DOUBLE SUSPENSION SHOWN WITH

OPTIONAL YOKE PLATE AND CLEVIS EYES

17
Single and Double (cont.)
Single Mechanical Suspension for OPGW
34.0" ARMOR ROD SET
(864 MM)
.625" (15.9 MM)

OPGW CABLE
ARMOR RODS
4.10"
(104 MM)
2.00"
(50.8 MM)
SUSPENSION CLAMP
TYP. 1/2" BREAK-AWAY

BOLT HEAD AT RECOMMENDED
TORQUE (METRIC: M14)
15 TYP.
Y
.75"
(19 MM)
12.7"
(322.6 MM)
Ordering InformationSingle
Assembly includes suspension and rods. For line or elevation angle changes up to 30.
OPGW DIAMETER
INCHES
MILLIMETERS
0.350 - 0.389
8.89 - 9.88
0.390 - 0.420
9.91 - 10.67
0.421 - 0.449
10.69 - 11.40
0.450 - 0.475
11.43 - 12.07
0.476 - 0.499
12.09 - 12.67
0.500 - 0.527
12.70 - 13.39
0.528 - 0.555
13.41 - 14.10
0.556 - 0.584
14.12 - 14.83
0.585 - 0.614
14.86 - 15.60
0.615 - 0.646
15.62 - 16.41
0.647 - 0.679
16.43 - 17.25
0.680 - 0.714
17.27 - 18.14
0.715 - 0.770
18.16 - 18.54
EST. WEIGHT
LBS.
KG
5.7
2.6
5.7
2.6
5.8
2.6
5.8
2.6
5.8
2.6
5.8
2.6
5.8
2.6
6.3
2.9
6.3
2.9
6.3
2.9
6.3
2.9
6.3
2.9
6.3
2.9
AFL NO.
SUME350/389
SUME390/420
SUME421/449
SUME450/475
SUME476/499
SUME500/527
SUME528/555
SUME556/584
SUME585/614
SUME615/646
SUME647/679
SUME680/714
SUME715/770
Ordering Example: For .512" diameter cable, the part number

is SUME500/527.
NOTES: 1. For metric hardware, add suffix M" to part number.

2. Contact AFL for OPGW cable over 0.770 inch diameter.

3. For installation instructions, see page 133.

18
Single and Double (cont.)
Double Suspension for OPGW
18.00"
(457.2 MM)
Y-CLEVIS CLEVIS
(ORDERED
SEPARATELY,
AFL NO. YCC,
SEE P. 40)
YOKE PLATE
AFL NO. SUMEYP, SEE P. 39)
CLEVIS EYE
AFL NO. CE-SC, SEE P.31)
SUSPENSION CLAMP
ARMOR ROD SET
48.00"
(1220 MM)
GROUNDING ATTACHMENT
OPGW (REF.)
Ordering InformationDouble
Standard unit includes suspensions and rods. For line or elevation angle changes
from 31 to 60.
OPGW DIAMETER
INCHES
MILLIMETERS
0.350 - 0.389
8.89 - 9.88
0.390 - 0.420
9.91 - 10.67
0.421 - 0.449
10.69 - 11.40
0.450 - 0.475
11.43 - 12.07
0.476 - 0.499
12.09 - 12.67
0.500 - 0.527
12.70 - 13.39
0.528 - 0.555
13.41 - 14.10
0.556 - 0.584
14.12 - 14.83
0.585 - 0.614
14.86 - 15.60
0.615 - 0.646
15.62 - 16.41
0.647 - 0.679
16.43 - 17.25
0.680 - 0.714
17.27 - 18.14
0.715 - 0.770
18.16 - 18.54
EST. WEIGHT
LBS.
KG
5.7
2.6
5.7
2.6
5.8
2.6
5.8
2.6
5.8
2.6
5.8
2.6
5.8
2.6
6.3
2.9
6.3
2.9
6.3
2.9
6.3
2.9
6.3
2.9
6.3
2.9
AFL NO.
ODSME350/389
ODSME390/420
ODSME421/449
ODSME450/475
ODSME476/499
ODSME500/527
ODSME528/555
ODSME556/584
ODSME585/614
ODSME615/646
ODSME647/679
ODSME680/714
ODSME715/770
Ordering Example: For .512" diameter cable, the part number

is ODSME500/527.
NOTES:

1.
2.
3.
4.
5.
6.
For metric hardware, add suffix "M" to part number.

For optional yoke plate (as shown), order separately as SUMEYP.
Clevis eyes sold separately, see page 31.
Y-Clevis Clevis sold separately, see page 40.
Contact AFL for OPGW cable over 0.770 inch diameter.
For installation instructions, see page 134.

19
Trunnion for OPGW

Features
Keeper is designed for easy installation
without removal of keeper bolts.
Break-away head bolts ensure proper
installation torque.
The trunnion support clamp is used to secure the OPGW cable to a trunnion type bracket
configuration. Either mounted directly to the tower or an insulator, the clamp provides
enough force to maintain the designed slip load without causing cable attenuation. For
more information, contact factory regarding slip load capabilities.
34.0" ARMOR ROD

LENGTH
(864 MM)
Clamp assembly includes Armor Rod set.

Weight: 3.5 lbs. (1.6 kg)
OPGW (REF.)
Line angles up to 20
3.88"
(98.5MM)
ARMOR RODS
TRUNNION CLAMP BODY
TYP. 1/2" (12 MM)
BREAK-AWAY BOLT
HEAD AT RECOMMENDED TORQUE
10.0"
(254 MM)
.59" (15.1 MM) DIA. X .375" (9.5 MM) DEEP
(BOTH SIDES)
1/2" BOLT
OPGW CABLE DIAMETER RANGE
AFL NO.
INCHES
.421 - .449
.450 - .475
.476 - .499
.500 - .527
.528 - .555
.556 - .584
.585 - .614
.615 - .646
.647 - .679
.680 - .714
.715 - .750
OTR421/449G
OTR450/475G
OTR476/499G
OTR500/527G
OTR528/555G
OTR556/584G
OTR585/614G
OTR615/646G
OTR647/679G
OTR680/714G
OTR715/750G
MILLIMETERS
10.69 - 11.40
11.43 - 12.07
12.09 - 12.67
12.70 - 13.39
13.41 - 14.10
14.12 - 14.83
14.86 - 15.60
15.62 - 16.41
16.43 - 17.25
17.27 - 18.14
18.16 - 19.05
NOTE: For installation instructions, see page 136.

20
Bonding Clamps for OPGW

The Bonding Clamp is used to ground OPGW to the tower by attaching to the tower grounding wire. Specific requirements vary from one utility to another. The product is an aluminum
extruded parallel groove clamp. The clamp is available with one or two bolts, depending on
the application requirements.
Specifications
Two Bolt Design
One Bolt Design
2.50"
(63.5 MM)
Features
2.31"
(58.7 MM)
4.62"
(117.3 MM)
1.33"
(33.7 MM)
Hardware is high strength aluminum

Clamp grooves are coated with
NO-OX-ID and prefilled with Alnox.
RUN
TAP
2.31"
(117.3 MM)
.50" DIA.
(14 MM)
Recommended bolt torque: 25 ft.-lbs.
O
OPGW
BC
XX
Bonding Clamp
YY
Run Groove Code Tap Groove Code

GROOVE CODE
A1
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
M1
N1
P1
Q1
R1
S1
GROOVE RANGE (inches)

.112" - .126"
.127" - .141"
.142" - .156"
.157" - .171"
.172" - .186"
.187" - .201"
.202" - .216"
.217" - .231"
.232" - .246"
.247" - .261"
.262" - .276"
.277" - .291"
.292" - .306"
.307" - .321"
.322" - .336"
.337" - .351"
.352" - .366"
GROOVE CODE
T1
U1
V1
W1
X1
Y1
Z1
A2
B2
C2
D2
E2
F2
G2
H2
J2
K2
Number of Bolts
1 = One Bolt Design
2 = Two Bolt Design

.367" - .381"
.382" - .396"
.397" - .411"
.412" - .424"
.425" - .440"
.441" - .454"
.455" - .464"
.465" - .480"
.481" - .495"
.496" - .510"
.511" - .525"
.526" - .540"
.541" - .555"
.556" - .570"
.571" - .585"
.586" - .600"
.601" - .615"
Hardware
M = Metric
GROOVE CODE
L2
M2
N2
P2
Q2
R2
S2
T2
U2
V2
W2
X2
Y2
Z2
A3
B3
GROOVE RANGE
(inches)
.616" - .630"
.631" - .645"
.646" - .660"
.661" - .675"
.676" - .690"
.691" - .705"
.706" - .720"
.721" - .735"
.736" - .750"
.751" - .765"
.766" - .780"
.781" - .795"
.796" - .810"
.811" - .825"
.826" - .840"
.841" - .855"
NOTE: For installation instructions, see page 138.
2008-, AFL, all rights reserved. PP-3-00008, Revision 2, 7.23.12

21
Aluminum Bonding Wire

The Bonding Wire is used in conjunction with our HIBUS and SUME suspension clamps
to provide a path to ground from the OPGW cable to the tower. Bonding Wires are available in multiple length and lug size attachment options.
BWAL
YY
Aluminum
Bonding Wire
Terminal
Hardware
Selection Code H = Hardware
Side Y
Blank = No hardware
(Smaller End)
DIMENSION "E"
(length in inches)*
24
36
40
60
68
ZZ
LL
Terminal
Hardware
Length in Inches
Selection Code H = Hardware
(See Chart) *
Side Z
Blank = No hardware
(Larger End)
TERMINAL
SELECTION CODE
HARDWARE SIZE
38
50
62
75
3/8"
1/2"
5/8"
3/4"
MOUNT HOLE
DIAMETER
.438
.531
.688
.812
NOTES: 1. Connectors to be pre-compressed onto cable at factory.

2. If assembly does not contain two hole diameter codes, one terminal is supplied, and dimension "E" references wire end.

3. ( * ) For additional lengths not found in chart, contact AFL.

4. ( ) Hardware available for 1/2" and 5/8" only.
.62
TYP.
SIDE
Y
FACTORY COMPRESSION
SIDE Z
1.19
TYP.
E
COMPRESSION CONNECTOR
APPROX. SEE NOTE 2
4/0 19 STR. COMPRESSED 1350 (EC) CABLE
2.00
.31 TYP.
2008, AFL, all rights reserved. Revision 1, 8.131.11

22
Hot Line Stirrup Connectors for OPGW

AFL's OPGW Stirrup Clamps are used to connect aluminum or copper conductors to the
transmission and distribution system. The Stirrup Connector line uses an industry-proven
wedge design and is easily applied with a common socket or impact wrench. It can also
be easily adapted to standard hot stick tools for hot line application.
Features
High-strength C-Body ensures
permanent connection with consistent
pressure on the conductors
Shear bolt on the drive screw mechanism
ensures same installation force for a
correctly completed connection
Connectors are easily removed with
a wrench and can be reused with the
installation of a new shear bolt
WIRE DESCRIPTION
#4 cu 3 STR, #6AAC
WIRE DIAMETER RANGE

0.162" - 0.292"
BAIL SIZE
1/0
AFL NO.
102011
#2 cu 3 STR, 1/0 AAAC
0.292" - 0.403"
1/0
102010
2/0 AAC, 4/0 AAC

3/0 ACSR, 4/0 AAAC
266.8 AAC, 336.4 ACSR
0.406" - 0.522"
0.502" - 0.570"
0.575" - .0.724"
1/0
1/0
1/0
102009
264124
336915-1
Specifications
DIMENSIONS
A
3.5"
MATERIALS
Connector Body
A356 Aluminum Alloy Casting
B
C
D
Interface
Drive Screw Mechanism
Bail
6101 T6 Aluminum Alloy Extrusion

5056 H32 Aluminum Alloy
CDA 110 Tin-Plated Copper
5.65"
2.2"
5.45"
Tin-plated bail's large loop allows for

multiple positive connections and
eliminates galvanic reaction
No special tools required; installs with

either hot stick or glove
C

23
Copperweld Bonding Wire

The Copperweld Bonding Wire is used in conjunction with AFLs HIBUS, SUME suspension clamps and bolted dead ends to provide a
path to ground from the OPGW cable to the tower.
BWCU
50
Copperweld
Bonding Wire
Terminal
Selection Code
48
Length

48" long
For use with 1/2"

bolt
17/32"
48" 2"
0.306"
Tin-Plated Copper Compression Terminal
7#10 Copperweld
40% DSA
Copper Grounding Wire

9/16"
L 2"
Aluminum Compression
Terminal
ITEM
ITEM NUMBER
DESCRIPTION
WIRE TYPE
LENGTH (L)
MATERIAL
1
2
710010015
710010527
Grounding Wire 1 terminal

Grounding Wire 2 terminals
#4
#4
4 ft (1.2 m)
4 ft (1.2 m)
Copper
Copper

24
Guide Clamps for OPGW

The Guide Clamp is used to guide OPGW cable down steel towers, steel poles, concrete
poles and wood poles to splice locations. The Guide Clamps may be bolted to the tower
or poles. Additionally, adapters are available for the steel towers and steel & concrete poles.
Guide Clamps are typically two groove clamps spaced five to eight feet apart to help
maintain alignment of and support the OPGW down the towers or poles.
Features
Hardware is high strength aluminum
Clamp grooves are coated with NO-OX-ID and prefilled with Alnox.
Guide Clamp Shown with Adaptor
Recommended bolt torque: 25 ft.-lbs.

GROOVE CODE
A1
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
M1
N1
P1
Q1
R1
S1

.112" - .126"
.127" - .141"
.142" - .156"
.157" - .171"
.172" - .186"
.187" - .201"
.202" - .216"
.217" - .231"
.232" - .246"
.247" - .261"
.262" - .276"
.277" - .291"
.292" - .306"
.307" - .321"
.322" - .336"
.337" - .351"
.352" - .366"
GC
XX
YY
OPGW
Guide Clamp
Groove Code
Groove Code
(Larger Cable)
(Smaller Cable)
GROOVE CODE
T1
U1
V1
W1
X1
Y1
Z1
A2
B2
C2
D2
E2
F2
G2
H2
J2
K2

.367" - .381"
.382" - .396"
.397" - .411"
.412" - .424"
.425" - .440"
.441" - .454"
.455" - .464"
.465" - .480"
.481" - .495"
.496" - .510"
.511" - .525"
.526" - .540"
.541" - .555"
.556" - .570"
.571" - .585"
.586" - .600"
.601" - .615"
Indicates Adapters
Hardware
A = Banding Adapter M = Metric

B = Lattice Adapter
for web thickness
.25" - .72"
C = Lattice Adapter
for web thickness
.72" - 1.25"
Omit = No adapter desired
GROOVE CODE
L2
M2
N2
P2
Q2
R2
S2
T2
U2
V2
W2
X2
Y2
Z2
A3
B3

.616" - .630"
.631" - .645"
.646" - .660"
.661" - .675"
.676" - .690"
.691" - .705"
.706" - .720"
.721" - .735"
.736" - .750"
.751" - .765"
.766" - .780"
.781" - .795"
.796" - .810"
.811" - .825"
.826" - .840"
.841" - .855"

25
Guide Clamps for OPGW

Guide Clamps and Optional Guide Clamp Adapters
BAND TO BE SUPPLIED
BY CUSTOMER
.25" - .38"
(6.4 MM - 9.7 MM)
2.25"
(57.2 MM)
1.3"
(33 MM)
2.50"
(63.5 MM)
.75"
(19.1 MM)
OGCXXYY
3.0"
(76 MM)
3.0"
(76 MM)
TYPE A ADAPTER
(BANDING)
EST. WT.: .96 LBS.
(.44 KG)
.75" REF.
(19.1 MM)
.75"
(19.1
MM)
1.06"
(26.9 MM)
1.3"
(33 MM)
OGCXXYYA
No Adapter
TOWER ANGLE
MIN.: .25" (6.4 MM)
MAX.: .72" (18.3 MM)
.50 DIA.
(M14 - METRIC)
1/2 - 13NC X 1.62

BREAK-AWAY BOLT
(M14 - METRIC)
1.38" REF.
(35.1 MM)
.75"
1.50"
(19.1 MM) (38.1 MM)
TOWER ANGLE
72" (18.3 MM)
MAX.: 1.25" (31.8 MM)
1/2 - 13NC X 1.62

BREAK-AWAY BOLT
(M14 - METRIC)
OGCXXYYC
OGCXXYYB
TYPE C ADAPTER (LATTICE)

EST. WT.: 2.20 LBS. (1.00 KG)
TYPE B ADAPTER (LATTICE)

EST. WT.: 1.98 LBS. (.90
KG)

26
Downlead Clamps for OPGW and ADSS

AFL Downlead Clamps are used to guide Optical Ground Wire from the top of the structure to the splice box. AFLs Downlead Clamps install easily and provide proper spacing
and hold strength without damage to the cable. From poles to towers, AFL offers a full
line of OPGW Downlead Clamps to meet the needs of any application.
Features
Slip strength: >100 lbs.
Lattice adapters provided with break-away bolts for precise torque during installation
Steel tower guide clamps available with adapters to eliminate the need for drilling
Banding adapters available
Ordering Information Downlead Clamp & Adapter
Downlead Clamp shown with Adapter B
GROOVE CODE
B4
B5
B6
B7
B8
B9
B10
FD
Fiber Downlead
OPGW DIAMETER (inches)

0.350 - 0.500
0.501 - 0.600
0.601 - 0.700
0.701 - 0.800
0.801 - 0.900
0.901 - 1.000
1.001 - 1.100
COLOR CODE
Red
Green
Yellow
Blue
White
Black
Orange
OA
XX
YY
OPGW and ADSS
Groove Code
Groove Code
Indicates Adapters
(Larger Cable)
(Smaller Cable)
A = Banding Adapter
B = Lattice Adapter
for web thickness
.25" - .72"
C = Lattice Adapter
for web thickness
.72" - 1.25"
D = 3/8" diameter x
3" lag bolt
E = Lattice Adapter for
web thickness
.25" - 1.25"
Omit = No adapter desired
Ordering Example: For .528" dia. OPGW and .484 ADSS with pole banding (Type A),
the part number is FDOA-B4B5A.
NOTES: 1. See next page for optional downlead clamp adapters.

2. For installation instructions, see page 133.

27
Downlead Clamps for OPGW

Dimensions
FIG. 1
FIG. 2
.50"
1.78"
2.44"
.50"
4.34"
3.69"
2.38"
2.38"
4.34"
FDOA XXYY
NO ADAPTER
Downlead Clamp Adapters

FIG. 1
.75"
REF.
3.25"
BAND TO BE SUPPLIED
BY CUSTOMER
FIG. 2
3.25"
FIG. 1
1.38"
FIG. 1
.50" DIA.
TYPE A ADAPTER
WITH FIGURE 2
BANDING CONFIGURATION
EST. WEIGHT: .96 LBS.
.75"
TOWER STEEL RANGE
.25" - .72"
BREAK-AWAY
BOLT
1.50"
.75"
TOWER STEEL RANGE
.72" - 1.25"
FDOA XXYYB
TYPE B ADAPTER
WITH FIGURE 1
LATTICE CONFIGURATION
EST. WEIGHT: 1.98 LBS.
3/8" DIA. X 3" LAG BOLT
FDOA XXYYC
FDOA XXYYD
TYPE C ADAPTER
WITH FIGURE 1
TYPE D ADAPTER
WITH FIGURE 1
EST. WEIGHT: .96 LBS.
FIG. 1
1.38"
FDOA XXYYA
BREAK-AWAY
BOLT
1.06"
3.25"
2.44"
.75" CL 1.50"
TOWER STEEL RANGE
.25"-1.25"
FDOA XXYYE
BREAK-AWAY
BOLT
TYPE E ADAPTER
WITH FIGURE 1

28
Downlead Clamps for OPGW

Downlead clamps are used to secure the OPGW fiber optic cable as it is trained down
the pole or tower. AFLs downlead clamp incorporates a unique design feature that
allows the clamp to cover a broad cable range. This feature reduces the customers
stocking requirements when dealing with numerous cable diameters. The clamp has four
attachment options that provide the versatility needed when dealing with a variety of
wood or steel poles and lattice towers. Normal spacing for downloead clamps is six to
eight feet.
inches (mm)
MIN
.472 (12)
AFL NO.
ODL472/945
RANGE: MIN. .47" (12 MM)

MAX. .94" (24 MM)
MAX
.945 (24)
1/2"-13 UNC
4.75"
(120 MM)
7.5"
(190 MM)
3.75"
(95 MM)
OPTIONAL
ATTACHMENT
FOR CABLE
CLAMP BOLT
1/2"-13 UNC
1.5"
(40 MM)
1.0"
(26 MM)
1.81"
(46 MM)

29
Wood Pole Clamps for OPGW

Guide clamps are typically two groove clamps used to guide the cable to splice locations. Clamps are spaced 5 to 8 feet apart to help maintain alignment of the cable down
the towers or poles. Not applicable to OGW series.
Ordering Information Wood Pole Clamp

(Note: not available with metric hardware; 3/8" x 3" lag bolt included )
Wood Pole Clamp
OPGW DIAMETER - IN. (MM)

0.469 - 0.561 (11.9 - 14.2)
0.562 - 0.655 (14.3 - 16.6)
0.656 - 0.750 (16.7 - 19.1)
DIMENSIONS - IN. (MM)

A
B
WEIGHT - LBS. (KG)
2.81 (71)
4.25 (108)
.33 (.15)
3.50 (89)
5.19 (132)
.46 (.21)
3.50 (89)
5.19 (132)
.46 (.21)
AFL NO.
OGW469/561
OGW562/655
OGW656/750
Ordering Example: For AC-64/528 AlumaCore OPGW the part number is OGW469/561
Features
Slip strength: >100 lbs.
3/8 X 3.00 LG.

LAG BOLT
2.00"
(51 MM)
1.00"
(25 MM)
OPGW
ELASTOMER
BUSHING

30
Standard Clevis Eye

1 5/ 8"
13
11/16"
(TYP.)
/16"
CL
CL
5/ 8"
CL
MATERIAL
1 3/ 8"
Hot Dip Galvanized Ductile Iron
2 / 8"
7
CL
1 15/16"
/ 8"
SCE-55-625-BC
AFL NO.
ULTIMATE STRENGTH (LBS.)
APPROX. WEIGHT EACH (LBS.)
APPLICATION
SCE-55-625
25,000
1.35
HIBUS Double Suspension
NOTE: For Bolt, Nut and Cotter instead of Clevis Pin and Cotter, add suffix "-BC" to AFL number.
Clevis Eye
7
/ 8"
R1"
/ 4"
1 3/ 4"
MATERIAL
2 7/ 8"
Body Ductile Iron

Pin Galvanized Steel
Cotter Pin Stainless Steel
13/16"
R 7/ 8"
1 5/ 8"
AFL NO.
APPROX. WEIGHT (LBS.)
APPLICATION
CE-SC
35,000
1.7
Mechanical Double Suspension

31
Y Clevis Eye
3/ 4"
1 3/ 8"
2 13/16"
13
/16"
MATERIAL
Body Forged Steel
Bolt, Nut Galvanized Steel
.69"
1 1/ 8"
AFL NO.
APPLICATION
YCE-690-1125
30,000
2.0
Mechanical Suspension (SUME)
Y Clevis Eye 90
3
45
0.75"
1 3/ 4"
0.69"
3 1/ 2"
15
2 1/ 8"
ITEM
DESCRIPTION
MATERIAL
Body
Forged Steel
Bolt, Nut
Galvanized Steel
Cotter Pin
Stainless Steel
/16"
2 3/ 8"
AFL NO.
APPLICATION
YC90E-688-625
30,000
2.2
HIBUS Suspension
/ 8"

32
Y Clevis Eye 90 (for Mechanical Suspensions)

2
3 3/ 4"
REF.
3/ 4"
2 1/ 8"
1 / 8"
5
4 1/ 4"
REF.
2 5/ 8"
11
/16"
ITEM
DESCRIPTION
MATERIAL
Body
Forged Steel
Bolt, Nut
Galvanized Steel
Cotter Pin
Stainless Steel
3/ 4"
1 3/ 4"
AFL NO.
APPLICATION
YC90E-750-1750
30,000
2.4
Mechanical Suspension (SUME)
Y Clevis Eye 90 (for Use with Formed Wire Suspension)

2
45
3
/4
1 5/ 8
2 7/16
ITEM
DESCRIPTION
MATERIAL
Body
Forged Steel
Bolt, Nut
Galvanized Steel
Cotter Pin
Stainless Steel
1 5/ 8
B
AFL NO.

(In)
APPROX. DIMENSIONS, In (mm)
(mm)
YCE90FS354/458
0.354-0.458
9.0-11.6
5/8 (15.0)
11/16 (17.5)
15,000
YCE90FS459/625
0.459-0.625
11.7-15.9
3/4 (19.1)
11/16 (17.5)
20,000
YCE90FS626/1057
0.626-1.057
16.0-26.8
1 1/16 (27)
13/16 (20.6)
25,000
APPLICATION NOTES
Formed Wire Suspension
NOTE: For use with formed wire hardware.

33
Socket Eye SC
CL BALL
2 1/16"
11
/16"
MATERIAL
Body, Clevis Bolt Galvanized Steel
1 3/ 4"
AFL NO.
SE-SC
30,000
1.80
Socket Eye BDE

CL BALL
2 3/16"
13
/16"
MATERIAL
/ 8"
Galvanized Ductile Iron
AFL NO.
SE-BDE
30,000
1.21

34
Ball Y Clevis
45
1 1/ 2"
3
23
/ 4"
MATERIAL
3 /32"
3
/32"
AFL NO.
YCBS
30,000
1.90
Hot Line Y Clevis Ball

45
1 1/ 2"
3
/ 4"
/ 8"
MATERIAL
9 5/16"
3 3/ 8"
23
/32"
AFL NO.
YCBHL
30,000
2.80

35
Anchor Shackle 30L

5
Anchor Shackle 30L-BNC
/ 8"
5
1
/ 8"
/ 2"
R 11/16"
/ 2"
R 11/16"
2 3/ 4"
2 3/ 4"
/ 8"
/ 8"
/ 8"
5
/8" BOLT DIA.
Anchor Shackle-55
5
/ 8"
R 3/ 4"
2 3/ 4"
MATERIAL
1 1/16"
Body Forged Steel

Bolt Galvanized Steel
3/ 4"
AFL NO.
ANSH30L
30,000
1.1
ANSH30L-BNC
30,000
1.1
ASH-55
30,000
1.1

36
Oval Eye Nut

1
1 1/ 8"
/ 2"
FOR 5/8"
DIA. BOLT
1 1/ 8"
2 5/ 8"
1 1/ 4"
2 1/ 8"
MATERIAL
Forged Steel
AFL NO.
PSM00221
12,400
.46
Shoulder Eye Bolt

3" WASHER
WELDED TO
EYEBOLT
1 1/ 4"
MATERIAL
Eyebolt Galvanized Steel
Nut Stainless Steel
14"
6"
/ 4"
AFL NO.
MINIMUM TENSILE STRENGTH (LBS.)
APPROX. WEIGHT
PER 100 PIECES (LBS.)
SEB-3/4-14
18,350
320

37
Pole Eye Plate

1 3/ 4"
13/16"
13/16"
3
/ 4"
MATERIAL
4"
Hot Dip Galvanized Ductile Iron
5"
1 /16"
MAXIMUM
CLEARANCE
FROM C/L
5
13/16"
9/16"
(TYP.)
13/16"
AFL NO.
EP1
21,000
2.2
Shield Wire Support
3"
14"
MATERIAL
7"
Galvanized Steel
N60 NUT
/8" BENT ROD
WELDED
WASHER NUT
AFL NO.
APPROX. WEIGHT
PER BOX OF 4 PIECES (LBS.)
SFOSB-WP-14
5,000
2.50

38
Chain Link
B
MATERIAL
Forged Steel
A
DIMENSIONS IN INCHES
AFL NO.
CL-4
30,000
2 1/ 4
/2
/2
CL-5
40,000
3 1/ 4
/8
/8
Yoke Plate
R 1 1/ 4"
/ 8"
1"
MATERIAL
2 x 13/16"
Galvanized Steel
6 1/ 4"
R 15/16"
18"
R 15/16"
(TYP.)
AFL NO.
APPLICATION
SUMEYP
40,000
14.8
Double Mechanical Suspension

39
Y Clevis Clevis
45
/ 4"
1 3/ 8"
3 1/ 4"
1 3/ 8"
5
/ 8"
/ 8"
Y Clevis Clevis 90
MATERIAL
1 9/16"
Body Galvanized Ductile Iron

Hardware Galvanized Steel
/ 8"
0.81
1 13/16"
7
/ 8"
AFL NO.
APPLICATION
YCC
30,000
2.50
YCC-90
30,000
1.50
HIBUS Double Suspension and

Mechanical Double Suspension

40
Stainless Steel Tube Straightening Tool

The Stainless Steel Tube Straightening Tool is used to straighten the stainless steel buffer
tubes on stranded stainless steel tube OPGW cables.
Ordering Information:
AFL NO.
SSTS

41
Vibration Damper
Vibration Dampers work to cancel damaging fatigue caused by wind-induced vibration.
Most tuned damping devices operate best near their natural frequencies. AFL vibration
dampers are designed for efficient transfer and dissipation of energy over a wide spectrum of frequencies. They feature all aluminum clamp construction to match expansion/
contraction of conductor and break-away bolts for easy installation and proper torque.
OPGW CABLE DIAMETER (inches)
0.360 - 0.460
0.461 - 0.570
0.571 - 0.675
0.676 - 0.770
0.771 - 0.870
0.871 - 0.970
AFL NO.
OVD360/460
OVD461/570
OVD571/675
OVD676/770
OVD771/870
OVD871/970
Ordering Example: For AC-64/528 AlumaCore OPGW the part number is OVD461/570
NOTES: 1. For metric hardware, add suffix M to item number.
2.
Line evaluations and recommendations (including usage and placement) available upon request.

3. Installation instructions on page 135.

4. Vibration recommendation form on page 138.

42
Anti-Rotational Device
Ordering Information:
The Anti-Rotational Device provides a means of stringing fiber

optic cable without introducing torsion stress. This unique concept prevents the cable from twisting as it travels over the pulling blocks. Left uncontrolled, the optical cables delicate fibers
could be permanently damaged during installation.
PULLING LINE
SWIVEL
DIRECTON OF
PULL
AFL NO.
C8782-C
OPGW
SLUG OR DUMMY
SWIVEL
BAND EYE OF GUY GRIP AND

HOSE PARALLEL TO GUY
WIRE (TYPICAL 3 PLACES)
6 APPROX.
1/2 CHAINLINK
(WELDED TO TOP
OF HEX BOLT)
OPTIONAL END

43
26 kV Isolator Kit for OPGW

The 26 kV Isolator Kit is designed for aerial optical cable system applications in which
complete electrical discontinuity is required. The isolator kit provides reliable interruption of electrical current, at voltages up to 26 kV and is a critical component of
optical conductor and neutral systems, as well as optical ground-wire systems in which
sectionalization of transient currents is required. The isolator can be installed on structures
using traditional hardware or stainless steel banding.
Kit Includes
Specifications
OPGW Connector Kit

26 kV Isolator
Conduit Connector Kit
Mounting Bracket
For use on AFL AlumaCore cables only
PARAMETER
VALUE
Max. Voltage
26 kV
Weight
5 lbs. (approx.)
OPGW
THE ISOLATOR CAN

BE INSTALLED ON
STRUCTURES USING
TRADITIONAL
HARDWARE OR
STAINLESS STEEL
BANDING
OPGW
CONNECTOR KIT
26 KV ISOLATOR
MOUNTING
BRACKET
CONDUIT
CONNECTOR KIT
1" FLEX CONDUIT
ISOL
Isolator
XX/YY
Blank = Standard Bracket Cross Sectional Area

(as shown)
Aluminum Strands /
P = 90 Bracket for Routing
AW Strands
Cable Parallel to Pole
(mm2)
ZZZ
Cable OD
(Decimal Inches)
Ordering Example: ISOL47/53/680

44
Connector Kit for Isolator

ENTRY CONNECTOR
ASSEMBLY
ARAMID YARN
OI
CK
Isolator
YYY/YY
Connector Kit
XXX
Cross Sectional Area of Diameter of Cable in

OPGW Strands (mm2)
Decimal Inches
Connector Kit for Isolator with

Liquid Tight Conduit
ENTRY CONNECTOR
ASSEMBLY
OPTICAL UNITS
ARAMID YARN
LIQUID TIGHT CONDUIT CONNECTOR

1" LIQUID TIGHT CONDUIT REF.
OI
Isolator
CK
Connector Kit
YYY/YY
XXX
Cross Sectional Area of Diameter of Cable in

OPGW Strands (mm2)
Decimal Inches
LTM
LTM for 1 inch
Liquid Tight
Conduit

45

AFL Fiber Optic Hardware OPGW

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AFL Fiber Optic Hardware OPGW

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Available Formats

Bolted Dead End for OPGW

Bolted Dead End with Cable Guide

Performance: Sustained load equivalent to 95% of cable RBS

.75" (19.05 MM) DIA.

5/8" BREAK-AWAY BOLT (M14-METRIC)

2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12

Bolted Dead End for OPGW

(Stranded Stainless Steel Tube Type Cable)

OPGW Dead End

S for Standed Stainless Range code in Decimal

"G" for Cable Guide,

NOTES: 1. For installation instructions, see pg 128.

CALCULATING CROSS SECTIONAL AREA OF ALUMOWELD (PERCENT)

AW AREA PERCENT= ((AW AREA)/(AW AREA + ALUMINUM AREA)) * 100

AFL CABLE DESCRIPTION

* NUMBER OF KEEPERS DOES NOT INCLUDE THE END BUSHED KEEPER.

CABLE DIAMETER RANGE

CABLE DIAMETER RANGE

CABLE DIAMETER RANGE

2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12

Bolted Dead End for OPGW

5/8" BREAK-AWAY BOLT (M14-METRIC)

OPGW Dead End

Used for Alumacore, Range code in Decimal

"G" for Cable Guide,

NOTES: 1. For installation instructions, see pg 128.

CABLE DIAMETER RANGE

CABLE DIAMETER RANGE

CABLE DIAMETER RANGE

2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12

Wedge Dead End for

OPGW Wedge Dead End

Removal Tool for OPGW Wedge Dead End

Removal Tool inserted into

OPGW DIAMETER RANGE

2010, AFL, all rights reserved. PP-3-00045, Revision 5, 7.31.12

Wedge Dead End for

PIN MUST BE REMOVED

Dead End Link Plate

Material: Galvanized Steel; Ultimate Strength: 40,000 lbs. (18,140 kg)

2010, AFL, all rights reserved. PP-3-00045, Revision 5, 7.31.12

Formed Wire Dead End for OPGW Cable

Color code (green)

Current transfer tab

Line or elevation angles greater than 30

2002, AFL, all rights reserved. PP-3-00020, Revision 3, 7.23.12

Comealong for Optical Ground

Highly engineered product

Extruded aluminum body for greater strength and tolerance control

Bails are magnafluxed for quality assurance

For installation instructions, see page 139.

Approved for use on AFL cable only

Approved for use without testing on cables designed to meet

Refer to charts on next page for part numbers.

Cable Diameter Range

Ordering Example: For OCA Series Comealong with a .500"

continued on next page

2008, AFL, all rights reserved. PP-3-00009, Revision 5, 7.3.14

Comealong for Optical Ground WireOCA Series (cont.)

CABLE DIAMETER RANGE (INCHES)

CABLE DIAMETER RANGE (INCHES)

2008, AFL, all rights reserved. PP-3-00009, Revision 5, 7.3.14

Double Layer Formed Wire Suspension for OPGW

Single suspension for line or elevation angle changes up to 30