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Applicable code :
AWS D1.1-2010
ELECTRICAL CHARACTERISTICS
Transfer Mode (GMAW):
JOINTS
Joint design:
Single V joint
Backing:
Yes
No
Backing Material (Type)
Base metal
Other
Root gap :
Root Face :
GrooveAngle :
600
Back gouging :
Yes
No
Gouging method :
N/A
BASE METALS
Material Specification :
ASTM 515
Type or grade:
60
Thickness:
Groove:
8mm
Fillet :
N/A
Pipe Diameter:
plate
Ceq of base metal:
N/A
Globular
Pulsed
DCEN
Size :
Type:
N/A
N/A
SHIELDING
Flux :
None
Electrode-Flux(class):
None
Gas (FCAW) : CO2
Percent Composition:
99.8%
(Mixture)
Flow rate:
15 l/min.
TECHNIQUE
String or Weave Bead
Orifice or Gas Cup Size
Interpass Cleaning
(Brushing, Grinding, etc.)
AWS A5.1
E71T-1C
1.2mm
??
none
none
none
none
Hyundai Welding Co. (KOREA)
Weave
19mm
Brushing & grinding
POSITION
Position of Groove
Position of Fillet
Welding Progression:
Other
Short -Circuiting
Spray
Current :
AC
DCEP
Other :
N/A
Tungsten electrode (GTAW):
FILLER METALS
SFA No.
AWS Class
Elect/Filler Dia.:
Electrode/Filler trade name:
Electrode-Flux (class):
Flux -trade name
Non-Consumable Elect.
Non-Consumable Elect. Dia.
Manufacturer:
N/A
N/A
N/A
Arc Gouging
N/A
Multiple
Multiple
2G
N/A
N/A
N/A
PREHEAT
Preheat Temperature
280C (ambient)
Interpass Temperature
Min. (280C),
Max. (1050C)
WELDING PARAMETERS (Table #1)
Weld Layer.Pass
Process
Elect/Filler
AWS Class
Dia (mm)
Root
Fill
Cap
Cap
Cap
1
2
3.1
3.2
3.3
FCAW
FCAW
FCAW
FCAW
FCAW
E71T-1C
E71T-1C
E71T-1C
E71T-1C
E71T-1C
1.2
1.2
1.2
1.2
1.2
Cap
Cap
1.1
1.2
FCAW
FCAW
E71T-1C
E71T-1C
1.2
1.2
Prepared by :
Current
Polarity
Voltage (V)
Amp.
DCEP
140
DCEP
170
DCEP
180
DCEP
180
DCEP
180
Back Gouging
DCEP
180
DCEP
180
T.Speed
H. Input
(mm/min.) (Kj/mm)
22
400.0
25
25
25
25
436.4
24
25
369.2
452.8
558.1
545.5
533.3
Interpass
Temp.
(0C)
Width
(mm)
28
42
28
28
28
28
28
Reviewed by :
Approved by:
Name:
Name:
Name:
Signature:
Signature:
Signature:
Date:
Date:
Date:
Depth
(mm)
Page : 2 of 2
Applicable code :
AWS D1.1 - 2010
Character of
Failure and
Location
Specimen No.
Width
(mm)
Thickness
(mm)
Area
(mm2)
Ultimate Total
Load(kN)
TS1
20.00
7.99
159.80
74.9
469
Base metal
TS2
20.00
8.02
160.40
77.1
481
Base metal
Type of bend
Root bend
Result
Pass
RB2
Root bend
Pass
FB1
FB2
Face bend
Face bend
Pass
Pass
Remark
VISUAL INSPECTION
RADIOGRAPHIC-ULTRASONIC EXAMINATION
Appearance:
Undercut:
Acceptance
Acceptance
RT report No.:
UT report No.:
Piping porosity:
Convexity:
None
Acceptance
Test date:
18-Dec-14
Witnessed by:
Other test:
Macroetch
1.
N/A
Macroetch
1. N/A
2.
3.
2.
3.
MACROETCH TEST
Test report No.:
N/A
Result.: N/A
HARDNESS TEST
Test report No.:
N/A
Acceptance criteria (Vicker)
Result
Weld metal
HAZ
Base metal
N/A
N/A
N/A
N/A
N/A
N/A
Welder Name:
Tests conducted by:
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Test location
N/A
N/A
N/A
Result: Acceptance
Result:
N/A
Test Location
IMPACT TEST
Test report No.:
GTC/POS/PQR/RT-005
N/A
Temp. (0C)
N/A
N/A
N/A
Clock No.:
Laborary
Test value
average (J)
N/A
N/A
N/A
Stamp No.:
Test number :
Per:
Test result
N/A
W-POS-210
PQ-FC-2G-08
Luu Tri Phu
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance
with the requirements of clause 4 of AWS D1.1/D1.1M, (
2010
) Structural Welding Code-Steel.
year
Signed:
By:
Title:
Date: