Professional Documents
Culture Documents
Construction started
1962
1965
1966
1966
1973
1984
1995-96
1500 Cr turnover
1997-98
2201 Cr turnover
2003-04
3536 Cr turnover
2005-06 (786Million US $)
4575 Cr turnover
5554 Cr turnover
7413 Cr turnover
10009 Cr turnover
12399 Cr turnover
2010-11 (2755Million US $)
Unit
Size
No
EEA-Egypt
Al-Arish TPS
12 T/h
ECT-Libya
45 T/h
PT IBR-Indonesia
Bharat Rayon
75 / 80 T/h
PT IBR
120 T/h
PT. ADARO
Indoesia
126 T/h
KONIAMBO-Nickel SAS
405 T/h
NEB-Malaysia
30 MW
EEA-Egypt
Al-Arish TPS
30 MW
NEB-Malaysia
60 MW
NEB-Malaysia
120 MW
NEB-Malaysia
Prai TPS
120 MW
NEB-Malaysia
Pasirgudang TPS
120 MW
ECT-Libya
120 MW
NEC-Sudan
Kosti TPS
125 MW
Senegal / Africa
125 MW
PEEGT
Tishreen,Syria
200 MW
3/3
Total 36
SHO/RHO
Temperature
(Deg.C)
60 / 70 MW
96
540
1965
110 / 120 MW
139
540/540
1966
200 / 210 MW
137 / 156
540/540
1972
250 MW
156
540/540
1991
500 MW
179
179
540/540
540/568
1979
1985
600 MW
179
540/540
540/568
2008
660 MW
256
568/596
2008
700 MW
256
568/596
2010
800 MW
256
568/596
2008
Unit Size
Year of
Introduction
1970s
USA;
Unit
capacities
1980s
Pressure ratings increased to achieve higher plant efficiency;
Unitcapacity increased to 500 MW; Controlled circulation introduced
for very high pressures
Firing system design for Low NOx emission
Deteriorating coal properties led to increased tube erosion and
performance deviations; units redesigned for inferior coals. Tower type
boilers introduced for highly erosive coals
based
Soot
Blowing
Optimisation
developed.
Designs for firing Washed Coals developed.
System
816.4
796.486
537.0
HPT
255.0
246.0
796.486
BOILER
IPT
39.56
736.6
35.62
844.4
717.87
345.1
717.87
537.0
LPT
0.1033
573.1
552.286
(0.9227)
D
HPH
LPH
HPH
LPH
LPH
LPH
CP
FP
ata
kCal/kg
t/h
deg. c (x)
Rankine cycle
The Carnot Cycle is theoretically most efficient, but it is having practical difficulties.
For steam power plant, practical thermal cycle was suggested by Rankine, called Ideal cycle or
Rankine cycle.
T
4
T1
p1
3
T2
p2 2
Fuels Handled
Coal / Oil / Natural Gas in any combination
Lignite
Blast Furnace Gas / Coke Oven Gas / Corex Gas
Carbon Monoxide / Tail gas
Asphalt
Black Liquor
Bagasse
Rice Husk
Washery Rejects
Wheat / Rice straw
(35 50%)
HIGHLY ABRASIVE
(55 65%)
MEDIUM MOISTURE
(10 15%)
(18 24%)
(3000 3500)
LOW SULPHUR
(0.2 0.5%)
Salient Details of
Select Steam
Generators
http://www.bhel.com/
September 5, 2012
Andhra pradesh
Electric Company,
India
Parameters at SHO/RHO
Steam flow
Pressure
Temperature
http://www.bhel.com/
t/h
700/580
Kg/Sq.cm(g) 137/24.5
Deg.C
540/540
Fuel
Coal
Date of commissioning
November 1979
Salient features
September 5, 2012
Parameters at
SHO/RHO
Steam flow
Pressure
Temperature
t/h
389.9/329.4
Kg/Sq.cm(g) 130.9/31.55
Fuel
Deg.C
Oil / gas
540/540
Date of commg.
January 1982
Salient features
Box Type
Natural Circulation
Balanced Draft
Tilting Tangential Firing
http://www.bhel.com/
September 5, 2012
375 / 325
Kg/Sq.cm(g) 132 / 25
Deg.C
540/ 540
Oil / Gas
Date of
Commissioning
March 1980
Salient features
Box Type
Natural Circulation
Pressurised Furnace
Tilting Tangential Firing
http://www.bhel.com/
September 5, 2012
National Electricity
Corporation, Sudan
t/h
Kg/Sq.cm(g)
Deg.C
Crude Oil
415 / 329
131 / 31
540 / 540
Under Engineering
Box Type
Natural Circulation
Pressurised Furnace
Tilting Tangential Firing
CONTROLLED CIRCULATION
STEAM GENERATORS
Parameters at
SHO/RHO
Steam flow
Pressure
Temp.
Fuel
t/h
1672/1423
Date of
commg.
January 1984
Salient
features
Two Pass
Controlled Circulation
Balanced Draft
Tilting Tangential Firing
http://www.bhel.com/
September 5, 2012
t/h
1614 / 1490
541 / 568
Temperature
FUEL
DATE OF
COMMISSIONING
March 1990
SALIENT
FEATURES
Two Pass
Controlled Circulation With
Rifle Water Wall Tubes
Balanced Draft
Tilting Tangential Firing
http://www.bhel.com/
September 5, 2012
t/h
1700 / 1455
Pressure
Kg/Cm2(g)
178 / 37.4
Temperature
540 / 540
Fuel
Oil / Gas
Salient Features
Close coupled
Controlled Circulation With
Rifle Water Wall Tubes
Pressurised Furnace
Tilting Tangential Firing
http://www.bhel.com/
September 5, 2012
SELECTION OF AUXILIARIES
AIRHEATERS
FANS
MILLS
ELECTROSTATIC PRECIPITATOR
TEMPERTURE
HGI / HHV
FAN PERFORMANCE
LOADING OF FANS
POWER CONSUMPTION
DRUM
R4
S1
S2
R3
S3
S4
S5
S5
S6
S8
S7
S9
S11
S17
R2
S7
S11
R1
S9
S18
S18
DESH
S6
S19
S12
S20
S20
S13
S14
S15
S14
S15
RH SYSTEM
S10
S16
S21
LOW TEMP SH
S22
S23
E7
S24
E7
E6
S25
S17
E5
E5
S26
E4
S27
S28
E4
PLATEN SH
S29
E3
S30
E2
E1
S31
S32
E3
FINAL SH
S33
SH SYSTEM
ECO SYSTEM
Project
BARH II 2 x 660 MW
Contract No.
Zero Date
31.03.2008
2120/1708.2 t/h.
255/54.65 kg/cm2 (g)
568 / 596 oC
Coal
Major Auxiliaries
Mill
Airheater
FD Fan
PA Fan
ID Fan
Dust Collector
Not in SG Package
Base
0.5%
1.3%
1.6%
2.1%
3.0%
3.6%
5.0%
500 MW
(Typical)
660 MW
(Typical)
800 MW
(Typical)
Cycle parameters
bar/ 0C/ 0C
170/538/538
246/538/565
246/565/598
Base
2.1
3.6
tons
Base
56000
96000
Base
61600
105600
Approximate Savings in
annual coal
consumption
Approximate Reduction
in annual CO2
emissions
tons
Year of Introduction
60/70MW
1965
110/120MW
1966
200/210MW
1972
250MW
1991
500MW
1979
660MW
2004
800 MW
2006
Types of Circulation
3
Critical Point
T
SC Steam generator
Boiler Steam Pressure
above the critical point
221 bar
Pressure range
Sub critical
Super critical
CRITICAL CONDITION
Definition
CRITICAL is a thermodynamic expression describing the
state of a substance beyond which there is no clear
distinction between the liquid and gaseous phase.
The critical pressure & temperature for water are
Pressure
Temperature = 374.2 C
T S DIAGRAM
Temperature ( 0 C )
OUTPUT INCREASE
240c
F
A
-273
Entropy KJ / Kg K
Basic Rankine Cycle
568C
TEMP
540C
600
SUPER CRITICAL
BOILER CYCLE WITH
SH, RH & Regeneration
500
400
300
200
100
0
ENTROPY
The Concept
The mass flow rate thru all heat transfer circuits from
Eco. inlet to SH outlet is kept same except at low loads
wherein recirculation is resorted to protect the water wall
system
Circulation Systems
STEAM TO TURBINE
STEAM TO TURBINE
SH
SH
DRUM
ECO.
EVAPORATOR
EVAPORATOR
SEPERATING
VESSEL
ASSISTED
CIRCULATION TYPE
Drum Type
FEED
FEED
ECO.
Once-through
CIRCULATION PUMP
(LOW LOAD &
START-UP)
Thank You