Professional Documents
Culture Documents
MANUAL
INVERTER
IMB.e
Index of sections
Code
JUD409535
JUD408863
JUD408864
JUD408865
JUD408866
JUD411347
JUD411291
JUD411547
JUD411292
JUD411293
JUD411480
JUD410372
JUD411351
Rev.
Descrizione
Description
I
L
M
N
Revision
Revision
Revision
Revision
JSE414786
JSE415541
JSE416061
JSE416117
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
11.10.11
17.05.12
27.08.12
24.09.12
P. Conti
P. Conti
P. Conti
L. Fognani
E. Simoni
E. Simoni
E. Simoni
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
Codice / Code
JUD411294
INVERTER
SERIES IMB_E
GENERAL
TECHNICAL DATA
4 TECHNICAL CHARACTERISTICS.5
2.1.2.2
7 PARALLEL REDUNDANT
OPERATION ...................................6
9 MECHANICAL LAYOUT.................7
10 DATASHEETS ................................8
Index of pictures
Picture 1 Inverter ......................................................2
Picture 2 Diagram of the power ................................2
Picture 3 Operation with non-linear load...................2
Picture 4 Thermal image characteristic ....................3
Picture 5 Overload with bypass available .................3
Picture 6 Overload with bypass not available ...........3
Picture 7 Short circuit characteristic (By-pass not
available) .....................................................................3
Picture 8 IGBT bridge protection ..............................4
Picture 9 Static switch and Manual by-pass .............4
Picture 10 Normal Operation ....................................4
Rev.
C
D
E
F
Descrizione
Description
Revision JSE412816
Revision JSE413046
Revision JSE413994
Revision JSE414630
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
19/01/10
25/03/10
16/03/11
26/09/11
P. Conti
P. Conti
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
15
Codice / Code
JUD409535
INTRODUCTION
GENERAL DESCRIPTION
2.1
INVERTER
Picture 1 Inverter
JUD409535
2.1.2.1
JUD409535
3 of 15
MANUAL BY-PASS
2.2
STATIC SWITCH
Static
switch
is
based
on
power
semiconductor (thyristors), rated to work
continuously at 150% of nominal output power.
The thyristor connected to the main power is
protected by a fast-acting fuse.
OPERATING MODES
3.1
NORMAL OPERATION
3.2
Overload capability:
150% continuously
200% for 1 minute
2000% for 1 cycle
BATTERY OPERATION
JUD409535
BYPASS OPERATION
TECHNICAL CHARACTERISTICS
5
Picture 12 Bypass operation (manual change-over)
Code
Description
3.4
S1
S3
S4
S5
S6
S8
DC input voltage OK
Inverter OK
Inverter feeds load
Inverter synchronized
Bypass OK
Inverter ON
MANUAL BYPASS
JUD409535
Description
A4
A5
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
SBCB Open
ELCB Open (Option)
Output overvoltage
Output undervoltage
ARC #1
Signalling
Color
10
Inverter OK
GREEN
11
GREEN
12
Inverter synchronized
GREEN
GREEN
RELAY
MEANING
13
Bypass Ok
RL1
RL2
RL3
RL4
RL5
RL6
Inverter OK
Inverter synchronized
Inverter feeds load
Bypass OK
Low DC voltage (pre-alarm)
Common alarm
14
ORANGE
15
Overload
ORANGE
16
Fans Failure
ORANGE
17
RED
18
High Temp
RED
19
Retransfer block
RED
ARC #2
RELAY
MEANING
RL1
RL2
RL3
RL4
RL5
RL6
ARC #3
LED
RELAY
MEANING
RL1
RL2
RL3
RL4
FRONT PANEL
6 of 15
PARALLEL REDUNDANT
OPERATION
JUD409535
MECHANICAL LAYOUT
DESIGN STANDARDS
Quality / Environment
Inverter basic standard
EMC standard
:
:
:
Performances
Power transformers
Low voltage switchgear
:
:
:
Cables
Safety
Protection degree
Mechanical
:
:
Semiconductors
Protection devices
Contactors
Lamps
:
:
:
:
ISO 9001:2000
EN 62040
EN 61000-6-2
EN 61000-6-4
EN 62040-3
IEC 60076
IEC 60439
CEI 60947-2
CEI 20-38
CEI 20-22
CEI 20-14
EN 50178
EN 62040-1-2
IEC 60529
EN 60439-1
EN 62040-1
EN 60146
EN 60127
EN 60947-4
EN 60945-5
JUD409535
Version 2 : IP31
7 of 15
10
DATASHEETS
10
15
20
30
40
50
ELECTRICAL DATA
90 160
10
15
20
30
40
50
12
16
24
32
40
- p.f. 1
- p.f. 0,8
69
86
104
130
139
173
208
260
278
347
347
434
- Linear load
- Not linear load (75% Pn, CF=3:1)
Overload capability
(p.f. 0,8)
Inverter
Static bypass
0 - 50%
20% - 100%
25%
50%
75%
100%
80
83
85
88
81
83
86
88
82
84
87
89
82
84
87
89
83
86
88
90
83
86
88
90
1,09
1,64
1,98
2,97
3,56
4,44
8 of 15
0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes
With electric security and without interruption
(Make Before Break type)
JUD409535
10
15
20
30
40
50
ENVIRONMENTAL DATA
Acoustic noise level
(according EN 50091) - dB
EMI
Operating Temperature (C)
Storage Temperature (C)
Relative Humidity (non condens.)
Ventilation
Altitude (mt. above see level)
< 65
< 68
< 70
MECHANICAL DATA
Protection degree (IEC60529)
IP 20 (other on request)
Transport
Transport mechanical stress
Installation
Accessibility
600
800
1000
800
800
800
2100
2100
2100
320
360
400
440
500
550
610
Bottom Side (Top Side on Request)
Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request)
According to EN 62040-1 Restricted
30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Front (rear for fans access)
JUD409535
9 of 15
10
15
20
30
40
50
ELECTRICAL DATA
90 160
10
15
20
30
40
50
12
16
24
32
40
- p.f. 1
- p.f. 0,8
34
43
52
65
69
86
104
130
139
173
173
217
- Linear load
- Not linear load (75% Pn, CF=3:1)
Overload capability
(p.f. 0,8)
Inverter
Static bypass
0 - 50%
20% - 100%
25%
50%
75%
100%
80
83
85
88
81
83
86
88
82
84
87
89
82
84
87
89
83
86
88
90
83
86
88
90
1,09
1,64
1,98
2,97
3,56
4,44
10 of 15
0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes
With electric security and without interruption
(Make Before Break type)
JUD409535
10
15
20
30
40
50
ENVIRONMENTAL DATA
Acoustic noise level
(according EN 50091) - dB
EMI
Operating Temperature (C)
Storage Temperature (C)
Relative Humidity (non condens.)
Ventilation
Altitude (mt. above see level)
< 65
< 68
< 70
MECHANICAL DATA
Protection degree (IEC60529)
IP 20 (other on request)
Transport
Transport mechanical stress
Installation
Accessibility
600
800
1000
800
800
800
2100
2100
2100
320
360
400
440
500
550
610
Bottom Side (Top Side on Request)
Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request)
According to EN 62040-1 Restricted
30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Front (rear for fans access)
JUD409535
11 of 15
10
15
20
30
40
50
60
80
100
ELECTRICAL DATA
180 300
10
15
20
30
40
50
60
80
100
12
16
24
32
40
48
64
80
556
695
695
869
- p.f. 1
- p.f. 0,8
69
86
104
130
139
173
208
260
278
347
347
434
417
521
- Linear load
- Not linear load (75% Pn, CF=3:1)
Overload capability
(p.f. 0,8)
Inverter
Static bypass
0 - 50%
20% - 100%
25%
50%
75%
100%
82
85
87
90
84
86
89
92
84
86
89
92
85
87
90
92
86
88
90
93
86
88
90
93
86
89
91
93
87
89
92
94
87
89
92
94
0,44
0,89
1,04
1,39
2,09
2,41
3,01
3,61
4,09
5,11
12 of 15
0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes
With electric security and without interruption
(Make Before Break type)
JUD409535
10
15
20
30
40
50
60
80
100
ENVIRONMENTAL DATA
Acoustic noise level
(according EN 50091) - dB
EMI
Operating Temperature (C)
Storage Temperature (C)
Relative Humidity (non condens.)
Ventilation
Altitude (mt. above see level)
< 65
< 68
< 70
MECHANICAL DATA
Protection degree (IEC60529)
IP 20 (other on request)
Transport
Transport mechanical stress
Installation
Accessibility
600
800
1000
1400
800
800
800
800
2100
2100
2100
2100
320 360 400 440 470 500 550 600 730 830
Bottom Side (Top Side on Request)
Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request)
According to EN 62040-1 Restricted
30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Front (rear for fans access)
JUD409535
13 of 15
10
15
20
30
40
50
60
80
100
ELECTRICAL DATA
180 300
10
15
20
30
40
50
60
80
100
12
16
24
32
40
48
64
80
278
347
347
434
- p.f. 1
- p.f. 0,8
34
43
52
65
69
86
104
130
139
173
173
217
208
260
- Linear load
- Not linear load (75% Pn, CF=3:1)
Overload capability
(p.f. 0,8)
Inverter
Static bypass
0 - 50%
20% - 100%
25%
50%
75%
100%
82
85
87
90
84
86
89
92
84
86
89
92
85
87
90
92
86
88
90
93
86
88
90
93
86
89
91
93
87
89
92
94
87
89
92
94
0,44
0,89
1,04
1,39
2,09
2,41
3,01
3,61
4,09
5,11
14 of 15
0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes
With electric security and without interruption
(Make Before Break type)
JUD409535
10
15
20
30
40
50
60
80
100
ENVIRONMENTAL DATA
Acoustic noise level
(according EN 50091) - dB
EMI
Operating Temperature (C)
Storage Temperature (C)
Relative Humidity (non condens.)
Ventilation
Altitude (mt. above see level)
< 65
< 68
< 70
MECHANICAL DATA
Protection degree (IEC60529)
IP 20 (other on request)
Transport
Transport mechanical stress
Installation
Accessibility
600
800
1000
800
800
800
2100
2100
2100
320 360 400 440 470 500 550 600 700 800
Bottom Side (Top Side on Request)
Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request)
According to EN 62040-1 Restricted
30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Front (rear for fans access)
JUD409535
15 of 15
OPERATING AND
MAINTENANCE MANUAL
IMB.e - INVERTER
Index of sections
Code
JUD408864
2 FRONT PANEL
JUD408865
JUD408866
WARNING
This is a product for restricted sales distribution to informed partners. Installation
restrictions or additional measures may be needed to prevent disturbances.
Rev.
/
C
D
E
Descrizione
Description
First Issue
Revision JSE412820
Revision JSE413994
Revision JSE414630
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
10.05.06
20.01.10
16.03.11
26.09.11
P. Conti
P. Conti
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
Codice / Code
JUD408863
Index
CONVENTIONS USED ............................................................................... 3
1.
INTRODUCTION.................................................................................. 4
1.1
1.1.1
1.1.2
1.1.3
Installation ................................................................................................6
1.1.4
1.1.5
Operation ..................................................................................................7
1.1.6
Storage......................................................................................................7
1.2
2.
1.2.2
TYPOLOGY ......................................................................................................9
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
Front panel..............................................................................................10
/
A
OPERATING STATUS....................................................................................11
2.4.1
2.4.2
2.4.3
INSTALLATION................................................................................. 12
3.1
Rev.
ENVIRONMENTAL PROTECTION...................................................................8
1.2.1
2.4
3.
Descrizione
Description
First Issue
Revision JSE412820
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
Lingua
Language
Pagina
Page
di Pag.
of Pag.
28.08.06
20.01.10
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
13
Codice / Code
JUD408864
POSITIONING ON SITE................................................................................. 12
3.3
Index of pictures
Pict. 1 Block diagram ................................................................................................................................. 9
Pict. 2 Normal Operation ......................................................................................................................... 11
Pict. 3 Load on Bypass............................................................................................................................ 11
Pict. 4 Manual Bypass ............................................................................................................................. 11
2 of 13
JUD408864
CONVENTIONS USED
This manual contains basic information regarding the safety, the correct installation
and the operation of Inverter IMB.E.
The following symbols have been used to indicate potential dangers and to highlight
useful information, so as to minimize the risks to persons and property:
WARNING: Indicates characteristics and basic instructions for the safety
of persons and of the device.
JUD408864
3 of 13
1.
INTRODUCTION
4 of 13
JUD408864
JUD408864
5 of 13
1.1.3 Installation
The product must be placed on a base suitable to carry its weight and to ensure its
vertical position.
Never install the equipment near liquids or in an excessively damp environment.
Never let a liquid or foreign body penetrate inside the device.
Never block the ventilation grates.
Never expose the device to direct sunlight or place it near a source of heat.
The INVERTER IMB.E is designed for normal climatic and environmental operating
conditions as defined in the technical specification: altitude, ambient operating
temperature, relative humidity and ambient transport and storage conditions.
Unusual operating conditions, such as the following, may justify special design or
protection measures:
bad ventilation.
6 of 13
JUD408864
1.1.5 Operation
The systems to which the inverters belong must comply with all the current safety
standards (technical equipment and accident-prevention regulations).
The settings can only be changed using the original interface software.
The IMB.E (Standard Single Phase Inverter) is connected between the user's
equipment (the load) and two different input:
1.1.6 Storage
If the product is stored prior to installation, it should remain stored in its original
package, in vertical position (as indicated on the packaging), covered with a packaging
to protect it from dust, in a dry place with a temperature ranging from -10C to +45C.
JUD408864
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JUD408864
2.
GENERAL DESCRIPTION
The inverter IMB.E uses IGBT technology with a frequency commutation of approx. 8
KHz. The components used assure high reliability, very high efficiency and easy
maintenance.
2.1 TYPOLOGY
The IMB.E (Standard Single Phase Inverter) is connected between the user's
equipment (the load) and two different input:
The inverter supplies clean continuous power and guarantees the voltage and
frequency will be stabilised at the nominal value, independently from the mains status.
Thanks to the conversion DC/AC, it makes the load completely immune from microinterruptions due to excessive mains variation, and prevents damage to the critical load
(Computer - Instrumentation - Scientific equipment etc.).
The line connected to the IMB.E is energized even during mains
failure. Therefore in compliance with the prescriptions of EN 50091-1,
the installer will have to identify the line or the plugs supplied by the
IMB.E making the User aware of this fact.
Inverter.
Static switch.
Manual bypass.
Manual precharging system.
Front panel.
RS232 and RS485 port.
ARC card.
EPO Terminals.
JUD408864
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10 of 13
JUD408864
JUD408864
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3.
INSTALLATION
x = 50 mm.
y = 500 mm.
d = 1000 mm.
12 of 13
JUD408864
JUD408864
13 of 13
Index
1.
INTRODUCTION.................................................................................. 3
2.
DESCRIPTION..................................................................................... 4
2.2
3.
3.2
3.3
3.3.1
Output .......................................................................................................9
3.3.2
Bypass ......................................................................................................9
3.3.3
Inverter ....................................................................................................10
3.3.4
DC............................................................................................................10
3.4
/
B
C
D
3.4.1
3.4.2
History.....................................................................................................12
3.4.3
3.5
Rev.
3.5.1
Reset .......................................................................................................15
3.5.2
Settings ...................................................................................................15
3.5.3
3.5.4
Descrizione
Description
First Issue
Revision JSE412820
Revision JSE413994
Revision JSE414630
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
28.08.06
20.01.10
16.03.11
26.09.11
P. Conti
P. Conti
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
15
Codice / Code
JUD408865
Index of pictures
Picture 1 - Front panel .................................................................................................................................. 3
2 of 15
JUD408865
1.
INTRODUCTION
The front panel of the inverter, consisting of a double row alphanumeric display plus
5 function keys, allows the complete monitoring of the inverter.
The mimic flow helps to understand the operating status of the inverter.
2
7
ALARM/STATUS 1
10
ALARM/STATUS 2
11
ALARM/STATUS 3
12
ALARM/STATUS 4
13
ALARM/STATUS 5
14
ALARM/STATUS 6
15
ALARM/STATUS 7
16
ALARM/STATUS 8
17
ALARM/STATUS 9
18
ALARM/STATUS 10
4
6
5
EPO
ENT
UP
DOWN
ENTER
R
BUZ. OFF
RESET
LED
TEST
JUD408865
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2.
DESCRIPTION
MIMIC DESCRIPTION
Picture1 shows the mimic present on the display. Also the led's and blocks that
comprise the IMB.E are clearly identified.
LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
LED 7
LED 8
The meanings of Leds from 9 to 18 are depending from applications and are written
beside the leds.
4 of 15
JUD408865
THERMAL IMAGE
A5
DC LINE FAULT
A14 OVERLOAD
Possible causes: 1)
2)
3)
4)
5 of 15
= ELCB open.
JUD408865
3.
The main screen appears on the LCD panel when the inverter is in normal operation
(with no alarm present); it shows the device name and the values of the nominal power
and output voltages.
The navigation is accessed by pressing one button and it allows to access all the
panel functions.
After 5 during which no key is pressed and if there isnt any alarm on the system and
the battery is not in discharging mode, the default screen is shown again automatically.
3.2 MAIN MENU
The screen of the main menu appears as follows:
<NAME> xxx KVA
MEASURES
JUD408865
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BYPASS measures. It is
accessed pressing the key
(see 3.3.2). Pressing the keys
or
the other sub-menus are
scrolled down.
INVERTER measures. It is
accessed pressing the key
(see 3.3.3). Pressing the keys
or
the other sub-menus are
scrolled down.
DC measures. It is accessed
(see 3.3.4).
pressing the key
Pressing the keys
or
the
other sub-menus are scrolled
down.
JUD408865
3.3.1 Output
<NAME> xxx KVA
OUT VOLT:XXX Volt
3.3.2 Bypass
<NAME> xxx KVA
BYP VOLT:XXX Volt
JUD408865
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3.3.4 DC
10 of 15
DC OUT VOLT:
XXX Vdc
JUD408865
INV STATUS
Last alarm/status
INV STATUS
EXIT
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3.4.2 History
RETURN TO EXIT HIST
1st alarm/status
The first alarm shown on the history is the most recent one in order of time; a new
alarm makes all the other alarms automatically shift one position, clearing the oldest
event.
For each event the alarm code and the date and time are shown. An asterisk next to
the code indicates that the alarm has cleared and disappeared on the date and time
indicated. The following example shows two possible screens.
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JUD408865
List of status
A4
A5
A13
A14
THERMAL IMAGE
DC LINE FAULT
INVERTER OUT TOL
OVERLOAD
S1
S3
S4
S5
DC OK
INVERTER OK
INVER FEED LOAD
INVERTER SYNCRON
A15
A16
A17
BYP FAULT
BYP FEED LOAD
RETRANSFER BLOCK
S6
S8
BYPASS OK
INVERTER ON
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
SBCB OPEN
ELCB OPEN (Option)
OUTPUT OVERVOLTAGE
OUTPUT UNDERVOLTAGE
The statuses are always displayed in ascending order when the ALARMS menu is
entered. The alarms are shown when they are present and must be silenced with the
buzzer. The alarms remain displayed while they are present and they are automatically
stored in the event log with date and time.
JUD408865
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Actions can be carried out from this menu that require qualified
personnel. As a consequence, a password must be entered to access
this menu. A confirmation is required for each operation performed.
PASSWORD
000
SPECIAL MENU
RESET
SPECIAL MENU
SETTINGS
SETTINGS. It is accessed
pressing the key
(see 3.5.2).
Pressing the keys
or
the
other sub-menus are scrolled
down.
SPECIAL MENU
INV TEST
SPECIAL MENU
RESET HISTORY
SPECIAL MENU
EXIT
14 of 15
JUD408865
3.5.1 Reset
This menu allows to perform a general reset of the device.
PRESS RESET
TO RESET INV
3.5.2 Settings
This menu allows to update time settings for the history of alarms.
CLOCK SETTINGS
25-12-01
18:48
the alarms
JUD408865
15 of 15
Index
1.
INTRODUCTION.................................................................................. 2
2.
2.2
3.
SHUT-DOWN PROCEDURE............................................................... 5
4.
5.
Rev.
/
A
B
Descrizione
Description
First Issue
Revision JSE412820
Revision JSE413994
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
28.08.06
20.01.10
16.03.11
P. Conti
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
Codice / Code
JUD408866
1.
INTRODUCTION
Before carrying out any manoeuvre on the equipment, make sure you have
completely read and understood the instructions described in the following chapters.
The incorrect execution of manoeuvres may cause damage to
persons and property. Be very careful.
2 of 7
JUD408866
2.
START-UP PROCDURE
Before switching on the Inverter, make sure that the emergency
power off EPO push-button, placed (if present) near the front panel, is
in the release position; if not, press it and proceed with the start-up
procedure. The emergency remote power off contact made the terminals
XEAC1 XEAC2 shorted.
LCD DISPLAYING
BLANK
START UP
WAIT PLEASE
START UP
WAIT PLEASE
3a1
INVERTER START UP
SWITCH ON INV. SELEC.
INVERTER START UP
WAIT PLEASE
5
6
BYPASS START UP
CLOSE QIRA
BYPASS START UP
CLOSE SBCB (BYPASS)
BYPASS START UP
WAIT PLEASE
START UP END
CLOSE OCB (OUTPUT)
START UP END
WAIT PLEASE
End
MENU DEFAULT
ACTION
INVERTER OPERATION
Point 3a will be automatically skipped if the manual On/off inverter option is not required.
JUD408866
3 of 7
4 of 7
JUD408866
3.
SHUT-DOWN PROCEDURE
No.
ACTION
LCD DISPLAYNG
Open OCB
INVERTER STATUS
A19 OCB OPEN
Open SBCB
INVERTER STATUS
A15 BYPASS FAULT
2a2
Open On/Off
Inverter
Switch
INVERTER STATUS
A13 INVERTER OUT TOL
Open ICB
4.
INVERTER OPERATION
BLANK
No.
ACTION
DISPLAY LCD
Move the
NORMALBYPASS switch on
BYPASS
INVERTER STATUS
A16 BYPLOAD
1a2
Open On/Off
Inverter Switch
INVERTER STATUS
A13 INVERTER OUT TOL
Open ICB
BLANK
The load is transferred to the bypass static switch. LED #4 off, LED
#5 lit orange.
The inverter are switched off
Close MBCB
BLANK
Open SBCB
BLANK
BLANK
INVERTER OPERATION
Open OCB
Points 1a and 2a will be automatically skipped if the manual On/off inverter option is not required
JUD408866
5 of 7
5.
DISPLAY LCD
BLANK
START UP
WAIT PLEASE
3
4
BYPASS START UP
CLOSE QIRA
BYPASS START UP
CLOSE SBCB (BYPASS)
ACTION
Close S1 until
The control logic is supplied and the DC
the display is
voltage increases
supplied
The DC voltage reach the nominal value.
Some preliminary checks and the test of the
Keep close S1 LEDs are performed during this phase.
and close ICB
LEDs #1 and #3 are lit green. LED #7 is lit
orange.
Close QIRA
Close SBCB
BYPASS START UP
WAIT PLEASE
Close OCB
Open MBCB
7a3
INVERTER START UP
SWITCH ON INV. SELEC.
INVERTER START UP
WAIT PLEASE
INVERTER OPERATION
The microprocessor checks that all the bypass parameters (voltage, phase sequence,
frequency) are within the tolerance limits.
LED #2 is lit green. The by-pass static
switch is closed, LED #5 is lit orange.
The load is supplied by the by-pass static
switch. The breaker MBCB is still closed.
LED #6 is lit green.
The load is now supplied by the by-pass
static switch only and the inverter can be
started-up. LED #7 off.
Move On/Off
The inverter IGBT bridge is enabled to
Inverter
modulate
Selector
The inverter IGBT bridge starts to modulate
and the inverter output voltage reaches the
nominal value. The microprocessor checks
the synchronisation with the by-pass line.
Move the
NORMALThe load is transferred to the inverter static
BYPASS
switch. LED #4 is lit green. LED #5 off.
switch on
NORMAL
Point 6a will be automatically skipped if the manual On/off inverter option is not required.
6 of 7
JUD408866
10
START UP END
WAIT PLEASE
End
MENU DEFAULT
JUD408866
7 of 7
Index
1. INTRODUCTION.................................................................................. 3
2. VISUAL CHECK .................................................................................. 3
3. SWITCH CONFIGURATION AND PRELIMINARY CONTROL .......... 4
4. ZERO MEASUREMENT CALIBRATION CHECK .............................. 8
5. CONFIGURATION OF COMMAND PARAMETERS........................... 9
6. VDC MEASUREMENT SETTING ...................................................... 11
7. INVERTER START-UP ...................................................................... 12
8. STATIC BYPASS CALIBRATION..................................................... 16
9. INVERTER IN AUTOMATIC MODE - FINAL TEST .......................... 18
10. LOAD TESTS AND CURRENT MEASUREMENT SETTING ......... 19
11. INVERTER PERSONALIZATION .................................................... 21
12. FINAL TESTS .................................................................................. 22
12.1
12.2
12.3
12.4
12.5
Rev.
C
D
E
F
Descrizione
Description
Revision JSE413994
Revision JSE414417
Revision JSE414630
Revision JSE416117
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
16.03.11
22.07.11
26.09.11
24.09.12
P. Conti
P. Conti
P. Conti
L. Fognani
E. Simoni
E. Simoni
E. Simoni
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
26
Codice / Code
JUD411347
Index of pictures
Table 1 DSW 1 .......................................................................................................................................... 4
Table 2 DSW 2 .......................................................................................................................................... 4
Picture 1 Wave shape I/S Control Logic board ....................................................................................... 12
Picture 2 Wave shape IGBT .................................................................................................................... 13
2 of 26
JUD411347
1.
INTRODUCTION
The scope of this procedure is to guide the technical personnel through the correct
final testing procedure of the equipment.
ATTENTION
The present document refers to the same Firmware version (E2PROMs) as I183STD
or to a later version, usually I183xxxx, and to the use of the Testing Software InverterTest V 12.0 Test Department or later one.
2.
VISUAL CHECK
1)
2)
Ensure that all the cables and connectors are identified by the code or by
relevant number, in compliance with the electrical drawing.
3)
Check that the sections regarding the cables or the power bars are those
indicated in the relevant wiring table.
4)
5)
JUD411347
Circuit
3 of 26
3.
Status
Off
On
Off
On
Off
On
On
On
Off
On
On
Off
Off
Off
Off
On
Off
On
Off
On
Description
Single Unit
Parallel
Frequency 50Hz
Frequency 60Hz
Single/Parallel
Hot Standby
Vout Nominal
220V (110V)
Vout Nominal
208V (127V)
Vout Nominal
230V (115V)
Vout Nominal
240V (120V)
Test
Normal
Buzzer disabled
Buzzer enabled
Three phase output
Single phase output
Table 1 DSW 1
Dip n.
1
3
4
5
6
7
8
7
8
7
8
7
8
Status
On
Off
On
Off
On
Off
On
Off
On
Off
Off
Off
Off
On
On
Off
On
On
Description
ON/OFF inverter by external switch
ON/OFF inverter automatic
INT-5 ARC interface
Single ARC board
Output range: 110-115-120-127 Vac
Output range: 208-220-230-240 Vac
Rotary switch installed
Rotary switch NOT installed
AC-UPS LCD panel
Standard LCD panel
Rotary configuration 1 without SBCB
Rotary configuration 1 with SBCB
Rotary configuration 2 single
Rotary configuration 2 parallel
Table 2 DSW 2
4 of 26
3)
The feed-back resistor for the short-circuit protection and the current stop
resistances are properly combined via jumpers J9, J10 and J100 (coffee-bean)
based on the following tables. The following table is valid for IMB.e systems:
JUMPERS
K
LEM
Resistor
on I/S-CL
Special
resistors on
ISCL
J9 (R40)
J10 (R39)
J100 (R18)
1x100A
2000:1
22+47
Closed
Open
Open
300A
1x300A
2000:1
33
Open
Closed
Closed
110
400A
2x300A
2000:1
33
Open
Closed
Closed
20
110
600A
2x500A
5000:1
39
Closed
Open
Closed
30
110
600A
2x500A
5000:1
39
Closed
Open
Closed
40
110
2x600A
2x1000A
5000:1
27
Closed
Open
Closed
50
110
2x600A
2x1000A
5000:1
27
Closed
Open
Closed
UPS
[kVA]
VDCNOM
I rated
IGBT
TA Hall
K
LEM
Resistor
on I/S-CL
Special
resistors on
ISCL
J9 (R40)
J10 (R39)
J100 (R18)
Open
Closed
Open
UPS
[kVA]
VDCNOM
I rated
IGBT
TA Hall
110
150A
10
110
15
JUMPERS
220
75A
1x100A
2000:1
100+33
Mount
100ohm-2W
on R18
10
220
150A
1x100A
2000:1
22+47
Closed
Open
Open
15
220
200A
1x300A
2000:1
22+33
Open
Closed
Open
20
220
300A
1x300A
2000:1
33
Open
Closed
Closed
30
220
400A
2x300A
2000:1
33
Open
Closed
Closed
40
220
600A
2x500A
5000:1
47
Closed
Open
Closed
50
220
600A
2x500A
5000:1
39
Closed
Open
Closed
60
220
600A
2x500A
5000:1
39
Closed
Open
Closed
80
220
2x600A
2x1000A
5000:1
27
Closed
Open
Closed
100
220
2x600A
2x1000A
5000:1
27
Closed
Open
Closed
JUD411347
5 of 26
VDCNOM
I rated
IGBT
TA Hall
K
LEM
JUMPERS
Resistor
on I/S-CL
Special
resistors on
ISCL
J9 (R40)
J10 (R39)
J100 (R18)
Aperto
Chiuso
Aperto
110
75A
1x100A
2000:1
100+33
Mount
100ohm-2W
on R18
10
110
150A
1x300A
2000:1
22+47
Chiuso
Aperto
Aperto
15
110
200A
2x300A
2000:1
22+33
Aperto
Chiuso
Aperto
20
110
300A
2x500A
2000:1
33
Aperto
Chiuso
Chiuso
30
110
400A
2x500A
5000:1
22+47
Chiuso
Aperto
Aperto
40
110
600A
2x1000A
5000:1
22+33
Aperto
Chiuso
Aperto
50
110
600A
2x1000A
5000:1
39
Chiuso
Aperto
Chiuso
60
110
2x600A
3x500A
5000:1
27
Chiuso
Aperto
Chiuso
80
110
2x600A
3x1000A
5000:1
27
Chiuso
Aperto
Chiuso
100
110
2x600A
3x1000A
5000:1
27
Chiuso
Aperto
Chiuso
UPS
[kVA]
VDCNOM
I rated
IGBT
TA Hall
K
LEM
Resistor
on I/S-CL
Special
resistors on
ISCL
JUMPERS
Mount
100ohm-2W
on R18
Mount
100ohm-2W
on R18
J9 (R40)
J10 (R39)
J100 (R18)
Aperto
Aperto
Aperto
Aperto
Chiuso
Aperto
220
75A
1x100A
2000:1
100+33+47
10
220
75A
1x100A
2000:1
100+33
15
220
150A
1x300A
2000:1
22+47
Chiuso
Aperto
Aperto
20
220
150A
1x300A
2000:1
22+47
Chiuso
Aperto
Aperto
30
220
200A
2x300A
2000:1
47
Chiuso
Aperto
Chiuso
40
220
300A
2x500A
5000:1
33+47
Aperto
Aperto
Chiuso
50
220
400A
2x500A
5000:1
22+47
Chiuso
Aperto
Aperto
60
220
400A
2x500A
5000:1
22+47
Chiuso
Aperto
Aperto
80
220
600A
2x1000A
5000:1
47
Chiuso
Aperto
Chiuso
100
220
600A
2x1000A
5000:1
47
Chiuso
Aperto
Chiuso
120
220
2x600A
3x500A
5000:1
27
Chiuso
Aperto
Chiuso
160
220
2x600A
3x1000A
5000:1
27
Chiuso
Aperto
Chiuso
6 of 26
JUD411347
5)
Ensure that the digital inputs of M3 are in compliance with the table below:
Terminals
Description
1-2
3-4
5-6
7-8
9-10
11-12
13-14
15-16
17-18
If present the ACI card, ensure that the digital input of M2 of I/S-Control Logic
M3 are in compliance with the table below:
Terminals
1-2
3-4
5-6
6)
Description
Not used
Position 1 of rotary-sw (if present)
Auxiliary contact ELCB (if monitored)
Disconnect connector CNB on the Power Supply. Connect the external power
supply, switch it on and make sure that:
5a) the Power Supply is working properly (LD1,2,3,4, and 5 are lit)
5b) Leds D11 and 69 of the I/S Control Logic board are lit
5c) Leds L1 and 2 of the (serial) RCB PB011 board are lit. In case RCB-CUS
PB227 is installed, only led L2 must be lit.
5d) Leds LD 3 and 4 of all ID boards are lit.
7)
Connect the PC to the RS232 serial port and check on the PC screen, under
the TX CHECK heading, that the data are updated.
ATTENTION
Set caps lock on the PC keyboard before proceeding.
The configuration commands have to be entered by typing the relevant code in the
command entry box of the Inverter-Test software (e.g. BUZZ000).
8)
EEPROM ERROR will be shown on the front panel. Press F4 to memorize the
above, and check that an acoustic acquisition tone is emitted by the device.
Wait 30 seconds and press SW3 on P board.
9)
10) Under the heading DIP SWITCHES of the Inverter-Test software, MAKE
SURE the device has acquired the configurations of DSW1 DSW2.
Rev. F JSE416117 24/09/12
JUD411347
7 of 26
4.
TYPE: F3 and check that 7 acoustic acquisition tones are emitted by the device.
In alternative to point 1:
1a) TYPE: ZIFR000, and check that the entering command corresponds to an
acoustic acquisition tone
1b) TYPE: ZIFS000, and check that the entering command corresponds to an
acoustic acquisition tone.
1c) TYPE: ZIFT000, and check that the entering command corresponds to an
acoustic acquisition tone.
1d) TYPE: ZCFR000, and check that the entering command corresponds to an
acoustic acquisition tone.
1e) TYPE: ZCFS000, and check that the entering command corresponds to an
acoustic acquisition tone.
1f)
1g) TYPE: ZCBA000, and check that the entering command corresponds to an
acoustic acquisition tone.
2) TYPE: LOBAxxx, and check that the entering command corresponds to an
acoustic acquisition tone.
ATTENTION
The tables indicate the recommended values. Different values can be configured
according to the technical specification or to the technical monograph of the
relevant job.
VDC NOM
110
220
3)
8 of 26
Command
LOBA100
LOBA200
TYPE: F12 and check that the entering command corresponds to an acoustic
acquisition tone.
JUD411347
In alternative to point 3:
3a) TYPE: FEFO180 and check that the entering command corresponds to an
acoustic acquisition tone.
4)
TYPE: PHASxxx, (where xxx assumes one of the two values specified in the
table below), and check that the entering command corresponds to an acoustic
acquisition tone.
Frequency
50Hz
60Hz
5.
Command
PHAS270
PHAS300
ATTENTION
The tables indicate the recommended values. Different values can be configured
according to the technical specification or to the technical monography of the relevant
job.
1)
To set the nominal Vdc, TYPE: SVDCxxx (where xxx is the desired value in
volts to be entered), and check that the entering command corresponds to an
acoustic acquisition tone.
VDC NOM
110
220
2)
To set the upper shutdown threshold of the inverter, TYPE: SHDCxxx (where
xxx is the desired value in volts to be entered), and check that the entering
command corresponds to an acoustic acquisition tone.
VDC NOM
110
220
3)
Command
SHDC165
SHDC330
To set the lower shutdown threshold of the inverter, TYPE: SLDCxxx (where
xxx is the desired value in volts to be entered), and check that the entering
command corresponds to an acoustic acquisition tone.
VDC NOM
110
220
4)
Command
SVDC110
SVDC220
Command
SLDC092
SLDC184
Min. value
SLDC090
SLDC180
To set the slow upper shutdown threshold of the inverter, TYPE: SMRDxxx
(where xxx is the desired value in volts to be entered), and check that the
entering command corresponds to an acoustic acquisition tone. If the input
JUD411347
9 of 26
6)
10 of 26
Command
SOOV127
SOOV132
SOOV138
SOOV146
SOOV239
SOOV253
SOOV265
SOOV276
Command
SBOV132
SBOV138
SBOV144
SBOV152
SBOV249
SBOV264
SBOV276
SBOV288
To set the lower thresholds of output voltage and of bypass voltage, TYPE:
SOUVxxx and SBUVxxx (where xxx is the desired value in volts to be entered),
and check that the entering command corresponds to an acoustic acquisition
tone.
VOUT NOM
110
115
120
127
208
220
230
240
7)
Command
SMRD150
SMRD300
Command
SOUV093
SOUV098
SOUV102
SOUV108
SOUV177
SOUV187
SOUV195
SOUV204
Command
SBUV088
SBUV092
SBUV096
SBUV102
SBUV166
SBUV177
SBUV184
SBUV192
To set the nominal power, TYPE: SEPOxxx (where xxx is the desired value in
volts to be entered), and check that the entering command corresponds to an
acoustic acquisition tone. For example, for 10kVA the command is SEPO010.
JUD411347
6.
For VDC NOM = 110Vdc: Check on the cathode of D23 on the I/S Control
Logic board that there is a positive voltage of 0.9 Vdc (+/-2%) with the external
power supply supplying 120Vdc (+/-2%).
If the voltage value is different from the one requested, turn P1 on the Power
Supply board.
If the external Power Supply supplies a voltage that is higher than the value
indicated above, the measured voltage on the cathode of D23 must be
proportionately higher.
Type TVBAxxx (where xxx assumes the measured VDC value), and check that
the entering command corresponds to an acoustic acquisition tone.
2)
For VDC NOM = 220Vdc: Check on the cathode of D23 on the I/S Control
Logic board that there is a positive voltage of 1.8 Vdc (+/-2%) with external
power supply supplying 310Vdc (+/-2%).
If the voltage value is different from the one requested, turn P1 on the Power
Supply board.
If the external Power Supply supplies a voltage that is higher than the value
indicated above, the measured voltage on the cathode of D23 must be
proportionately higher.
Type TVBAxxx (where xxx assumes the measured VDC value), and check that
the entering command corresponds to an acoustic acquisition tone.
3)
Check on the PC screen under the heading MEASURES that the voltage value
under point 1 (+/-2%) is displayed.
4)
Test the signal of the various isolators/circuit breakers (EPO, OCB, MBCB and
BYP SW) and check that the relevant indications are displayed on the PC
screen.
6)
Connect the remote panel to RS485 and verify its correct operation.
JUD411347
11 of 26
7.
INVERTER START-UP
1)
Select the manual control mode for the inverter voltage closing J1 2-3 of all
VCB boards. Open J2 of all VCB boards (corrector excluded) and close J1 on
ISCL Control logic board:
- on 1-2 for IMB.e (E2001.e)
- on 2-3 for ITB.e (E3001.e)
2)
Press RESET and BUZZER on the front panel simultaneously, and check that
after some seconds INV ON becomes active on the PC screen.
In alternative to point 2:
2a) Press F6 and check that the acoustic acquisition tone is emitted.
3)
Place the oscilloscope probe between the ground and pin 7 of U2 (VCB phase
R), rotate P1 of the I/S Control Logic board () and check that the amplitude of
the measured sinus wave increases, and then turn back P1 until the same is at
zero again ().
4)
5)
Connect the oscilloscope probe between the ground and pin 6 of U17 (I/S
Control Logic) and check the presence of a signal as in the figure below:
JUD411347
6)
Check that the leds LD 1-2 (red) of the ID boards are on. For other kind of IGBT
driver refer to the related instructions.
7)
Check that between E and G of the IGBT there is a signal as in the figure
below:
ATTENTION
If the positive wave amplitude is not +15V (+/-2%), regulate P2 of PS board until you
reach that value.
8)
9)
Check the correct wiring of the pre-charge selector and of the input circuit
breaker.
10) Supply the device, perform a pre-charge and close the input circuit breaker.
11) Open the input circuit breaker, wait 10 seconds and start the inverter via F6.
12) Make sure direct voltage is decreasing regularly without sudden changes.
13) Supply the device again, perform a pre-charge and close the input circuit
breaker.
Rev. F JSE416117 24/09/12
JUD411347
13 of 26
14) Rotate P1 on the I/S Control Logic board () in order to increase the
modulation, increase the AC voltage and verify that a sinusoidal voltage is
present on the secondary of the INVERTER transformer (on each phase).
Increase the AC voltage rotating P1 until the output voltage of the Inverter
reaches the nominal value (+/-2%). Check each phase.
15) Connect the oscilloscope probe between ground and TP2 (I/S Control Logic)
and check the correct current envelope of the inverter bridge.
16) Press F7 to turn the inverter off and open the input circuit breaker.
17) Connect a probe between ground and pin 1 of U6, another probe between
ground and pin 14 of U1 of VCB board phase R.
18) Supply the device again, perform a pre-charge until reaching a dc voltage
between 50Vdc and 100Vdc, without close the input circuit breaker.
19) Give modulation and check that the two sinues that can be read are in phase.
20) Repeat step 16) to step 19) for VCB board phase S and VCB board phase T.
21) Switch OFF the input Vdc voltage (by opening the input circuit breaker), close
J2 on each VCB so as to activate the wave-shape corrector circuit. Perform a
pre-charge and restart the inverter supplying the Vdc input (by closing the input
circuit breaker). Rotate P1 of the I/S Control Logic board () until you reach the
nominal voltage on the output of the inverter. Check the correct wave shape on
the output and open the input circuit breaker.
22) Rotate P1 of the I/S Control Logic (),until the modulation is zero, rotate P1
(VCB) (), close J1 (VCB) in position 1-2 in order to close the voltage loop on
each VCB. Perform a pre-charge and close the input circuit breaker.
23) Adjust P1 (VCB phase R) until the desired output voltage is reached (+/-2%).
24) Repeat step 20) for VCB phase S and VCB phase R.
25) Measure with a tester the inverter voltage phase R and type: TIFR (measured
voltage), and check that the entering command corresponds to an acoustic
acquisition tone.
26) In inverter ITB.e measure inverter voltage phase S and phase T and digit TIFS
(measured voltage) for phases S and TIFT (measured voltage) for phase T.
In alternative to point 25-26:
26a)
Set inverter voltage to the desired values and press ALT+I. Check that
entering command corresponds to an acquisition tone.
14 of 26
JUD411347
29) TYPE: F8 to regulate the +/- tolerance limits of the inverter output voltage and
make sure it corresponds to the acoustic acquisition tone. Check that the KFOU
value is between 800 and 950.
In alternative to point 29:
29a)
TYPE: TVLX000, and check that the entering command corresponds to an
acoustic acquisition tone. Check that the KFOU value is between 800 and 950.
30) Check on the PC screen under the heading MEASURES", that the
abovementioned voltage measurements are correctly displayed (+/-2%).
31) TYPE: F4 to memorize the setting performed, and make sure an acoustic
acquisition tone is emitted.
In alternative to point 31:
31a)
Memorize in E2PROM the settings performed by typing: MEEE000, and
check that the entering command corresponds to an acoustic acquisition tone.
32) Open the input circuit breaker.
JUD411347
15 of 26
8.
2)
Measure the emergency line voltage phase R and type: TBFR (measured
voltage), and check that the entering command corresponds to an acoustic
acquisition tone.
2a)
In inverter ITB.e measure emergency line phase S and phase T and digit TBFS
(measured voltage) and TBFT (measured voltage).
In alternative to point 2-2a:
2b)
3)
Set emergency line voltage to the nominal values and press ALT+B
TYPE: F9 to rate the frequency window (+/- 4% of freq.) and check the acoustic
acquisition tone.
In alternative to point 3:
Check that the static switch mains side closes, and that the UPS output voltage
is correct (+/-2%). Verify output waveform.
5)
TYPE: F8 to regulate the +/- tolerance limits of the bypass voltage and check
that the entering command corresponds to an acoustic acquisition tone. Check
that the value KFBY is between 800 and 950. Verify that the measures at point
2 and 4 are correctly displayed on the screen under the heading MEASURES
(+/-2%).
In alternative to point 5:
16 of 26
JUD411347
6)
6a) TYPE: MEEE000, and check that the entering command corresponds to an
acoustic acquisition tone.
7)
Open SBCB.
JUD411347
17 of 26
9.
2)
Measure the VDC voltage on the Power Supply fuses and type TVBAxxx
(where xxx is the measured value). Check that the entering command
corresponds to an acoustic acquisition tone.
3)
Disconnect the external power supply from the Power Supply and reconnect W3
to CNB.
4)
Perform a pre-charge, follow the guided start-up procedure and make sure the
inverter starts properly.
5)
Close SBCB and check that the inverter synchronizes correctly with the
emergency line measuring a V 20V (+/-10%) between Inverter and
emergency line. In inverter ITB.e verify on each phase.
6)
At the end of the procedure, carry out a commutation test by means of the
Bypass Switch (position on by-pass) and verify that the static bypass voltage
is supplied on the output of the UPS, put the Bypass Switch back on normal,
wait about 10" and check that the inverter returns to supply the output.
7)
Repeat the test described in the previous point 5 more times. The UPS must
stop on static bypass.
8)
Check MBCB at the input and output, close MBCB, make sure the inverter
modulation shuts down, open OCB and verify that the inverter modulation is on
and the output voltage is ok.
9)
10) TYPE: RESE000 and check that the entering command corresponds to an
acoustic acquisition tone.
Check that the blocked situation is removed and that the inverter returns to
supply the output.
In alternative to point 10:
10a) Select the SPECIAL menu on the front panel, carry out the reset.
10)
11)
18 of 26
JUD411347
2)
Perform a pre-charge, start the inverter, close OCB, leave SBCB open, wait for
the Inverter Static Switch to close and connect a load on the output gradually
from 0% to 100%.
3)
Connect the oscilloscope probe between ground and TP2 of the I/S Control
Logic board; regulate P2 on the board to increase the current signal and
activate the current protection mode. The noise of the inverter will change and
the crest of the current will be limited to an allowable value.
If this is not enough to reach that condition increase the current with an
additional load and remove it immediately (or increase the current signal
removing for a moment one of the configuration jumper). After the current mode
intervention restore the initial configuration with a 100% load.
4)
5)
Measure with an ammeter the output current phase R and type: TCFR
(measured current), and check that the entering command corresponds to an
acoustic acquisition tone.
6)
In inverter ITB.e repeat Step 5) measuring phase S and phase T output current
and digit TCFS (measured current) and TCFT (measured current).
7)
8)
TYPE: F4 to memorize the above mentioned measures and check the acoustic
acquisition tone.
In alternative to point 7:
9a) TYPE MEEE000, and check that the entering command corresponds to an
acoustic acquisition tone.
9)
With a load on the output equal to 100%, carry out a short-circuit between
phase and neutral. Make sure that the inverter goes into current protection
mode. The short circuit current shall be about 200%In for 100ms and about
150%In after 100ms. After 5 seconds of short circuit the inverter will be OFF.
10) Switch OFF the inverter. Put dip 6 of DSW1 on ON and restart the inverter.
Rev. F JSE416117 24/09/12
JUD411347
19 of 26
11) Wait for 10, close SBCB and wait for the inverter to synchronize with the
emergency line.
12) With a load on the output equal to 100%, carry out a commutation to emergency
line. Set the bypass switch to by-pass. Make sure the emergency line static
switch closes and check the output voltage of the UPS.
13) Change the bypass switch back to normal and check that the inverter static
switch closes.
14) TYPE TCBAxxx, where xxx is the value measured (with an ammeter) of the
direct current taken by the inverter at full load. Check that the entering
command corresponds to an acoustic acquisition tone.
20 of 26
JUD411347
TYPE: BATCXXX (First 3 digits of the Serial Number), and check that the
entering command corresponds to an acoustic acquisition.
2)
TYPE: NUMBXXX (Second 3 digits of the Serial Number), and check that the
entering command corresponds to an acoustic acquisition tone.
3)
4)
TYPE: CLANXXX
(000 = ITALIAN)
(001 = GERMAN)
(002 = FRENCH)
(003 = ENGLISH)
(004 = PORTUGUESE)
(005 = SPANISH)
(006 = DUTCH)
and check that the entering command corresponds to an acoustic acquisition tone.
Make sure the unit is fully operating.
5)
5a) TYPE TVLX000, and check that the entering command corresponds to an
acoustic acquisition tone.
6)
6a) TYPE MEEE000, and check that the entering command corresponds to an
acoustic acquisition tone.
7)
Configure date and hour on the Special menu, and zero the history.
8)
JUD411347
21 of 26
2)
3)
Close MBCB.
4)
5)
Open OCB.
6)
Open SBCB.
Make sure that the by-pass switch is set to bypass and MBCB is closed.
2)
Perform a pre-charge.
3)
4)
Follow the instructions shown on the display and make sure the inverter returns
to NORMAL mode correctly.
22 of 26
JUD411347
2)
In case a single ARC board is present, check the alarm/status signal indicated
in the table below:
3)
RELAY
Status/Alarm
RL1
RL2
RL3
RL4
RL5
RL6
INVERTER OK
INVERTER SYNCHRONIZED
INVERTER FEEDS LOAD
BYPASS OK
LOW DC VOLTAGE (PRE-ALARM)
COMMON ALARM
Terminals
16-17-18
13-14-15
10-11-12
7-8-9
4-5-6
1-2-3
In case INT-5 ARC board is present, for each relay card check the alarm/status
signals indicated in the table below:
Card
ARC1
ARC2
ARC3
RELAY
Status/Alarm
RL1
RL2
RL3
RL4
RL5
RL6
RL1
RL2
RL3
RL4
RL5
RL6
RL1
RL2
RL3
RL4
RL5
RL6
INVERTER OK
INVERTER SYNCHRONIZED
INVERTER FEEDS LOAD
BYPASS OK
LOW DC VOLTAGE (PRE-ALARM)
COMMON ALARM
DC VOLTAGE ERROR
OVERLOAD
RE-TRANSFER BLOCK
MANUAL BYPASS SWITCH CLOSED
HIGH TEMPERATURE
FAN FAULT
THERMAL IMAGE
BYPASS FEEDS LOAD
OUTPUT CIRCUIT BREAKER OPEN
EPO INTERVENTION
NOT USED
NOT USED
JUD411347
Terminals
16-17-18
13-14-15
10-11-12
7-8-9
4-5-6
1-2-3
16-17-18
13-14-15
10-11-12
7-8-9
4-5-6
1-2-3
16-17-18
13-14-15
10-11-12
7-8-9
4-5-6
1-2-3
23 of 26
Signal
Colour
INVERTER OK
INVERTER FEEDS LOAD
INVERTER SYNCHRONIZED
BYPASS OK
BYPASS FEEDS LOAD
OVERLOAD
FAN FAULT
DC VOLTAGE ERROR
HIGH TEMPERATURE
RE-TRANSFER BLOCK
GREEN
GREEN
GREEN
GREEN
ORANGE
ORANGE
ORANGE
RED
RED
RED
The colour of the leds must be preset via the dip-switch banks SW6, SW7 and SW8
on the card of the inverter front panel (PB179).
12.5 BURN-IN AND COOL-DOWN
1)
Let the device burn in for at least 8 hours (at minimum load).
2)
Notes:
24 of 26
JUD411347
The picture below shows the block diagram of rotary-sw configuration 1, with SBCB,
for a parallel system.
JUD411347
25 of 26
26 of 26
JUD411347
GENERAL ........................................................................................... 3
1.1
2.
INVERTER ........................................................................................... 5
3.
4.
4.2
4.2.1 ...................................................................................................................... 10
4.3
4.4
4.5
4.6
4.7
4.8 SCRSF-1F (FOR IMB. E)/SCRSF-3F (FOR ITB. E) / 2SCR-FIR (FOR BIG
SYSTEMS) THYRISTOR FIRING BOARDS ............................................................. 12
4.9
Rev.
/
A
4.9.1
Introduction ............................................................................................ 12
4.9.2
4.9.3
4.9.4
4.9.5
4.9.6
4.9.7
4.9.8
4.9.9
4.9.10
4.9.11
4.9.12
Descrizione
Description
First Issue
Revision JSE414786
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
24.01.09
11.10.11
P. Conti
L. Fognani
E. Simoni
P. Conti
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
23
Codice / Code
JUD411291
4.9.14
4.10
2 of 23
JUD411291
1.
GENERAL
The inverters of the IMB.e - ITB.e product line are on-line typology; the inverter supplies
always energy to the load, whether the mains is available or not (according to the battery
autonomy time).
WARNING
The UPS output is energized even during mains failure, therefore in compliance with the
prescriptions of EN 50091-1, the installer will have to identify the line or the plugs supplied by
the inverter making the User aware of this fact.
This configuration guarantees the best service to the User, as it supplies clean continuously
regulated power and guarantees the voltage and frequency will be stabilised at nominal value
independently from mains status. It makes the load completely immune from micro-interruptions
due to excessive mains variation, and prevents damage to the critical load (Computer Instrumentation - Scientific equipment etc.).
JUD411291
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4 of 23
JUD411291
2.
INVERTER
The inverter is composed by two power blocks, controlled by the IGBT driver boards IDn.
The inverter bridge is connected to the transformer T1, which provides the galvanic insulation
between the DC bus and the AC output. The transformer is provided with a leakage inductance
that forms a low-pass filter with the output capacitor Cr; the filter provides to eliminate the high
frequency harmonics from the output waveform in order to reduce the distortion of the sinewave.
The inverter supplies the load through the inverter static switch thyristor, which is connected
to the output switch OCB. The current transformer T20 provides the signal for the output current
measure.
When the inverter is started up the microprocessor control logic I/S-CL generates the IGBTs
control signals (PWM Pulse Width Modulation) and send them to the driver boards IDn; the
bridge starts to modulate and the output voltage increases. The voltage feedback provided by
the INV-AV-1F board (for IMB.e) or INV-AV-3F board (for ITB.e) is used to control the output
voltage value, according to the value set on the VCB boards (mounted on the I/S-CL).
The inverter current protection (Max Current Stop) and the short circuit current limitation are
also managed by the I/S-CL, using the feedback signal provided by the hall-effect current
transducer U3 (and if present U4), which is mounted on the inverter bridge input.
3.
STATIC SWITCH
The emergency line is usually isolated from the mains through an emergency line input
transformer. An input filter provides to reduce the radio frequency disturbances according to the
limits given by the EN50091-2 standard.
The emergency line input transformer is energized by an emergency line input circuit
breaker. Closing the input switch SBCB, the emergency line static switch is energized; the input
fuses protect the static switch thyristor in case of short-circuit at the UPS output.
The emergency line static switch is controlled by the SCB board, installed on the
microprocessor control logic I/S-CL; the control signals for the thyristors are generated by the
I/S-CL and sent to the firing boards SCRSF-1F for IMB.e or SCRSF-3F for ITB.e or 2SCR-FIR
for bigger systems, connected directly to the gate of the thyristors.
The VOLT-REF-1F board (for IMB.e) or VOLT-REF-3F board (for ITB.e) provides the
feedback signals for the emergency line and output voltage measures.
The UPS automatically transfers the load to the emergency line in case of an inverter failure
or overload. The manual by-pass circuit switch MBCB connects directly the emergency line
input to the load in case of UPS maintenance.
JUD411291
5 of 23
4.
ELECTRONIC PCBS
LD3
Power supply on
LD4
Power supply on
LD1
Modulation on
R11
IGBTS
gate
LD2
Modulation on
GND IGBT1
M1
GND IGBT2
R30
IGBTS
gate
M4
6 of 23
JUD411291
D6
Supply ON
TPG1
Test Point IGBT1
TP5
GROUND
J1
TPG2
Test Point IGBT2
CN1
J2
D14
Modulation ON
D17
Led fixed: inverter OK
Led blinking: under voltage lock-out
D5
Supply ON
JUD411291
7 of 23
80180Vdc
160330Vdc
80180Vdc
160330Vdc
The insulation voltage between output section and the DC input is 2,5kV.
The following table summarizes all the different outputs:
SECTION
Analog measures
Free contacts and parallel bus
Free contacts
Microprocessor and display
IGBTs drivers Power Supply
RS-232 and RS-485
Pot.
P2
+12V Analog
-12V Analog
+24V Analog
+12V / Relay & Bus
+12V
+9V
Sq. Wave AC1-AC2
Sq. Wave AC3-AC4
In addition these cards create an insulated voltage proportional to the input DC voltage which
is transmitted to the microprocessor as a feed-back signal for the measure of the inverter input
voltage. This signal can by adjusted with the potentiometer P1.
8 of 23
JUD411291
AC1
AC2
CN4
CN2
10
9
8
7
6
5
4
3
2
1
+24V
+12V
Voltage Regulators
+8V
CN1
10
9
8
7
6
5
4
3
2
1
-12V
LD1
LD2
FU6
FU2
Rectifier Bridge
D22-D23-D24-D25
AC3
AC4
TP4
+12V / SCR
CN3
1
2
3
4
5
6
7
8
9
10
P1
TP4
D14
D15
LD3
R&B
TP8
TP9
VDC+
Input DC Voltage
Measure adjustable
by turning P1
IGBT's Gate
voltage adj.
FU7
FU8
VDC-
P2
TP5
LD4
LD5
D14
D15
D28
R38
R39
R40
Analog Power
Supply
Analog Power
Supply
Digital Power
Supply
Precharging Thyristor
Power Supply
9 of 23
JUD411291
TP3
SCR
1
2
3
4
5
6
7
8
9
10
1
2
3
FB2
FB1
CN4
LD5
CN3
CNB
LD4
P1
Vdc P adjust
CW=increase
LD3
FB1
LD2
LD1
TP1
VB+
P2
IGBTs gate voltage
ACW=increase
FB2
CN2
VB-
TP9
P2
IGBTs gate voltage
CN1
TP8
P1
Vdc P ad just.
CW= Increase
FB2
VB-
CN4
LD5
LD4
VB+
CN3
TP4
GND
FB1
TP2
+12V
CN2
10 of 23
TP3
-12V
JUD411291
LD2
LD1
TP5
+24V
LD3
JUD411291
11 of 23
4.8 SCRSF-1F (for IMB. e)/SCRSF-3F (for ITB. e) / 2SCR-FIR (for BIG SYSTEMS)
THYRISTOR FIRING BOARDS
The SCRSF-1F, SCRSF-3F and the 2SCR-FIR are thyristors firing boards and are installed
directly on the static switch thyristors. The control signals generated by the I/S-CL are
connected to the card, isolated by high frequency transformers and sent directly to the
thyristors. The green (or red) LEDs show which component is controlled, indicating which line is
supplying the load.
The cards SCRSF-1F/SCRSF-3F are double firing cards, so that can control two pairs of
thyristors at a time (three pairs of thyristors for SCRSF-3F for ITB.e), that is the whole static
switch.
The card 2SCR-FIR can only control one pair of thyristors, so two of them are necessary for
a complete single-phase static switch and three of them are necessary for a complete three
phase static switch.
12 of 23
JUD411291
Status
Off
On
Off
On
Off
On
On
On
Off
On
On
Off
Off
Off
Off
On
Off
On
Off
On
Description
Single
Parallel
Frequency 50Hz
Frequency 60Hz
Single/Parallel
Hot Standby
Nominal Vout
220V (110V)
Nominal Vout
208V (127V)
Nominal Vout
230V (115V)
Nominal Vout
240V (120V)
Test
Normal
Buzzer disabled
Buzzer enabled
Three-phase output
Single-phase output
Table 1 DSW 1
Dip n.
1
3
4
5
6
7
8
7
8
7
8
7
8
Status
On
Off
On
Off
On
Off
On
Off
On
Off
Off
Off
Off
On
On
Off
On
On
Description
ON/OFF inverter by external switch
ON/OFF inverter automatic
INT-5 ARC interface
Single ARC board
Output range: 110-115-120-127 Vac
Output range: 208-220-230-240 Vac
Rotary switch installed
Rotary switch NOT installed
AC-UPS LCD panel (not used)
Standard LCD panel
Rotary configuration 1 with SBCB
Rotary configuration 1 without SBCB
Rotary configuration 2 single
Rotary configuration 2 parallel
Table 2 - DSW 2
For more details about the rotary-sw configurations see APPENDIX A.
NOTE
The setting tables given above refers to the I/S-CL with standard software I180STD or following.
JUD411291
13 of 23
Output L3
Em.Line L3
D57 (K)
D64 (K)
Output L2
Em.Line L2
D58 (K)
D65 (K)
Output L1
Em.Line L1
14 of 23
JUD411291
VDCNOM
Resistors
on I/S-CL
J9
J10
J100
110
22+47
Open
Closed
Open
220*
100+33
Open
Closed
Open
110
33
Open
Closed
Closed
220
22+47
Open
Closed
Open
110
33
Open
Closed
Closed
220
22+33
Open
Closed
Open
110
47
Closed
Open
Closed
220
33
Open
Closed
Closed
110
33
Open
Closed
Closed
220
33
Open
Closed
Closed
110
22
Closed
Closed
Open
220
47
Closed
Open
Closed
110
22
Closed
Closed
Open
220
47
Closed
Open
Closed
60
220
33
Open
Closed
Closed
80
220
22
Closed
Closed
Open
100
220
22
Closed
Closed
Open
UPS
[kVA]
5
10
15
20
30
40
50
JUMPERS
JUD411291
15 of 23
VDCNOM
Resistors
on I/S-CL
J9
J10
J100
110*
100+33
Open
Closed
Open
220*
100+33
Open
Closed
Open
110
22+47
Closed
Open
Open
220*
100+33
Open
Closed
Open
110
22+33
Open
Closed
Open
220
22+47
Closed
Open
Open
110
33
Open
Closed
Closed
220
22+47
Closed
Open
Open
110
22+33
Open
Closed
Open
220
47
Closed
Open
Closed
110
47
Closed
Open
Closed
220
22+47
Closed
Open
Open
110
47
Closed
Open
Closed
220
22+33
Open
Closed
Open
110
33
Open
Closed
Closed
220
22+33
Open
Closed
Open
110
22
Closed
Closed
Open
220
33
Open
Closed
Closed
110
22
Closed
Closed
Open
220
33
Open
Closed
Closed
120
220
22
Closed
Closed
Open
160
220
22
Closed
Closed
Open
200
220
22
Closed
Closed
Open
10
15
20
30
40
50
60
80
100
JUMPERS
* In the size 5kVA-110Vdc, and in the size 5kVA and 10kVA220Vdc resistor R18
must be replaced with 100R.
16 of 23
JUD411291
JUD411291
A/D
Channel
#0
#1
#2
#3
#4
#5
#6
#7
#8
#9
Test
Point
D43 (K)
D20 (K)
D21 (K)
D6 (K)
D33 (K)
D5 (K)
D23 (K)
D22 (K)
D42 (K)
D74 (K)
17 of 23
Ad0
Ad1
Ad2
Ad3 Microprocessor
Ad4
Ad5
Reset
EEPROM
U71
Parameters
Odd
EPROM
Even
EPROM
RAM
U65
History
U55
U11 pin 10
U11 pin 9
CN6
Relays
Output Buffer
U11
Optocouplers
Output Buffers
U74
P1
J2
Optocouplers
VCB
Sinus Wave
Generator
U4
Single Phase
Feed-back
J1
+12V-SCR
Optocouplers
Rx
Tx
Gnd
Pos
OutOut+
InIn+
RCB
CN4
In9
Battery Curr.
Optocouplers
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
20
1
16
15
14
13
12
11
10
9
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
BYPASS SWITCH
U58
Backup battery
U75 pin 3
U75 pin 2
Optocouplers
+12V
Digital
Power
Supply
U75
Optocouplers
Single Phase
Feed-back
VCB
Sinus Wave
Generator
U4
U15
Watch-dog and
Undervoltage
Lockout
Optocouplers
P1
J2
J1
U14
EPO CONTACT
By-Pass R
By-Pass S
By-Pass T
Output R
Output S
Output T
Optocouplers
Single Phase
Feed-back
VCB
Sinus Wave
Generator
U4
CN5
SPARE
SPARE
MAINS FAULT
J1 J2 J3 J4
Optocouplers
CHARGER FAULT
SPARE
U11 pin 20
P1
J2
J1
+5V
BT
THERMAL SWITCH
SPARE
+5ST
SCB
Short Circuit
Detector
SW3
P1
Analog
Power
Supply
U7
+12V
Static Switch
Control Programmable J5 J6 J7 J8
Array Logics
Thyristors
Driver
Max Current
Stop
J1
D11
RS232
Buffer
L1
RS485
Buffer
External A/D
Converter
U22
Optocouplers
J9 J10 J100
PWM Generator
U9-U14
CN4-1
CN4-2
CN4-3 CN4-8
CN4-9
CN4-10
U7 pin 1
M2-9CN3-2 CN4-6
CN8-8
CN8-9
CN8-10
U7 pin 2
JUD411291
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U11 pin 10
Switching Frequency
Generator U17
CN2
RELAY #2
RELAY #3
RELAY #1
RELAY #4
RELAY #5
RELAY #6
RELAY #7
POS-REL
POS-REL
POS-REL
K1
10
9
8
7
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
1
D69
SW1
Current
Limitation
CN1
CN14-9
CN14-10
CN14-2
CN14-1
RESET
10
9
8
7
6
5
4
3
2
1
Short Circuit
Signal
Optocoupler
U39
SW2
CN13-7
CN13-6
CN13-5
CN13-2
CN13-3
CN13-4
CN10
L2
10
9
8
7
6
5
4
3
2
1
+5ST
Input Latches
U67-U68
Display
Driver
Current Stop
Signal
Thyristors
Driver
L1
Input Latches
U48-U52-U53
IGBT's Current
Selection
P2
CN7
D3
SW4
+24V
GND
M1-2
CN5
CN9
CN11
M2
1
2
3
4
5
6
7
8
9
10
M3
RESET
TP2
M1
2
1
CN6
Analog
ground
J9
R40-100R
R39-47R
J10
CN4
CN5
Current
Test point
D8-short circuit
CN3
CN2
J11-MBCB
Reset max.
Aux. contact
curr.
NC=1-2
NA=2-3
CN1
M1
Led
max corr.
J100
CN7
J1
1Ph = 1-2
3Ph = 2-3
M2
R18
22R
Man. Inv.
volt. adj.
ACW=incr.
Modul.
M3
P2
Curr. limit. adjust.
ACW=increase curr.
D11
Correct
+12V analog
U17
Pin 6=Triangle
CN8
R66
6K8 = 8KHz
13K3 = 4KHz
D23
Vdc measur.
CN11
CN10
Front
panel
CNB
CN9
RSTRST
Emer. line - Output
(D65..D52)
CN14
CN13
J2
Battery connected
1-2 Closed = backup
CN8
CN12
Debug
CN7
ODD
Reset
Normal
Debug
selection
EVN
CN15
Microprocessor
ground
D69-Correct
+8V digital
J7
Open=Watchdog
excluded
Closed=Watchdog
included
JUD411291
SW1
SW2
19 of 23
U12
SAFE_22
JP3
U11
OUTGEN
JP7
JP2
Open = aut. Retransfer
Closed = man. retransfer
JP1
Closed = single unit
Open = hot stand by parallel red.
JP4
JP8
JP5
JP6
J1
Inv. Voltage reg.
1-2 = closed loop
2-3 = manual
J2
Closed = istant. loop included
Open = istant. loop not included
J3
Always open
20 of 23
JUD411291
(terminals 17-18)
(terminals 15-16)
(terminals 13-14)
(terminals 11-12)
(terminals 9-10)
(terminals 7-8)
(terminals 5-6)
(terminals 3-4)
(terminals 1-2)
JUD411291
21 of 23
The picture below shows the block diagram of rotary-sw configuration 1, with SBCB, for a
parallel system.
22 of 23
JUD411291
JUD411291
23 of 23
ITB_e / IMB_e
MAINTENANCE
MANUAL
MAINTENANCE .................................................................................... 2
1.1
MAINTENANCE OPERATIONS ...............................................................................2
1.1.1
Visual inspection of electrical connections ......................................................2
1.1.2
Check of alarms on front panel display.............................................................2
1.1.3
Air Filter check and cleaning..............................................................................3
1.1.4
Check of DC filter capacitors..............................................................................3
1.1.5
Fan control and cleaning ....................................................................................3
1.1.6
Check of input voltage ........................................................................................4
1.1.7
Check of input current ........................................................................................4
1.1.8
Check of output voltage......................................................................................4
1.1.9
Check of bypass functionality............................................................................4
1.1.10 Cleaning of magnetic parts.................................................................................4
1.1.11 Cleaning of electronic boards ............................................................................4
Index of pictures
Picture 1 Front panel .2
Rev.
Descrizione
Description
Emissione
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
09.03.09
P. Conti
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
Codice / Code
JUD411547
MAINTENANCE
MAINTENANCE OPERATIONS
To carry out maintenance work safely the inverter (both inverters in case of
parallel redundant systems) will be put in manual By-Pass allowing to supply loads
directly with the emergency line.
1.1.1
Visual inspection of electrical connections
Make sure all cables and / or bars are firmly tightened to the clamps connection and
that no connection has loosened. A link not perfectly executed can increase the
resistance of contact with all its consequences such as heating connection and
increased voltage drop of the line.
1.1.2
Check of alarms on front panel display
In order to verify the proper functioning of the system is advisable to check the history of
alarms. This can be done through the front panel (see Operational Manual ITB.e)
If necessary, it is possible even simulate a condition of alarm (or an indication) to test
the effective functioning of signalization.
2
7
ALARM/STATUS 1
10
ALARM/STATUS 2
11
ALARM/STATUS 3
12
ALARM/STATUS 4
13
ALARM/STATUS 5
14
ALARM/STATUS 6
15
ALARM/STATUS 7
16
ALARM/STATUS 8
17
ALARM/STATUS 9
18
ALARM/STATUS 10
4
6
5
EPO
ENT
UP
DOWN
ENTER
R
BUZ. OFF
RESET
LED
TEST
JUD411547
2 of 5
LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
LED 7
LED 8
The meanings of Leds from 9 to 18 are depending from applications and are written
beside the leds on the front panel.
1.1.3
Air Filter check and cleaning
Check whether the air input / output is blocked by dirt. If so clean them with compressed
air blowing from the inside of the cabinet
1.1.4
Check of DC filter capacitors
Remove the front protections of inverter removing the screws. Check that the DC
capacitors present no swelling or loss of electrolyte.
On the capacitors there is a dangerous voltage so we recommend making this
check with the inverter off.
1.1.5
Fan control and cleaning
Monitoring the proper functioning of fans can be done with inverters switched on
ensuring that on front panels not to appear the alarm "A20 FAN FAILURE." In any case
it is advisable to remove dust possibly deposited on the fans through a brush and blow
with compressed air. To do this the inverters shall be put on manual bypass and the
protections removed for gaining access to fans.
JUD411547
3 of 5
JUD411547
4 of 5
MAINTENANCE PROGRAM
Equipment
ITB_e
IMB_e
Operation
Visual inspection of electrical connections
Check of alarms on front panel dislpay
Air Filter check and cleaning
Check of DC filter capacitors
Fan control & cleaning
Check of input voltage
Check of input current
Check of output voltage
Check of bypass functionality
Cleaning of magnetic parts
Cleaning of electronic boards
Frequency
1 Year
6 Months
1 Year (*)
1 Year
1 Year (*)
1 Year
1 Year
1 Year
1 Year
2 Year (*)
2 Year (*)
(*) In case of equipment operating in places particularly dusty increase the frequency of operation
WARNING
If the values found or the result of tests made following the procedures described on
Chapter 2( Maintenance ) are different from those expected please contact the
customer service.
The manufacturer declines any responsibility for damage to people or things,
deriving from the non-fulfilment of the instructions or from wrong manoeuvres
made by not qualified personnel.
JUD411547
5 of 5
INTRODUCTION.................................................................................. 5
TROUBLESHOOTING......................................................................... 5
2.1
2.1.1
2.2
A5 DC FAULT ................................................................................................ 5
2.2.1
2.3
2.3.1
2.4
2.4.1
2.5
2.5.1
2.6
2.6.1
2.7
2.7.1
2.8
2.8.1
2.9
2.9.1
2.10
2.10.1
2.11
2.11.1
2.12
Rev.
C
D
E
F
2.12.1
2.13
Descrizione
Description
Revision JSE414630
Revision JSE415541
Revision JSE416061
Revision JSE416117
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
26.09.11
17.05.12
27.08.12
24.09.12
L. Fognani
L. Fognani
L. Fognani
L. Fognani
P. Conti
P. Conti
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
31
Codice / Code
JUD411292
2.14.1
2.15
2.16
2.17
2.17.1
2.18
2.19
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.2
3.2.1
3.2.2
INVERTER ..................................................................................................... 23
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.2
2.16.1
2.15.1
4.2.1
4.2.2
5.2
2 of 31
JUD411292
CONFIGURATION 2 SINGLE:........................................................................ 29
5.4
JUD411292
3 of 31
4 of 31
JUD411292
1 INTRODUCTION
This troubleshooting includes a first level fault description starting from the inverter alarms
and suggests how to check the unit to solve the problems. This description assumes that all the
connections inside the unit are correct: check them (connectors, power cables, signals and so
on) before to start with the procedures. The first level troubleshooting consists of substituting
the components of the IMB.e without attempting to repair them.
NOTE
All the technical descriptions that follow refers to inverter systems installing the software
release I183STD or following
2 TROUBLESHOOTING
2.1 A4 THERMAL IMAGE
This alarm normally indicates that the thermal protection has stopped the inverter.
The output current trasformers measure an output current exceeding the nominal output
current (see the alarm A14 Overload). The microprocessor starts to calculate the energy pulse
I2t. As this pulse reaches the 100% the inverter is stopped for 30' and the load is transferred to
the emergency line.
Measure the inverter output current and compare the measure with the reading on the
UPSTest screen (or front panel). Are the values shown equal to those measured?
YES: go to step #2
NO: replace the card INV-AV-1F for IMB.e or INV-AV-3F for ITB.e and re-adjust the
output current reading with the UPSTest (see chapter JUD411293 UPS test
software for details on the software commands). Go to step #3
2.
Is the alarm A14 - Overload present? (The output current exceeds the UPS nominal
current)
YES: the overload is still present. Reduce the load.
NO: the overload has finished and the load is supplied by by-pass. Check that the
gauge ACCUMU on the UPSTest software is decreasing to zero. As soon as it
reaches zero the inverter is switched on again.
3.
Repeat the step #1. Are the values shown equal to those measured?
YES: END. Check that the load doesnt exceed the nominal load.
NO: replace the I/S-CL
2.2 A5 DC FAULT
This alarm normally indicates that the inverter input DC voltage is out of the limits
programmed for the correct operation of the inverter. These limits can be checked on the test
software.
The measure of the DC voltage comes from the POWER SUPPLY connector CN4 (pins 1-23-4: Ground; pin 5-6: Measure) to the I/S-CL through the diode D23 (K).
Measure the inverter input voltage. Is it within the limits shown on the UPSTest
software, under VDC data?
YES: go to step #2
NO: END. Check the inverter DC supply
JUD411292
5 of 31
Check the measure of the DC voltage on the test software and adjust it by the TVBA
command. Does the measure change?
YES: go to step #3
NO: replace the card I/S-CL
3.
Put the unit in manual by-pass (or switch it off if permitted) and switch it on again. Is the
measure correct?
YES: END
NO: replace the POWER SUPPLY card (see procedure at 3.1.1). Go to step #4
4.
2.
Measure the inverter output voltage (upstream the inverter static switch) and compare
the measure with the reading on the UPSTest screen (or front panel). Are the values
shown equal to those measured?
YES: go to step #3
NO: re-adjust the inverter voltage reading with the UPSTest (see chapter JUD411293
UPS test software for details on the software commands). Go to step #4
3.
4.
Switch off the inverter, switch it on again and check the measures on the UPSTest
screen. Are the values shown equal to those measured?
YES: END
NO: replace the card I/S-CL
5.
6.
7.
8.
6 of 31
JUD411292
10.
11.
In case the inverter turn-on and off cyclically check for the alarm A25 in the alarms
History and follow the procedure described at 2.15.1.
Measure the output current with a current clamp. Does it exceed the inverter nominal
current?
YES: END; A overload is present. Check and/or reduce the load.
NO: go to step #2
2.
Compare the measure with the reading on the UPSTest screen (or front panel). Are the
values shown equal to those measured?
YES: check the inverter settings on the card I/S-CL (nominal power, nominal voltage)
NO: replace the INV-AV-1F for IMB.e or INV-AV-3F for ITB.e and re-adjust the output
current reading with the UPSTest (see chapter JUD411293 UPS test software
for details on the software commands). Go to step #3
3.
Repeat the step #2. Are the values shown equal to those measured?
YES: END. Check that the load doesnt exceed the nominal load.
NO: replace the I/S-CL
4.
With the inverter on and SBCB off, measure the voltage upstream the by-pass
thyristors. Is it equal to zero?
YES: replace the card I/S-CL
NO: replace the bypass static switch thyristor (the thyristor is in short circuit).
JUD411292
7 of 31
2.
3.
Measure the by-pass input voltage and compare the measure with the reading on the
UPSTest screen (or front panel). Are the values shown equal to those measured?
YES: go to step #5
NO: replace the card VOLT-REF-1F for IMB.e or VOLT-REF-3F for ITB.e. Go to step
#4
4.
After replacing the VOLT-REF board, are the values shown equal to those measured?
YES: END
NO: replace the card I/S-CL
5.
6.
7.
8 of 31
JUD411292
2.
3.
Measure the IMB.e / ITB.e output voltage. Is it within the tolerance limits?
YES: go to step #4
NO: check the static switch thyristors
4.
Compare the measure with the reading on the UPSTest screen (or front panel). Are the
values shown equal to those measured?
YES: replace the card I/S-CL
NO: replace the card VOLT-REF-1F for IMB.e or VOLT-REF-3F for ITB.e. Go to step
#5
5.
After replacing the VOLT-REF board, are the values shown equal to those measured?
YES: END
NO: replace the card I/S-CL
Are there heavy load steps exceeding two times the nominal output current?
YES: check and/or reduce the load
NO: go to step #2
2.
Open SBCB (by-pass line breaker), turn on the inverter only and check the output
voltage waveform (downstream the inverter static switch). Is it sinusoidal?
YES: go to step #3
NO: replace the inverter static switch thyristor
JUD411292
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With the inverter on and SBCB off, measure the voltage upstream the by-pass
thyristors. Is it equal to zero?
YES: replace the card I/S-CL
NO: replace the emergency line static switch thyristors.
2.
Check the status of the pins 13-14 of M3 in the Card I/S-CL. Is the contact open?
YES: replace the card I/S-CL
NO: replace the MBCB auxiliary contact
2.
Check the status of the pins 9-10 of M3 in the Card I/S-CL. Is the contact closed?
YES: replace the card I/S-CL
NO: replace the OCB auxiliary contact
Check the fans monitoring card FMC. Is there any red LED lit?
YES: replace the fan connected to the channel indicated by the RED led. Go to step #2
NO: go to step #3
2.
3.
4.
Check the connection between the card FMC and the connector M3 of the card I/S-CL.
Is it OK?
10 of 31
JUD411292
2.
Check the status of the pins 15-16 of M3 in the Card I/S-CL. Is the contact closed?
YES: replace the card I/S-CL
NO: replace the faulty thermal switch
3.
2.
Check the status of the pins 11-12 of M3 in the Card I/S-CL. Is the contact closed?
YES: replace the card I/S-CL
NO: replace the switch SW1
JUD411292
11 of 31
2.
Check the status of the pins 5-6 of M3 in the Card I/S-CL. Is the contact closed?
YES: replace the card I/S-CL
NO: replace EPO push-button
Check the IGBTs by following the procedure described at 3.2.1. Is there any IGBT or
driver board broken?
YES: replace the broken components, repeat the checks and re-start the unit.
NO: go to step #2
2.
Check the status of the battery. If the battery life has almost expired and its voltage
drops quickly it might cause the current on the bridge to exceed the current stop
protection during short mains failures. Are the batteries OK?
YES: go to step #3
NO: replace the batteries
3.
4.
5.
12 of 31
JUD411292
Are there heavy load steps exceeding two times the nominal output current?
YES: check and/or reduce the load
NO: go to step #2
2.
Check the inverter input current waveform on test point TP2 (see picture 3). Is there
any spike or distortion?
YES: replace the IGBT driver boards. Go to step #3
NO: replace the card I/S-CL
3.
After replacing the IGBT driver boards, is the waveform on TP2 correct?
YES: END
NO: replace the POWER SUPPLY board. Go to step #4
4.
After replacing the POWER SUPPLY board, is the waveform on TP2 correct?
YES: END
NO: replace the IGBTs of the inverter bridge
Is SBCB open?
YES: END
NO: go to step #2
2.
Check the status of the pins 7-8 of M3 in the Card I/S-CL. Is the contact closed?
YES: replace the card I/S-CL
NO: replace SBCB auxiliary contact
Is ELCB open?
YES: END
NO: go to step #2
2.
Check the status of the pins 5-6 of M2 in the Card I/S-CL. Is the contact closed?
YES: replace the card I/S-CL
NO: replace ELCB auxiliary contact
JUD411292
13 of 31
7.
8.
9.
10.
If necessary modify the amplitude of the positive part of the waveform until it reaches
16V, moving the potentiometer P2 on the POWER SUPPLY board.
Turn-off the inverter by pressing F7 (in alternative send the command INOF000) and
disconnect the external power supply.
Select the Automatic operating mode on the card I/S-CL, moving the jumper J1 on the
card VCB in position 1-2
Move the DIP6 SW1 in position ON on the card I/S-CL.
Re-connect the connector CNB on the power supply PS-LV/PS-MV/PS-SAT.
14 of 31
JUD411292
Status
Off
On
Off
On
Off
On
On
On
Off
On
On
Off
Off
Off
Off
On
Off
On
Off
On
Description
Single
Parallel
Frequency 50Hz
Frequency 60Hz
Single/Parallel
Hot Standby
Nominal Vout
220V (110V)
Nominal Vout
208V (127V)
Nominal Vout
230V (115V)
Nominal Vout
240V (120V)
Test
Normal
Buzzer disabled
Buzzer enabled
Three-phase output (ITB.e)
Single-phase output (IMB.e)
Table 1 - DSW 1
Dip n.
1
3
4
5
6
7
8
7
8
7
8
7
8
Status
On
Off
On
Off
On
Off
On
Off
On
Off
Off
Off
Off
On
On
Off
On
On
Description
ON/OFF inverter by external switch
ON/OFF inverter automatic
INT-5 ARC interface
Single ARC board
Output range: 110-115-120-127 Vac
Output range: 208-220-230-240 Vac
Rotary switch installed
Rotary switch NOT installed
AC-UPS LCD panel (not used)
Standard LCD panel
Rotary configuration 1 without SBCB
Rotary configuration 1 with SBCB
Rotary configuration 2 single
Rotary configuration 2 parallel
Table 2 - DSW 2
JUD411292
15 of 31
J1
J2
Used for
IMB.e/ITB.e
setting
1-2 for IMB.e
2-3 for ITB.e
Back-up
battery ON
Position
J3
J4
J5
J6
EPROMs setting
1-2
1-2
2-3
J7
Watchdog
protection
1-2
2-3
Closed
10
15
20
30
40
VDCNOM
110
220
Resistors
on I/S-CL
22+47
100+33
Mount 100ohm 2W
on R18
JUMPERS
J9 (R40)
J10 (R39)
J100 (R18)
Closed
Open
Open
Open
Closed
Open
33
Open
Closed
Closed
220
22+47
Closed
Open
Open
110
33
Open
Closed
Closed
22+33
Open
Closed
Open
Closed
Open
Closed
Open
Closed
Closed
Closed
Open
Closed
Open
Closed
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
110
220
110
220
110
220
39
33
39
33
110
27
220
47
110
27
220
39
60
220
39
80
220
27
100
220
27
50
Special
resistor on
I/S-CL
-
Mount 39ohm 2W
on R39
Mount 39ohm 2W
on R39
Mount 27ohm 2W
on R39
Mount 27ohm 2W
on R39
Mount 39ohm 2W
on R39
Mount 39ohm 2W
on R39
Mount 27ohm 2W
on R39
Mount 27ohm 2W
on R39
16 of 31
JUD411292
10
15
20
30
40
50
60
80
100
120
VDCNOM
Resistors
on I/S-CL
110
100+33
220
100+33+47
110
220
22+47
Mount 100ohm 2W
on R18
Mount 100ohm 2W
on R18
Mount 100ohm 2W
on R18
JUMPERS
J9 (R40)
J10 (R39)
J100 (R18)
Open
Closed
Open
Open
Open
Open
Closed
Open
Open
Open
Closed
Open
22+33
Open
Closed
Open
220
22+47
Closed
Open
Open
110
33
Open
Closed
Closed
220
22+47
Closed
Open
Open
110
22+47
Closed
Open
Open
47
Closed
Open
Closed
22+33
Open
Closed
Open
33+47
Open
Open
Closed
Closed
Open
Closed
Closed
Open
Open
Closed
Open
Closed
Closed
Open
Open
Closed
Open
Closed
Closed
Open
Closed
110
100+33
Special
resistor on
I/S-CL
220
110
220
Mount 39ohm 2W
on R39
110
39
220
22+47
110
27
220
22+47
110
220
110
27
47
27
220
47
220
47
160
220
27
200
220
27
Mount 27ohm 2W
on R39
Mount 27ohm 2W
on R39
Mount 27ohm 2W
on R39
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Closed
Open
Closed
Mount 27ohm 2W
on R39
Mount 27ohm 2W
on R39
JUD411292
17 of 31
7. Check that the jumper J2 on the card VCB boards is closed (voltage correction inserted)
and that the jumper J1 is in position 1-2 (voltage loop closed).
8. Check the setting of the jumpers of the board SCB according to those of the old board.
NOTE
Generally only the replacement of the card I/S-CL is required, unless the failure cant be
easily identified, or depends on the interface circuits with the auxiliary boards (VCB, RCBCUS, SCB).
9. In case the card comes from a general purpose spares kit, it will be necessary to set all
the operating parameters before starting-up the inverter. In case the card is a specific
spare part for the system, jump to step 14.
10. Set the card in TEST mode by moving the DIP6 SW1 in OFF position.
11. Precharge the capacitors, close the input switch and supply the electronics.
12. Connect the UPSTest software and send the following commands (the tables below the
command give the suggested values):
LOBAxxx Low battery pre-alarm
VDC NOM
110
220
LOBA100
LOBA200
Single IMB.e
/ ITB.e
PHAS270
PHAS300
Parallel
IMB.e / ITB.e
PHAS400
PHAS450
SVDC110
SVDC220
JUD411292
SHDC165
SHDC330
SLDC090
SLDC180
SMRD150
SMRD300
Output
SOOV127
SOOV132
SOOV138
SOOV146
SOOV239
SOOV253
SOOV265
SOOV276
Em. Line
SBOV132
SBOV138
SBOV144
SBOV152
SBOV249
SBOV264
SBOV276
SBOV288
13.
14.
15.
16.
Output
SOUV093
SOUV098
SOUV102
SOUV108
SOUV177
SOUV187
SOUV195
SOUV204
Em. Line
SBUV088
SBUV092
SBUV096
SBUV102
SBUV166
SBUV177
SBUV184
SBUV192
SEPOxxx Nominal output power (ex: for a 10kVA the command is SEPO010)
Store all the settings by sending the command MEEE000, or pressing F4.
Open the input switch and switch off the IMB.e / ITB.e.
Precharge the capacitors, close the input switch and start-up completely the UPS.
Measure the output voltage and, if necessary, adjust it by means of the potentiometer P1
on the card VCB.
Check that all the measure on the UPSTest screen, or on the front panel, correspond to
the values measured; on the contrary modify the value read on the screen with the
following commands:
TIFRxxx (inverter voltage setting phase R; xxx is the value measured)
TIFSxxx (inverter voltage setting phase S; xxx is the value measured) ONLY FOR ITB.e
TIFTxxx (inverter voltage setting phase T; xxx is the value measured) ONLY FOR ITB.e
TUFRxxx (output voltage setting phase R; xxx is the value measured)
TUFSxxx (output voltage setting phase S; xxx is the value measured) ONLY FOR ITB.e
TUFTxxx (output voltage setting phase T; xxx is the value measured) ONLY FOR ITB.e
TBFRxxx (em. line voltage setting phase R; xxx is the value measured)
TBFSxxx (em. line voltage setting phase S;xxx is the value measured) ONLY FOR ITB.e
TBFTxxx (em. line voltage setting phase T; xxx is the value measured) ONLY FOR ITB.e
TCFRxxx (output current setting phase R; xxx is the value measured)
TCFSxxx (output current setting phase S; xxx is the value measured) ONLY FOR ITB.e
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17.
18.
19.
20.
21.
TCFTxxx (output current setting phase T; xxx is the value measured) ONLY FOR ITB.e
Store all the settings by sending the command MEEE000, or pressing F4.
Carry out some mains failure tests and commutations to emergency line.
Personalize the UPS with the following commands:
BATCxxx (Set production year, for example: 2008=080)
NUMBxxx (Set serial number)
Store all the settings by sending the command MEEE000, or pressing F4.
Check the correct operation of the front panel and the relay cards (if installed).
Check the setting of the date and time on the front panel.
Reset the history log.
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6.
7.
8.
9.
10.
11.
12.
13.
Change the IGBT driver board and check the connection with the IGBTs.
On the card I/S-CL move the DIP6 SW1 in OFF position (test mode).
On the card VCB move the jumper J1 in position 2-3 (manual).
Connect the external power supply to the POWER SUPPLY board, connect a PC to the
UPS and run the UPSTest software
With the external power supply the DC voltage is outside the nominal range, so the
variable VDC_OK is not active (blue). The variable can be activated changing the DC
voltage measure to be within the range sending the command TVBAxxx where xxx is
the value desired.
Turn on the inverter sending the command INON000, or pressing F6.
Check that all the red LEDs on the driver boards are ON and verify the voltage
waveform between emitter (E) and gate (G) of the IGBTs (see picture 2). If necessary
modify the amplitude of the positive part of the waveform until it reaches 16V, moving the
potentiometer P2 on the POWER SUPPLY board.
Turn off the inverter sending the command INOF000, or pressing F7, and re-connect the
POWER SUPPLY board to the internal supply.
Precharge the capacitors, close the input switch, start-up the inverter by sending the
command INON000, or pressing F6, and increase the modulation by means of the
potentiometer P1 on the card I/S-CL. Check that the output waveform increases regularly
up to the nominal value.
Reduce the modulation to zero by rotating back the potentiometer, send the command
INOF000, or press F7, to turn off the inverter and open the input switch.
On the card I/S-CL move the DIP6 SW1 in ON position (automatic mode).
On the card VCB move the jumper J1 in position 1-2 (automatic).
Precharge the capacitors, close the input switch, start-up the IMB.e / ITB.e and check the
inverter operation under load.
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4.1 INVERTER
4.1.1 General notes on the TEST mode
The TEST mode is a operating condition where the inverter doesnt start-up automatically but
waits for the commands sent by the operator through the UPSTest software. In this condition
some alarms are hidden and the UPS can be tested completely. When the UPS is in manual bypass for example, just setting the unit in TEST mode allows the operator to check the UPS
operation. The TEST mode can be set by moving the DIP6 SW1 in position OFF in the card I/SCL. The microprocessor acquires the position of the dip-switch only after it has been reset
(switching off the IMB.e / ITB.e or by pressing the push-button SW3 in the I/S-CL).
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NOTE
For all IMB.e / ITB.e range the commutation frequency is set at 4kHz, so the period of the
triangle waveform must always be 250s.
This waveform is compared with the reference sine-wave generated by the microprocessor
to create the IGBTs PWM signals.
In the following steps the sine-wave generated by the microprocessor and the IGBTs turn-on
signals will be checked. The inverter can be turned-on only if all the software conditions are
fulfilled, so its necessary to change the DC voltage reading (now coming from the external
power supply) to enable the variable VDC_OK.
5. Change the DC voltage reading sending the command TVBAxxx, where xxx is the
desired value, and check that the command is acquired by the microprocessor and that
the variable VDC_OK is activated.
6. Turn-on the IGBT modulation by sending the command INON000 or pressing F6.
7. Place the oscilloscope probe between the analog ground and pin 7 of U2 (card VCB),
rotate P1 of the card I/S-CL () and check that the amplitude of the generated sine-wave
increases, and then turn back P1 until the same is at zero again ().
8. Check that the red LEDs on the IGBT driver boards are correctly lit.
9. Verify the turn-on signal between emitter (E) and gate (G) of the IGBTs (see picture 2).
10. Turn-off the IGBT modulation by sending the command INOF000 or pressing F7.
11. Disconnect the external power supply.
After disconnecting the external power supply the microprocessor is reset and the DC
voltage setting modified before is cleared, so at the following start-up the unit will show the
exact DC voltage value.
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JUD411292
5 ROTARY CONFIGURATION
5.1 CONFIGURATION 1 WITHOUT SBCB
The picture below shows the block diagram of rotary-sw configuration 1 without SBCB.
The maintenance or repair of the inverter must be performed in manual bypass mode. The
rotary-sw must be in position 2 (SW1 open, SW2 closed). Refer to the specific manual section.
To perform the commutation tests, restart the inverter from the position 2 of rotary-sw as
follow:
Press S1/CPFC until the display is supplied
Keep pressed S1/CPFC and close ICB
Release S1/CPFC
Without closing OCB, move the rotary-sw in position 1+2.
The inverter is ON, the SW1 is closed so the bypass is available and the commutation test
can be performed.
To return to the normal operating condition, the following steps must be done:
It is not possible to close OCB in position 1+2 with the inverter ON. The auxiliary contact of OCB
is not anticipated, so the inverter it will not be shut down before the power breaker is closed.
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It is not possible to close OCB in position 1+2 with the inverter ON. The auxiliary contact of
OCB is not anticipated, so the inverter it will not be shut down before the power breaker is
closed.
The picture below shows the block diagram of rotary-sw configuration 1, with SBCB, for a
parallel system.
To perform the commutation tests, restart the inverter from the position 2 of rotary-sw. as
follow:
Press S1/CPFC of the first inverter until the display is supplied
Keep pressed S1/CPFC and close ICB of the first inverter
Release S1/CPFC
Press S1/CPFC of the second inverter until the display is supplied
Keep pressed S1/CPFC and close ICB of the second inverter
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Release S1/CPFC
Without closing any OCB, move the rotary-sw in position 1+2.
Close SBCB of both inverter
Move both by-pass switches in BY-PASS position
Rotary switches must be kept in position 1+2, both OCB open, both SBCB closed and bypass switches in BY-PASS position. The inverters are ON, the SW1 and SBCB are closed, the
emergency line static switches are closed so the bypass is available and the commutation test
can be performed.
This is a parallel system, so to commutate from bypass to inverter and viceversa, the
NORMAL BYPASS SWITCH of both inverter must be moved. After measuring the difference
between the emergency line input and the inverter output voltage in both unit, to be sure that
inverter and bypass are synchronized, the following steps must be done:
Move the by-pass switch of unit 1 in NORMAL position. Both emergency line static
switches will be open and inverter 1 static switch will be close.
Move the by-pass switch of unit 2 in NORMAL position. Both inverter static switches
will be close and both emergency line static switches will be open.
To return to the normal operating condition, the following step must be done:
It is not possible to close OCB in position 1+2 with the inverter ON. The auxiliary contact of
OCB is not anticipated, so the inverter it will not be shut down before the power breaker is
closed.
The maintenance or repair of the inverter must be performed in manual bypass mode. The
rotary-sw must be in position 2 (SW1 open, SW2 closed). Refer to the specific manual section.
The commutation test can be performed with rotary in position 2 and SBCB closed. In this case,
the inverter output is not connected to the load (SW1 open).
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The maintenance or repair of the inverter must be performed in manual bypass mode. The
rotary-sw must be in position 2 (SW1 open, SW2 closed). Refer to the specific manual section.
The commutation test can be performed with rotary in position 2, SBCB closed and OCB
open. To perform the commutation tests, restart the inverter from the position 2 of rotary-sw as
follow:
Press S1/CPFC of the first inverter until the display is supplied
Keep pressed S1/CPFC and close ICB of the first inverter
Release S1/CPFC
Press S1/CPFC of the second inverter until the display is supplied
Keep pressed S1/CPFC and close ICB of the second inverter
Release S1/CPFC
Close SBCB of both inverter
Move both by-pass switches in BY-PASS position
Rotary-sw must be kept in position 2, both OCB must be open and by-pass switch in BYPASS position.
This is a parallel system, so to commutate from bypass to inverter and viceversa, the
NORMAL BYPASS SWITCH of both inverter must be moved. After measuring the difference
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Index
1.
INTRODUCTION.................................................................................. 3
2.
SOFTWARE INSTALLATION...........................................................................4
2.2
2.3
2.3.1
MEASURES...............................................................................................6
2.3.2
UPS DATA.................................................................................................6
2.3.3
VARIABLES ..............................................................................................7
2.3.4
OUTPUTS ..................................................................................................7
2.3.5
INPUTS ......................................................................................................7
2.3.6
2.3.7
2.3.8
GAUGES ...................................................................................................8
2.3.9
CONTROLS ...............................................................................................8
2.3.10
PARALLEL ............................................................................................8
Rev.
2.4.1
BYPASS ..................................................................................................10
2.4.2
OUTPUT ..................................................................................................10
2.4.3
INVERTER ...............................................................................................10
Descrizione
Description
First Issue
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
24.01.09
P.Conti
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
12
Codice / Code
JUD411293
BATTERY ............................................................................................... 10
2.4.5
2.4.6
2.4.7
2.4.8
IDENTIFICATION.................................................................................... 11
2.4.9
TIMER SETTING..................................................................................... 12
2.5
HYSTORY OF ALARMS................................................................................ 12
2.6
SHORTCUT KEYS......................................................................................... 12
Index of pictures
Picture 1 RS232 connection cable ............................................................................................................ 3
Picture 2 Communication configure panel................................................................................................. 4
Picture 3 Modem setup.............................................................................................................................. 5
Picture 4 UPS Test screen ........................................................................................................................ 5
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JUD411293
1.
INTRODUCTION
The monitoring and test software of the UPS, UPS-Test allows, by means of RS232
connection, to control all the measures and status of the equipment and to carry out settings
and modifications of the UPS configuration.
2.
The UPS-Test software is connected through the RS232 serial port of the PC to the RS232
serial of the UPS. The RS232 connection cable is built according to the picture 1.
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Port adress: Set the serial COM where the UPS is connected.
Baud rate: Set the speed of the serial communication. Set to 2400 baud.
Stop bits: Select 1.
Data bits: Select 8.
Parity: Select None.
Flow Control: Select None.
Connection: Select Local to connect the PC to the UPS. Select Remote to connect the
PC to the UPS trought a mode connection.
Syncro_Key: Select No.
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OUT_V_R
OUT_V_S
OUT_V_T
INV_V_R
INV_V_S
INV_V_T
ACDC_V
DC_CUR
IB_BOO
F_BYP
F_INV
In the area below, the field NUMBER represents the serial n of the equipment and the
field VER. SW. represents the revision of the UPS control software installed.
On the area TX Check the transmission control indicator is represented. If the connection
is correct the figures increases cyclically up to 250 automatically.
The following 4 groups represent the limit values (for the voltage to be declared available)
and the histeresys for:
BYP
INV
OUT
VDC
#1
#2
#3
#4
The following 3 groups represent the limit values (for the frequency to be declared in
tolerance) and the histeresys for emergency bypass as follows:
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#5
2.3.3 VARIABLES
The area titled Variables represents the relevant internal status variables of the UPS. The
meaning of each variable is described below:
INV_ON
SSW_ON
IOK
ROK_X
O_LOAD
HITE
FROK
RMS_OK
COK
VUOK
SYNCOK
I_OVER
IMTERM
VDC_OK
2.3.4 OUTPUTS
The area titled Outpus represents the relevant digital outpus of the UPS. The meaning of
each variable is described below:
COK
BY_BL
IFL
CONAC
RESET_RITR_BL
R3_INV_FEED
R4_BYP_FEED
R5_LOW_BATT
R6_MAINS_FAU
If active the UPS output voltage is in tolerance (see limit group #3)
When active the load is blocked on the emergency bypass
When active the inverter SSW is closed
When active the PWM of the inverter IGBT bridge is on
When active the BY_BL condition is reset
When active relay Inv. Feeds Load is active too (ARC card)
When active relay Bypass Feed Load is active too (ARC card)
When active relay Low Battery is active too (ARC card)
When active relay Mains Fault is active too (ARC card)
2.3.5 INPUTS
The area titled Inputs represents the relevant digital inputs of the UPS. The meaning of
each variable is below described:
MBY_CLOSE
EPO_BUS
BO_BUS
BYP_SW (FUSE)
TERMO_SW
OCB
MCS
First Issue 24/01/09
7 of 12
When active Mains fault signal (from the rectifier) is not active
When active Rectifier fault sign. (from the rectifier) is not active
When active Input wrong seq. sign. (from the rectifier) is not active
When active Blown fuse sign. (from the rectifier) is active
When active the up arrow key on the front panel is pressed
When active the down arrow key on the front panel is pressed
When active the enter key on the front panel is pressed
When active the buzzer key on the front panel is pressed
When active the reset key on the front panel is pressed
2.3.8 GAUGES
The two gauges located under the third column represents the following values:
EN. CAR
ACCUMU
2.3.9 CONTROLS
The area above the flags contains the following control parameters:
FEFO
KF_BY
KF_OU
Must be 180
Must be between 800 and 900
Must be between 800 and 900
2.3.10 PARALLEL
If the UPS is working in parallel mode the relevant area MASTER under the second
column and the active key Par. Data are active. For the description of the relevant functions
refers to the Parallel Redundant Operating Manual.
BOOST OPERATION
If the Boost function is active, the push button BOOST visualizes the parameter of the
Boost Operation
IB_TR
IB_RT
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(XXX=100/250)
(XXX=100/250)
(XXX=100/250)
phase R voltage
phase S voltage
phase T voltage
(XXX=100/250)
(XXX=100/250)
(XXX=100/250)
phase R voltage
phase S voltage
phase T voltage
phase R current
phase S current
phase T current
phase R voltage
phase S voltage
phase T voltage
2.4.2 OUTPUT
TUFRXXX
TUFSXXX
TUFTXXX
ZCFR000
ZCFS000
ZCFT000
TCFRXXX
TCFSXXX
TCFTXXX
(XXX=005/999)
(XXX=005/999)
(XXX=005/999)
2.4.3 INVERTER
ZIFR000
ZIFS000
ZIFT000
TIFRXXX
TIFSXXX
TIFTXXX
(XXX=100/250)
(XXX=100/250)
(XXX=100/250)
2.4.4 BATTERY
TVBAXXX
TCBAXXX
TYBAXXX
TAUTXXX
LOBA XXX
(XXX=100/600)
(XXX=010/999)
(XXX=002/999)
(XXX=100/600)
BATT000
ZCBA000
Voltage
Current
Battery type
(i.e.: batt. 24Ah = TYBA024)
Nominal auton. (i.e.: aut. 20 = TAUT020)
Low battery level
Forces to the 100% battery autonomy
zero current
(XXX=000/002)
(XXX=000/999)
(XXX=000/999)
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(XXX=010/999)
(XXX=000/999)
(XXX=000/999)
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(XXX=010/060)
(XXX=000/999)
2.4.8 IDENTIFICATION
CNAMXXX
(XXX=000/005)
CLANXXX
(XXX=000/005)
UPS language
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(XXX = 000/059)
(XXX = 000/023)
(XXX = 000/031)
(XXX = 000/012)
(XXX = 000/099)
(*)
(1)
TFFR +
060
055
050
045
040
035
030
025
020
015
010
+/- 6%
+/- 5,5%
+/- 5%
+/- 4,5%
+/- 4%
+/- 3,5%
+/- 3%
+/- 2,5%
+/- 2%
+/- 1,5%
+/- 1%
minutes setting
hour setting
day setting
month setting
year setting
standard setting
XXX = 000
XXX = 001
XXX = 002
..........
XXX = 008
During the download the TX CHECK counter on the computer starts to count from 0 to 1800.
To read the history on the computer the F1 key can be pressed.
Description
F1
F2
F3
F4
F5
F6
F7
F8
F9
After the READ000 command allows to read the history on the computer.
Sends RESE000 command.
Sends all the zeroes to the UPS.
Sends E2PROM data storing command : MEEE000.
Sends the buzzer quieting command : BUZZ000.
Sends the inverter ON command : INON000.
Sends the inverter OFF command : INOF000.
Adjusts the limits for the bypass and the output voltage : TVLX000.
Adjusts the limits for the frequency at +/- 4% : TFFR040.
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Index of sections
Code
JUD410372
JUD411351
Rev.
/
A
B
Descrizione
Description
First Issue
Revision JSE413994
Revision JSE414786
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
03.03.09
16.03.11
11.10.11
P. Conti
P. Conti
P. Conti
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
di Pag.
of Pag.
Codice / Code
JUD411480
Rev.
1)
Scollegare il cavo di terra dei filtri rete oppure togliere le schede filtro rete.
2)
3)
4)
5)
6)
Cortocircuitare tutti i connettori delle gate degli igbt del ponte inverter.
7)
1)
1)
Descrizione
Description
First issue
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
20.03.08
P. Conti
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
I/E
di Pag.
of Pag.
Codice / Code
JUD410372
1)
1)
2)
Ricollegare il cavo di terra dei filtri rete oppure rimontare le schede filtro rete.
3)
4)
5)
6)
Togliere tutti i cortocircuiti dai connettori delle gate degli igbt del ponte inverter.
7)
JUD410372
cortocircuitando
la
morsettiera
2 of 4
8)
Disconnect the ground wire of the mains filters, or remove the mains filter
boards.
9)
1)
Apply 500Vdc between the input/output terminal board and ground. Make sure
the insulation resistance exceeds 50Mohm.
Dielectric strength test carried out with the following instrument: high
voltage tester UH28A sn96123490
2)
Apply the test voltage gradually between the input/output terminal board and
ground starting from zero up to 2500Vac for one minute. Make sure no
discharges or insulation losses occur with currents exceeding 20mA.
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2)
Apply 500Vdc between the input/output terminal board and ground. Make sure
the insulation resistance exceeds 50Mohm.
1)
2)
Reconnect the ground wire of the mains filters, or reassemble the mains filter
boards.
3)
4)
5)
Remove all the short-circuits from the power contacts of the inverter bridge.
6)
Remove all the short-circuits from the connectors of the IGBT gates on the
inverter bridge.
7)
Remove all the short-circuits from the power contacts of the static switches.
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ISTRUZIONE OPERATIVA
Programmazione scheda FMC
IMPORTANTE
Sul connettore M1 deve essere sempre collegato un ventilatore.
Tranne dove specificato diversamente per tensioni di alimentazione a 230Vac verranno
utilizzate schede pb068-FMC230 (N_FS3048) mentre per tensioni di alimentazioni a
115Vac verranno utilizzate schede pb270-FMC115 (N_FS3034).
La scheda FMC permette di monitorare i ventilatori nei seguenti casi:
a)
b)
c)
La programmazione avviene partendo con tutti i jumper (JP1..JP12) aperti, per qualsiasi
caso di monitoraggio sopra indicato, e prosegue come viene riportato di seguito.
Rev.
A
B
C
D
Descrizione
Description
Revised JSE413363
Revised JSE413363
Revised JSE413716
Revised JSE414475
Data
Date
Emesso
Issued
Controllato
Checked
Approvato
Approved
05/07/10
08/07/10
26/11/10
24/08/11
N. Fognani
N. Fognani
N. Fognani
N. Fognani
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
E. Simoni
Lingua
Language
Pagina
Page
I/E
di Pag.
of Pag.
Codice / Code
JUD411351
JP2) - Ventilatore su M2
Chiudere JP2
JP3) - Ventilatore su M3
Chiudere JP3
JP4) - Ventilatore su M4
Chiudere JP4
JP5,6,7,8)
POTENZA TENSIONE
19W
230Vac
MODELLO
SCHEDA
JP5
JP6
JP7/8
pb068-N_FS3048
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
2-3
1-2
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
2-3
2-3
1-2
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
POTENZA TENSIONE
MODELLO
SCHEDA
JP9/10 JP11
JP12
4650N
19W
230Vac
pb068-N_FS3048
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
1-2
2-3
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
1-2
2-3
2-3
7805ES
38W
115Vac
pb270-N_FS3034
2-3
1-2
2-3
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
W2E200
80W
115Vac
pb270-N_FS3034
2-3
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JP2) - Ventilatore su M2
Chiudere JP2
JP3) - Ventilatore su M3
Chiudere JP3
JP4) - Ventilatore su M4
Chiudere JP4
JP5,6,7,8)
POTENZA TENSIONE
MODELLO
SCHEDA
JP5
JP6
JP7/8
4650N
19W
230Vac
pb068-N_FS3048
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
2-3
1-2
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
1-2
4600N
18W
115Vac
pb270-N_FS3034
2-3
2-3
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
POTENZA TENSIONE
19W
230Vac
MODELLO
SCHEDA
JP9/10 JP11
JP12
pb068-N_FS3048
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
1-2
2-3
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
1-2
2-3
2-3
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
JUD411351
3 of 8
JP2) - Ventilatore su M2
Chiudere JP2
JP3) - Ventilatore su M3
Chiudere JP3
JP4) - Ventilatore su M4
Chiudere JP4
JP5,6,7,8,9)
MODELLO
VENTILATORE
4650N
POTENZA TENSIONE
19W
230Vac
MODELLO
SCHEDA
JP5
JP6
JP79
pb272-N_FS3080
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb272-N_FS3080
1-2
2-3
1-2
7450ES
46W
230Vac
pb272-N_FS3080
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb272-N_FS3080
79W
230Vac
pb272-N_FS3080
80W
230Vac
pb272-N_FS3080
2-3
2-3
2-3
4600N
18W
115Vac
pb271-N_FS3079
2-3
2-3
1-2
7805ES
38W
115Vac
pb271-N_FS3079
2-3
A17-M12-SWB
42W
115Vac
pb271-N_FS3079
1-2
W2E200
80W
115Vac
pb271-N_FS3079
2-3
2-3
2-3
JP10
JP11
JP12
JP10,11,12)
MODELLO
VENTILATORE
POTENZA TENSIONE
MODELLO
SCHEDA
4650N
19W
230Vac
pb272-N_FS3080
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb272-N_FS3080
1-2
1-2
2-3
7450ES
46W
230Vac
pb272-N_FS3080
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb272-N_FS3080
79W
230Vac
pb272-N_FS3080
80W
230Vac
pb272-N_FS3080
2-3
2-3
2-3
4600N
18W
115Vac
pb271-N_FS3079
1-2
2-3
2-3
7805ES
38W
115Vac
pb271-N_FS3079
2-3
A17-M12-SWB
42W
115Vac
pb271-N_FS3079
1-2
W2E200
80W
115Vac
pb271-N_FS3079
2-3
2-3
2-3
JUD411351
4 of 8
OPERATING INSTRUCTION
FMC card programming
IMPORTANT
A fan must always be connected to the connector M1.
If not specified differently for for 230Vac voltage supply pb068-FMC230 (N_FS3048) will
be used while for 115Vac voltage supply pb270-FMC115 (N_FS3034) will be used.
The FMC card allows the fans monitoring in the following cases:
a)
b)
c)
#3 fans of the same model (on M1-M2-M3) and a fourth one of a different type
connected to the connector M4. In this case the card has a different code: use
pb271-FMC3x115 (N_FS3079) for supply voltage of 115Vac or pb272-FMC3x230
(N_FS3080) for supply voltage of 230Vac.
The programming starts with all the jumpers (JP1JP12) open and proceed as indicated
hereunder.
JUD411351
5 of 8
1)
JP1) - Fan on M1
JP2) - Fan on M2
Close JP2
JP3) - Fan on M3
Close JP3
JP4) - Fan on M4
Close JP4
JP5,6,7,8)
POWER
JP5
JP6
4650N
19W
pb068-N_FS3048
1-2
1-2
JP7/8
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
2-3
1-2
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
2-3
2-3
1-2
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
POWER
4650N
19W
230Vac
pb068-N_FS3048
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
1-2
2-3
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
1-2
2-3
2-3
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
JUD411351
JP12
6 of 8
2)
JP1) - Fan on M1
JP2) - Fan on M2
Close JP2
JP3) - Fan on M3
Close JP3
JP4) - Fan on M4
Close JP4
JP5,6,7,8)
POWER
JP5
JP6
4650N
19W
pb068-N_FS3048
1-2
1-2
JP7/8
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
2-3
1-2
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
2-3
2-3
1-2
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
POWER
4650N
19W
pb068-N_FS3048
1-2
1-2
JP12
1-2
4715MS23TB5A
15W
230Vac
pb068-N_FS3048
1-2
1-2
2-3
7450ES
46W
230Vac
pb068-N_FS3048
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb068-N_FS3048
79W
230Vac
pb068-N_FS3048
80W
230Vac
pb068-N_FS3048
2-3
2-3
2-3
4600N
18W
115Vac
pb270-N_FS3034
1-2
2-3
2-3
7805ES
38W
115Vac
pb270-N_FS3034
2-3
A17-M12-SWB
42W
115Vac
pb270-N_FS3034
1-2
W2E200
80W
115Vac
pb270-N_FS3034
2-3
2-3
2-3
JUD411351
7 of 8
3)
JP1) - Fan on M1
JP2) - Fan on M2
Close JP2
JP3) - Fan on M3
Close JP3
JP4) - Fan on M4
Close JP4
JP5,6,7,8,9)
FAN MODEL
POWER
4650N
19W
pb272-N_FS3080
JP5
JP6
JP79
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb272-N_FS3080
1-2
2-3
1-2
7450ES
46W
230Vac
pb272-N_FS3080
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb272-N_FS3080
79W
230Vac
pb272-N_FS3080
80W
230Vac
pb272-N_FS3080
2-3
2-3
2-3
1-2
4600N
18W
115Vac
pb271-N_FS3079
2-3
2-3
7805ES
38W
115Vac
pb271-N_FS3079
2-3
A17-M12-SWB
42W
115Vac
pb271-N_FS3079
1-2
W2E200
80W
115Vac
pb271-N_FS3079
2-3
2-3
2-3
JP10,11,12)
FAN MODEL
POWER
4650N
19W
JP11
JP12
pb272-N_FS3080
1-2
1-2
1-2
4715MS23TB5A
15W
230Vac
pb272-N_FS3080
1-2
1-2
2-3
7450ES
46W
230Vac
pb272-N_FS3080
1-2
7855 ES
A17-M23-SWB
A17-T23-SWB
W2E200-HH38-01
45W
230Vac
pb272-N_FS3080
79W
230Vac
pb272-N_FS3080
80W
230Vac
pb272-N_FS3080
2-3
2-3
2-3
4600N
18W
115Vac
pb271-N_FS3079
1-2
2-3
2-3
7805ES
38W
115Vac
pb271-N_FS3079
2-3
A17-M12-SWB
42W
115Vac
pb271-N_FS3079
1-2
W2E200
80W
115Vac
pb271-N_FS3079
2-3
2-3
2-3
JUD411351
8 of 8