Professional Documents
Culture Documents
INSPECTION
& TESTPLANS
MECHANICAL
1IYORKS
STANDARDSPECF|eAnONNo-
62-1100RevI
p a o "*
lol
5d
REVISED& UPDATEO
^+,.4-
ISSUEO
ASSTANDARD
SPECTFICATION
Connltto
convenor
Bu.eau
Chalman
(x)
|NSPECT|ON
& TESTiLANS
MECHANTCALWOBKS
STANDARDSPECIFICATION
Nd
6-82-t'100
RevI ^
Paqera!! a 6f
Abbreviations:
AFC
A,/G
AS
CFB
wPs
ApprovedForConstruction
AboveGround
Alloy Steli.e.Cr-MosteelslikeA33 Gr PIl, P5,P9,P22,etc,
CerarnicFibreBlankets
CarbonSteel
Cat SalOpen
FreeDraught
CeneralAnargementDrawings
HydrogenInducei Cracking
IndianBoiler Rgulations
hduoedDraught
InnerSide
lnck Oper/Lock Close
LongitudinalTraverse
Low Temperature
CaxbonSteel
MagneticParticleTesting
NationalAssociationof Conosion
Non DsftuctiveTesting
Non ReturnValve
OverDimension
Consignment
OuterSide
PositiveMaterialIdentification
ProcedueQualificationRecord
PenetrantTesting
PostWeld HeatTreafircnt
Reinforcement
Radiographic
Testing
Stainless
SteellikeA3l2 T? 304,316 321,304L,316L,316Mo,
e&.
SulphideStressConosionCaacking
Tray SupportRing
UndorDox,nFIowClearance
WeldingProcadure
Specification
Construction
Committee
cs
cso
FD
GAD
HIC
IBR
ID
vs
LOl LC
LT
LTCS
T
NACE
NDT
NRV
oDc
o/s
PMI
PQR
PT
PWIIT
RF
RT
ss
sscc
TSR
UDFC
Convenor:
Members
:
copydght
EIL- Allrishlsleseded
*#ffi@
INSPECTION
& TESTPLANS
MECHANICALWORKS
STANDARDSPECIFICAIION
No.
6+2-'1100 Rov I
Paqe FE
I dn_
5O
GENERAL NOTE
Tfte enclose.l
Droebiolsitt
'Charge
may
givei, contiactor
Conlractor lo
an.l sah lt to
EIUOwner, C'
LEGEND
m
i,rhichrequireswitnessing/inspe.tion/verificadon
andacceptarc
by Ov,ner/EIL
anyfurtherprocessing
is permitted.
Contraclorshallnot processthe activity/itembeyonda Hold Pointwilhoutwdtten
by Owner/EILexceptwhereprior writtenperrnission
for firrtherprocessing
is
Rw
of Contractor'sdocumentation.
Inspection
by Owner/EIL.
or makingobservations
to veri& whetheror not materiavitems
or services
to specifiedrequiremenls.
Surveillance
activitiesmayincludeaudit,inspections,
essof testing re ew of quality documerfation& recods, pelsonllel qualifications,
wc
Examinationby Contractor.
Copyright
EIL-All riEhts
reseNd
sEffi@
INSPECTION
& TESTPLANS
MECHANICALWORKS
ITP NO.
STANDARDSPECTFICATION
No.
6-82-l'100Rev1
t.t " 56
Pas.A
(Steetr of 12.)
1110REV1
4BOVD GROUNDPIPING
sl.
Acfivif
No
PRIOR
lwc
HP
FormatM2
FormatM2
WC*
Rw*
Yes
wc
wc
W
W
FormatM3, M4
FormatM3, M4
wc
HP
FormatM5
wc
wc
wc
HP
HP
HP
FormatM6
FormatM6
FormatM5, M6
wc
FormatM7
WC
HP
FormatM8
ure Qualification
a) Revier^. proposed
procedure
b)w
of ProposedProsdureTsting
c)
ofQualified Procdure
WC
WC
HP
HP
wc
t{P
WC
HP
WC
WC
Rw
HP
Yes
S
W
HP
FormatM9
Fornat M9
FormatM9
ii)Alloy
WPS/?QR
a) Review ProPosed
procedure
b) Testing
D Car Steel
ii) AIloy
c)A
4.
Steel
offinal WPS/PQR
Wlder
QualificationTest
5,
& approvalofwelders
6.
Recordsto be
Submitted
Form{t No.
wc
supplyincludingohecktesting
WeldingF
MaterialApproval/Qualifi
cation
a)
Test Certifi cate,/Documents
b) Testin& f aoy
Steel
,
3.
EIL
FABRICATION
hcoming
a) Owner's
b)
l.
Contractor
NDT
7.
Smallbore)
8.
Lines
9.
Isometrisnot available
of sketches
b) Joint
beringin sketches
Matedal
- c.s.
- C.S.pi
< 60t)#nting
600#ratiogandabove
- A.S.P
wc
wc
S.SPiping,NACE piping,H,
WC
ary othertsts/documentation
requi
of fillermtals:
i)
For Alloy
& Stainless Stl welding filler netals, chemical analysis to be caried out for vry
ii)
For LTCS
iii) ForNACE
Pl. refer page 5 of 07 for definitionof WC, Rw,HP,W, S andSection-B(page43 of 107)for fomats
FomatNo.8-00-000
CopyighlEIL-Allishts reserved
ffi@
IMSPECTION
& TESTPLANS
MECHANIGALWOBKS
STANDARD SPECIFICATIONNo.
6-82-1100Rev1 .
Paa.*
5 + 56
(Sheet2 of 12)
l 0REVI
ABOVEGROUI{DPIPINC
ITP NO.
EIL
Activity
Recods to be
Submitted
FontratNo.
wc
Dimens
checks
Fit-up
wc
wc
wc
wc
wc
Rw
wc
wc
wc
for branchjoints
Fit-up
Pre-heat(i any)
of purity ofpurging/shildingGas(if
FormatMl0
FormatMl0
Fomat Ml0
Yes
any.)
?urging
(if any)
Shielding
Bakingof
Intr-pass
& Temperature
check.
Visual
of oompletedwelds having
- Random
- t00%
9.
ofPWHTCycle
t0.
graph
Review Time - Temperature
n.
HardIrss
a) For C . Materials
b) For A
Materials Piping
wc
wc
wc
wc
HP
Ys
wc
wc
Fonat M12
Format
Ml I
marking(for Random
Radiography
13.
wc
FormatMl I
FormatMl2
wc
12. PTA4T
wc
s
s
s
FormatMl3, Ml4
HP
FormatMl5
107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of l0?) for formats
Formst
No.8{0-0001
,"sffiH@
STANDARD SPECIFICATIONNO.
6{2.1100Rev1 r'
6t
o.^6fl
(Sheet3 of 12)
ITP NO.
sl.
Activity
No.
t4.
1110REV1
ABOI'E GROUNDPIPING
Radio
Rcordsto be
Submitte
FormatNo.
CJntractor
Inte$retation/ Rview
a) For
SteelPiping
b) For
Piping
SteeVSS
wc
wc
Check
for Radiography
wc
andprimerapplication
16.
Surfacecl
1.
Lifting
2.
Test
3.
Location
4.
5.
Provision
6.
oft'?e of supports,Anchors,Guides
7.
of gaskets/fasteners
HP
M16
Format
HP
FornatM 16
FormatMl6
wc
FormatMl?
wc
wc
Rw
Yes
Rw
Ys
wc
wc
wc
wc
Rw
HP
Annex-l
Rw
HP
Annex-1
S.SPipin&NACEpipins
(N'RV,
toapsand
9.
- C.S.pip
np
- A.S.Pi ng,S.SPiping,NACEpiping
HP
Provision coldpull,ifany.
HP
PL refrpage5
Fomet No.8{6000
Annex-l
107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats
copyright
EIL- Allnights
re3r!d
ffi@
& TESTPLANS
INSPECTION
MECHANICALWO
6{2-1100 ReY'l ,
P.oe Ls
+ d+
(Shet4 ol12)
1110RXV1
ABOI.EGROI'NDPIPINC
ITP NO.
sl,
Activity
No.
PROOF
l.
Procdure
Recods to be
Submitted/
Formsl No.
Contractor
TING
2,
ofTshngarrangements
HP
Annex-2
Annex-2
Annex-2
lveskeptopenandconfirmthat
doneagainstclosedvalvseat
3.
Checkall
testingis
4.
controlvalves,
Isolation equipments,
bellows. Removalofflappersfrom
Annox-2
HP
Annex-I,
Format
M21
HP
FormatMl8
HP
FormatMl
if any
wc
wc
8.
ofchecklist (Punchlist)
wc
HP
AImex-3
9.
ofchecklist
wc
wc
wc
HP
Annex-3
chgck
ial Identification
asper
Positive
6.
7.
a) Review
Gauges
b) Field
ing(preliminary)
10,
.
Visuali
HP
Hydrotesting
dudng
Yes
wc
wc
Annex-2
Annex-2
107 for definition ofWC; Rw, IIP, W, S and Section-B (page 43 of 10?) for formats
FomalNo.S{0{001
Copyri.ghl
EIL- All (ghls @s6rved
-"#H@
& TESTPLANS
TNSPECTION
MECHANICALWORKS
No,
STANDARD
SPEcIFIoATION
B{2-1t00 Revt
P"o" Eg
t or
(Sheet 5 of 12)
I1? NO.
1110RXV 1
ABOVE GROI]ND PIPING
st.
Activity
No,
11.
EIL
wc
wc
wc
HP
WC
wc
HP
FormatM20
WC
HP
Annex-2
wc
Rw
Yes
t5.
Contracto]
Recordsto be
Submitted/
Format No.
Torqueti
g/ tensioningof flangejoints,
FormatMl9
Annex-2
ioable
18.
System
19.
Settingo
INSP
supports
& TESTDOCI'MENTS
ss of Inspction and Test Records
** Refer
at siteNo. 5-
NOTES:
i)
For
ii)
Fori
,ffi@
& TESTPLANS
INSPECTION
MECHANICALWORKS
No.
STANDARDSPECIFICATION
Rev1 / ,^
6-82-1100
'q
P.de lt=i,
61-
(Sheet6 of 12)
ITP NO.
1110REV 1
ABOVE GROUND PIPING
ANNEX_1
Checklist for Mechanical Clearance- A-lG Piping
Plant/Unit :
Contractor :
Witnessby OwDr/PMC
Itms to be
Itrstallation
BRANCH
STEAM
ked as per GAD w.r.t
forthermal
TION : Route,clearance
leted for ( enclosd ):
& Fieldwelds
FORiv|A-
( sht 1/4)
Job No. --
Copydghl
EIL-Aldghc rserved
,.ffi@
& TESTPLANS
INSPECTION
MECHANICALWORKS
No,
SPECIFICATION
STANDARD
6.82-1100Rev1
Pde *,
r 5o
ta ar
(Sheet7 of 12)
ITP NO.
1110
RrV r
ABOVE GROUNDPIPING
ANNEX_1
- A/C Pi
Checklist
for Mechaoical
Clearance
of uostream& downstram
material& dimension
andcheckderailsas Derdata sh
arrangementand any damageduring
of installation as per drg.
ine cleay'bracket
rt & Insertswith Anchor Fasteners:
dimensions
andmaterials
( sht 2i4 )
*ffi@
& TESTPLANS
INSPEGTION
No.
STANDARDSPECIFICATION
MECHANICALWORKS
6-82.1100Rev '1
".""ry
r, "l
(Sheet8 of 12)
1110Rf,V I
ITP NO.
ANNEX_1
Cheoklist for Mechanical Cleaance - A/G Piping
sheetsenclosedfor :
as per SpecificationNoi
and CheckValves
freefrom
weld./Flanced/Scrcwed
connections
mfs, rccommendations
onisolation
of
expn.bellowto bedropped
during
( shr 3/4)
FornatNo.8-00-0001
Job No, -
56
,.ffffiH@
& TESTPLANS
INSPECTION
MECHANICALWORKS
STANDARosPEctFlCATloNNo.
6-82.t100 Rev'l
Padet-e3
tt
dT
(Shel9 of 12)
1110R.EV1
ABO\'E GROIIND PIPING
ITP NO.
ANNf,X_ 1
- A/G Piping
Cheoklistfor MechanicalQlearance
unwantedtacks,
including physicaldamages,
and sDacefor tlemal
FORMAT
Foinat N6.840-0001
( sht 4/4)
Job No. -.
,ffiH@
& TESTPLANS
INSPECTION
MECHANICALWORKS
No.
STANDARDSPECIFICATION
Rev1
6-82-'l'100
ProelE
13 o{
4o
(Sheet10ol 12)
ITP NO.
1110REV 1
ABOVE GROIJND PIPING
ANNEX-2
Conhactor:
REFP&IDNo.:
LoopNo:
INCH MTR :
From
To
LineNo,(s
ChecklistPriorto Hvdrotest
IBR/OtheN
for PressureTestins:
TNO:
( sht 1,2)
Copyright
EIL- AllrightsrcseNed
,Bffiffi@
NEERS
\ UMTTD
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
No.
STANDARDSPECIFICAT|ON
6-92.1t00Rev1
Paqe
t4 dt 56
(Sheet
11of12)
ITP NO.
1110REV 1
ABOVE GROUNDPIPING
ANNEX_ 2
Waterlilling andV
Checkedfor rci
a. Control&
b. Online
c. Rupture
d. Deblinding
e. Others
FORMAT NO;
Format
No.8{0-000
( Shr2/2 )
,-ffi@
& TESTPLANS
INSPECTION
MECHANICALWORKS
No,
SPECIFICAnON
STANDARD
62-t100 Revt
tt 6t 50
Panetu
(Sheet12of 12)
ITP NO.
1110RXV 1
ABOVE GROUNDPIPING
ANNEX - 3
Punchlist
sh. 1/1
FonralNo,840.0001
Copy.iohl
EIL' A rjshb.oefled
ffiffi@
& TESTPLANS
INSPECTION
MECHANICALWORKS
NO.
SPECIFICATION
STANDARD
6.82-tt00 Rev1
e^ ae
ta d 56
(Sheet1of4)
1150Rf,V 1
f, QUIPMENTERECTION(STATIC)
Contractor
EIL
Rcordsto be
Submittd/
Formrt No.
of equipmentfoundation
wc
Rw
FormatM27
Rw
FormatM2
supply,includingchecktesting,if
wc
wc
HP
FormatM2
sl.
Activity
No
1.
BEFORE
a.
Execution
b.
Materials
ly
. Owner's
ly
any
Readiness erection
Centre irc markingon equipmntand
i)
i;) Level
iiD
iv) Hole
equlp
Matcl
actual
bolts
ofno. & sizeofFoundation
andno. ofholes in base/structureof
columns
equipmentbasebolt holswith
wc
wc
FornatM27
wc
wc
FormatM27
FormatM27
FormatM27
FormatM27
Rw
FormatM27
FormatM2?
FormatM27
wc
HP
Annexwe-1
wc
W,A.W
Yes
WC
Rw
o
vi)
vii)
thetfueadsofbolts& nuts
& rougheningof fourdation
wc
wc
wc
wc
Pl. refrpage5
CopyrlghtEIL- AI nghbreseffed
I.IMITD
& TESTPLANS
INSPECTION
MECHANICALWORKS
No.
SPECIFICATION
STANDARD
6-82-1100Revt
pane.F''
l+ b+ 5o
(Sheet2 of4)
1150REV1
EQIIIPMENT EBJCTION (STATIC)
ITP NO,
SL
Activity
No
Rcordsto be
Subnitted/
FormatNo.
Contractor
DURING
of competentRiggingcrw
a.
b.
Orientation be checked
Placement
d.
packingasperAIC drg.
coating/wmpping painting
Outside
(for
equipmentonly)
Orientation quipmentasperAFC drg.
AT'TER
wc
wc
wc
wc
wc
R$,
s
Yes
Rw
ON
washers
ofBoltsandProviding
Fomat M28,M29
WC
i) Cri
ODCS
quipments/
ii)
&
elevation
rcquirement
nozzlesin specialcases.
distance
d. Cleari of Sleevesbefore grouting
i)A
ii)
iiD
f. Final
Pl. referpage5
of Specifiei groutingmaterials
of grouting
of grout.
g ofbolts
wc
wc
wc
wc
HP
FormatM2E,M29
FormatM28,M29
FormatM28,M29
wc
wc
wc
wc
Rw
FormatM28,M29
Fomat M28,M29
FormatM28,M29
FormatM28,M29
FormatM28,M29
,-ffi
INSPECTION
& TEST PLANS
MECHANICAL
WORKS
6-82-1100RevI
P^6a*
sl,
Activity
No
lg 44' 5O
{Sheet3 of4)
1150REV1
EQUIPMENTERECTION(STATIC)
ITP NO.
6.
STANDARD
SPECIFICATION
No.
EIL
Recordsto be
Submitted/
FormatNo.
wc
wc
wc
wc
wc
Yes
WC
Rw
Contractor
PACKED
1. Before
stallation
a.tdentit,
material,checkthickness,
no. andangleoffingersofpacking
wc
flngs
2. Duri
lnstallNtion
g andcleaningofpacking material
ing supportplate
b. Chesk
c. Check
stackdor dumpedpacking as pr
spel
d. Check
nestrng
packingsartouchingbedlimiter
e. Check
S
S
Yes
Pl. referpage5
Yes
Fomal No.&00-0001
Coptrighl
EIL- Allrights
reorved
dffFffi
q*,ffik
INSPECTION
& TEST PLANS
MECHANICALWORKS
STANoARD SPECiFICATIONNo.
6-82-tt00 Rev1
Paoeffi
lq 61 6a
(Sheet 4 of 4)
ITP NO.
1150REV1
EQUIPMENTERJCTION(STATIC)
ANI{EXURE.I
sl,
No
Activity
Contractor
EIL
Before
b. To
weightofquipment
o. To
tbcentreof gavity
WC
Rw
d. To
suspension
points
WC
Rw
. To
maximum/minimum
radiusat which
thelifti tacklewill operate
f. To
the max.Loadto be lifted includins
wt. of sl
hook-block, lifting be3msand
wc
wc
Rw
g. Toi
WC
Rw
wc
wc
wc
Rw
wc
Rw
e. To
Rw
f. To
maintenance
ce(if icates
wc
wc
wc
wc
wc
wc
propersequence
for lifting ofthe
eq
2,
Yes
wc
wc
a. ch
Recordsto be
Sut mittd/
trormatNo.
Rw
Rw
Rw
DuringE
a. To
Iengt]t
b. To
c. To
supp
d. To
g, To
is
i, To
Requi
j. ro ch
Pl. referpage5
groundconditionsareadequate
for
irlly riggedcraneandload
whetheropemtols,riggershave
proper instructions
that safe load indicator on the cmne
inE condition
theprovisions
of bracing
of
asprEngg/Manufacturefs
Approvd drgs.
the guys, shoring, bmcing,
with other works
Rw
Rw
Rw
Rw
Rw
CopyriEhl
EIL- Allrig}|tsselved
-ir
il
.g
}N
z
9 - cl
t :
9 ;
Efi 1l
_9
'l
E$
.-l
F]
|:
7
I
I
.Ee
zE9
;EA
z
?
, l
Fa
d'E
5E
FT
E
z=
?3 |
g *
'
s^
II
iJ tY
.E.gF
g <i l|
(,
oo I
u,l
HHlI
z
z
o
a.
II
II
E Z
d z
rl
()
t!
5F
p"=' !l l
F.9
H8il
I
(!, I
Irrl
2
o
2=!l
z22el
s6@ l
E
tlltFt
E
E
;iF
r
= x o
EE d b*
E5E6>
::
hz
e
g
9 _
:F. E
E
:1 6
o i
EE
I
o
9 q
n6
E
E
E 4
.*F
E*t
&a
9 E Z
7,3
t.
c ;
tt ;
<6
Z Q ;
E E
zz3
9z,a
>r t
29
9 g
91=
.9
: e
*S
==
zE
\JZ
o(J
lu uJ
'6
l-
h
=
z
I
z
FI
rl.:
:,
!i
Et
p
.:
=_z
;:i
C(-)A
EE.
K E
siE,
-z
. .u
l.JQ
F 0 9
4 Z
z2s.
f9 { Hz6
:s
TE'
;- 5 PE
E F e
3=z
at
E;;E
,.
l'iEi9
6 9;..
e aa6Y
Z E:+s
F: K:
1<l
#Er
sFg
l;
3E:-E
fl=E
@)
E
?
6 5.*
Fu
Ellr
l
t:
t:
o
6
E
il
g
E
ii
E
(.)
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
dffEH
q[EB*
TORMATNO.
STANDARD SPECIFICATIONNo.
6-82.1{00Rev1
Pao6lGi*5'
l{
6T
M-3 REV 1
ELECTORDE QUALIFICATION TEST REPORT
(Sheet
1of3)
ReportNo.
Date
Project
Nameof Work
JobNo.
Unit
Site
Teststadedon
C
Sponsoring
Testcompletedon
:
:
Work orderNo. :
H.O. Reference
Manufacturer
Date of approval
BrandName
Batch No-/Size
Ref. Code
Is/AwS classification
Colourcode
All Weld Tt
Basematerial
Butteringused
YesNo
Preheattemp.
Interpass
temp.
Postheat
Visual Inspotion
UTS =
FomarNo.8-00{00r
tensilestrength
YS
= Yieldstrength
Copy.ighl EIL - All .-EhtsGBrud
s66tef
qrEE*
& TESTPLANS
INSPECTION
MECHANICALWORKS
STANDARD SPECIFICATIOI.INO.
6{2-1100 Revt
3 o{ 50
(Sheel2of3)
Size
Elec-
OH
Over Ilead
Pipe/PlateSize
In combinationif
(ELECTRODE)
Position
Curent:
AC/DC
Preheattemp.
Postheattemp/ti
RadiographicExamination
VisualExam
Dye
Result
ic Particle Testing
Result
& TESTPLANS
INSPECTION
MECHANICALWORKS
,.ffi
STANDAROSPECIFICATIONNO.
62-{100 RevI
t, o{ so
(Sheet3 of 3)
TENSILEAND
TtrSTRESULT
'c
Impact TestResu
ldentification:
Material
Plate size
Visual
ldentification
RadiographyResult
SpecialRemarks appIoval
Encl l)
2)
SEikewhichever notapplicable
Sufftxindicates
Index
F
R
I
=
=
=
Test
Belld
Witnesed by
Approvedby
Bond
pact Test
copy.ighiEIL-Allrhts EseDed
& TESTPLANS
INSPECTION
MECHANICALWORKS
Effiw@f
NO.
STANDARDSPECIFICANON
6-82-1100Rev1
ReportNo.
Date
3.
5.
Incation
7.
BIand
Unit
Projeot
Nameof Work
JobNo.
Dateofvis
50
M-4 P.EVI
INSPECTIONREPORT- FILLER MATERIAL
MANUFACTURER'SWORI(S
FORMAT NO.
l.
tt di
Pade#ff
WorkorderNo. :
2.
By
Ref.
6.
Personcontaoted
of electrodeffiller wire/Bareelechode
9.
8.
10.
11.
Testing
t2,
TestiDg liti
hiniDg
Including
Classifioation
AvailablNotavailable
A) Mechaflical
iD
iit
Tensile
Irnpact
B) Chemical elements
13,
Quali{ied
Availablen,lo available
Ifyes
15.
Quality
(
"oPy
16.
Raw
t1.
List of
Qualified
procedure:Suitablerunsuitable
for roadyreference
)
controlpenonal:
AvailablaNo available
supplier
Listof u
19.
Rema*s
To
Manager
Ttuough
Construction
In-charge
SiCnature
& TESTPLANS
INSPECTION
MECHANICALWORKS
ffiffi@fl
TORMAT NO.
gPEClFlcAllONNo
STANDARD
02-1100 Rev 1
t ^+50
M-5 REV 1
SPECINICATIONS(WPS)
FORMATFORWELDINGPROCEDUF.E
VesselCode)
(SctionDq ASMEBoilerandPrssur
(Shet 1 ol2)
RponNo.
Date
Unit
i
Contractor
Wo* orderNo. :
Project
Nameof Work
JobNo.
CompanyName
WeldingProced SpecificationNo.
RevisionNo.
welding Process(
JOTNTS(QW
JointDesign
Backing(Yes)
BackingMaterial
show th genoral
By
Date
PQRNo(s)
Supporting
Date
Type(s)
pe)_-_=-'should
or wrinenDescriptjon
bra*ir4s, weld Sl.rnbols
of the parts to be welded Wlere apPlioable,
Chem.Analysis
ThicknessRange:
BaseMetal:
DepositedWeld
Pipe Dia. Range :
Other
*FILLER MET
FNo.
Spc.No. (SFA)
AWSNo. (Class)
Sizeoffiller
(Elctrode,Coldwne, Hot wire elc-)
Electrode-Flux (
Flux TradeName
consumable
Each
metal-fillermetalcombinationshouldberccordedindividuallv.
EIL-All ght!r*erued
Copy.ight
ie#ffiH@
& TESTPLANS
INSPECTTON
MECHANICALWORKS
STANDARDSPECIFiCATIONo.
6{2-1100 Rev1
Pao
rcdrf, 1? 6f 5
(Shet2 of 2)
POSITIONS(Q\\
Position(s)of Groc
WeldingProgressin : U p _ D o w n _
Position(s)ofFille
POSTWELDHEA T TRf,ATMENT(QW.4O7)
Range
Temperature
Time Range
GAS(Qw-408)
PRHEAT (QW-4
shieldingGas(es)
PreheatTemp.Mir
(mL\tures)
Percent
Composilion
Inte.passTemp,M
PreheatMaintenan
(Continuousor sp :ial heatingwhere applicable FlowRate
GasBacking
shouldberecorde(
CasComposition
TrailingShilding
ELECTRICAI C IARACTERISTICS (QW-409)
Polarity
CunentAC or DC
Volts (Range)
AmpsEange)_
(Ampsandvolts r, rgeshouldberecordedfor eachelectrodesize,
posilion,andthick ess,etc. This informationmaybelistedin a tabular
form similarto tha
TungstenElectrod SizeandTwc
(Purc Tungsto!, 2% Thoriated, e1c.)
ModeofMeral Tmffti
forGMAW
(Spray &q sholt circuiting dc, etc.)
Weld
LayerG)
Filler Mtal
Proccs
Class
Dia.
Travel
Current
Volt
Anp Range Speed
Type
Range
Polor. Rrnce
Other
e.g.
Remarks,Comments
Hot Wire Addition
Teohnique
TorchAngle
Eto.
Fomal No.840-0001
CopyfightElL-Allghisserved
,.ffiffi@
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
No.
SPECIFICATION
STANDARD
6{2-1100REvl
pad6 W
It
Df
56
M-6 REV I
FORMATFORPROCEDIIREQUALIFICATION
SUGGESTED
RxcoRD (PQR)
FORMAT NO.
Unit
Projept
Nameof Work
JobNo.
work orderNo. :
CompanyName
Procdure
Ouali
WPSNo.
Record No.
Date
Welding Process(
Type(Manual,
SemiAuto)
BASEMTTALS
Materials Spec.
T$e or Grade
cAs (Qw-408)
TlTeofcas or Gases
Compositionof GasMixnfe
Other
(Qw-404)
FILLER MET
ANo.WeldMetal
SizeofElectrode
Filler MetalF No.
ELECTRICAL CHARACTERISTICS
AWSClassi
POSITION
TECHNTQUE(QW-410)
Position ofcioove
Wldhogression
Olher
FomatNo.E{tr000
Multipassor SinglePass(perside)
Singleor Multiple Elcttods
copyrightEIL-All righlsserved
*ffi,@F
& TESTPLANS
INSPECTION
No.
SPECIFICATION
STANDARD
RevI
6.82-1100
MECHANICALWORKS
Pado@{#
{9
of 5 d
(Sheet2 or2)
GuidedBendTests(QW-160)
Toughne$Test(QW-170)
Filet WeldTest(QW-180)
Results-Sati
Typeand
: Yes_
of FIt: Micro
No
No
Othr Tsts
Typeof Test
DepositAnalysis
Other
weldr'sNam
Testsconducted
We crtirylhat th
and testedin
StampNo.
ClockNo.
Ilbomtory TestNo
welded
.ct and thal the tesl welds wereprepared.
i" ttri" r..ord *.
"lrG.e"rs
of SectionIX ofthe ASME Code.
with th reouirements
Manufaoturer
By
Date
n. itlustrrtlr. only rd bay b. nodilid to erforn to lhe typ. rrd trunbet oalet equir.d bv th. Codo)
FomatNo.8-00-0001
CopydghtEIL-Al tighls836tod
,-ffiffi@
& TESTPLANS
INSPECTION
MECHANICALWORKS
STANOAROSPEOIHCANON NO'
6{2-1{00 Rev'l
&,)
,a J u"
M-7 RTV 1
F'ORMAT NO.
FORMATFORMAI\ruFACTURER'S
SUGGESTED
'IryELDER
ORWELDINGOPERATOR
RECORDOF
TESTS
QUALIFICATION
(Secti0nDL ASMEBoilerandPressure
vesselCode)
ReportNo.
Date
:
I
:
Unit
:
Project
I
Contractor
Nam of Work :
order
No.
:
Work
Job No.
i
StamPNo.
CheckNo.
WelderName
Type
WeldingProcess
(WPS)
Lr ac.ordancewith eldingProcedureSpeoification
Backins(Qw-402)
to P No.
to
ofPNo.
Material(QW403)
Thickness
F.No.
ClassNo.
SpecNo.
Filler Mtai
Olher
Position(QW405) c , 2 G , 6 G )
Ga! (Q\lr'408type)
is(QW409)C\rrent
Elctrical
l0)
Weldhogession
Other
% Cornposition
Polaiiry
For lnformstiotrOnly
Filler MetalD
Subnersed Alc F
Trade Nane
Shieldcas TradeName
BendTelt R$ultr QW-462,2("),QW-a6?,3(a)'QW-462.3(b)
and
Frull
No'
RadiogrsphicTtt Results(QW-30t
For lltemative qualificltion of groveweld!
Radiogaphic
Fillet weld testRsultt (Qw-462.a(!), QW-a62.4(b))
Fracture
Test
Lngthandper
MacroTast-Fusion
Appea$nce-Fillt
deg
in. x-in.
Convexiry-in
or concavity
in
Labontory TeslNo.
in this recordarecorrctandthatthe tstweldswereprepared,weldedandtested
requireinents
of SectionsIX of theASME Code
TesrconducFd
by
we ceni&dratthe
Organization
by
Date:
(Detailof rccord
tests are illustradve only and may be rnodified to conform to the type 5nd nmber of tests
rquiredby the
variables in addition to thoseabove shall be recorded
Fom.t N6.840-0001
sfiFhd
LIM]ID
STANDARD SPECIFICATIONNo
& TESTPLANS
INSPECTION
MECHANICALWORKS
52-1100Rev|
^
paoe
la*tr
Jl at 5o
M-8 REV 1
WELDER'S IDENTIFICATION CARD
FORMAT NO.
ReportNo.
Date
Unit
Project
:
Nameof Work :
JobNo.
:
Contractor
Work order No.
NAME
ldentification
DateofTesting
Phtenipe siz
Weldingprocess
Filler material
Classification
Position
Qualified to weld
Validuntil
WELDING
EMPLOYERSSIGNATUREwlTH SEAL
(NAME & DA
DETAILS OF OUALIFICATIONS :
BACKSIDE OF IDENTITY CARI)
Sr.
No.
FomaiNo,8.00.0001
No.
Dateof Tst
Qualified
On
EIL
Remark
CopyightEIL-Alliighb reseryed
t
E
-\
o
l;
9 E
f;Et
z
ts
n=
ix
=z
b6
B
E
z
-
Ez
F
ez
>t
o-
EE
F
d
p=!
.47
Z6i
@
q6 hti
ffi[
I'Fl
z
F
()
:z
,n2
,.ffi@
& TESTPLANS
INSPECTION
MECHANICALWORKS
STANDARD SPECIFICATIONNo.
642-t100 Rev1
34 0t 50
Paasffi
M-10 REV 1
FORMAT NO.
DAILY FIT-UPINSPECTIONREPORT
(FORABOVEGROIJNDPIPING/IIEATER)
ReportNo.
Date
Unit
:
Contractor
Work orderNo. :
Project
Nameof wo*
JobNo.
sl.
Remarks
No.
AL
DIA.
TOTAL
INCH MTR
TOTALIN
PREVIOUS
TILL DATE
e)
G
B
M
WELD
WELD
WELD
WELD
CONTMCTOR
EIL
$ffiw@F
FORMAT NO.
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
6-E2.1100R.ev1
e..@
25 6'r
M-11REV I
DAILY WELDING INSPECTIONP'EPQRT
MOR ABOVN GROIJNDPIPING/I{EATER)
ReportNo.
Date
Unit
1
Contractor
WorkorderNo. :
Project
Nameof Wo*
JobNo.
sl.
Remarks
No.
WELD
CKET WELD
WELD
WLED
TOTALIN DIA.
PREVIOUS
TILL DATE
CONTRACTOR
Format
No.&004001
EIL
Copy.ighlEIL-All rigl'lsre$fl ed
a
E
z
3
7
c,o
z
: 9
3t
z
o- g,
n=
..s
==
h
=
z
Q
(t)
ti
>3
a7
.l?
o_
>d
H=i
E]= i
z<l
z2E
F
(-)
.i
E#i
g
lrFl
z
o
Q
I eZ
E 2 :
& TESTPLANS
TNSPECTION
WORKS
MECHANICAL
NO.
STANDAROSPECIFICATION
642-t100 RevI
P2ca@#
17
M-13REVI
EXAMINATIONREPORT
LIQUID PEI\IETRANT
FORMATNO.
Project
Nameof Work
JobNo.
i
Unit
Contractor
Work orderNo. :
Item Name,4{o.
Drg.No.
Method of
Examination
PartName
Application
No.
Colour
Conlrast
Solvent
Removal
Malerial
EXAMINATIONDPTAIL
SurfaceT
& Penetrant
Time
"c
Minute
Penotrant
Remover
Developer
Sketch
dl
LineNo.
JointNo.
Type
Size
EIL
FomatNo.&00-0001
5A
,"ffi#l@$
UMTID
FORMATNO.
& TESTPLANS
INSPECTION
WORKS
MECHANIGAL
NO.
SPECIFICATION
STANDARD
6.82-1100Rev1
--^-e
tt
a'r 4
M-14REV I
MAGNETICPARTICLEEXAMINATIONRSPORT
ReponNo.
Proje-4t
Nameof Work
JobNo.
i
Unit
:
Contractor
work orderNo. :
Nameof Item
Drg.No.
ItemNo.
JointNo.
MagnetizingType :
Not Reftained
Remained
Coil
Dry
Exami. Medium
White
Brown
Fluorescent
StandardJIS A tlpe
Surfac4Cqndition
SurfaceTemD,
2.
3.
Sketch
4.
Resrlt
Remark
EIL
FomatNo.&0M001
& TESTPLANS
INSPECTION
MECHANICALWORKS
FORMATNO.
No.
sTANoaRDSPECIFICATIoN
642-1100 Rsv 1
P^de6r@t ts 6
50
M-15R3V 1
RADIOGRAPIIY OFFERING REPORT
(FOR ABO\'E GROUNDPIPING/IIEATER)
ReportNo.
Date
P.Siect
Nameof work
JobNo.
Unit
i
Conhaotor
Work order No- :
TO
Pleasearrangeto
positively.
EIL
Fomat No.6.004001
E-ffiH@fi
& TESTPLANS
INSPECTION
MECHANICALWORKS
No.
STANoaRDSPECIFICATION
6-82'1100Rov1
4a 6f 56
FORMAT NO,
M-16 REV I
REPORT
RADIOGMPI{Y INTERPRETATION
(FORABOVEGROUNDPIPING/HEATER)
Nameof Work:
Radiography
Source I
Filrn Tlpe & N
IQI r
RepodNo. :
Date :
Radio$aphy Plo
lqul
q,
SWSYDWSLDWDI
X RAY,T-'1 COBALTCO
Project:
Contractor:
urc No.
JohrtStatus
st,
A,/R/H
No,
swsl -
SING
c) A-
R-REPAIR,H-HOLD
CONTRACTOR
EIL
Copyrighl
EIL-Alldgls rsse0ed
E
g
s
{
e
:
z
4 C
F O
n,
!.3
=2
o(J
3
=
z
t
o
F!
7
F
4
-
d>c
z?i
z2! z
E,HI
llrF !
HE!
@
E
E
& TESTPLANS
INSPECTION
WORKS
MECHANIGAL
NO.
SPECINCANON
STANDARD
642-7700 Rev 1
11 oF <1)
M-18REV1
POSITIVEMATERIALIDENTINCATION(PMI)
REPORT
ReportNo:
Nameofwork :
Conractori
Date ofPMl i
Project:_
InspectionAgency:
Incation :
PMI Agncy r
JobNo.:
PMI EquipmentModel :
LineNo. /ISO
/HeaterNo
Make& SedalNo.:
No:
No
Result
(Acceptd/Rejected/
CMI AGEN
(I"I AGENCA
(coNTRACTOR)
(rL/owNER )
#H@
FORMAT NO.
NO.
SPECIFICANON
STANDARO
& TESTPLANS
INSPECTION
MECHANICALWORKS
52-1100Rev1
datu| 43 oF 50
M-19 REV 1
PICKLING ABOVE GROUNDPIPING CERTIFICATE
ReportNo.
Date
:
Uniiryhnt
Contractor :
WorkorderNo. :
?roject
Nameof Work
JobNo.
SYSTEM:
LOOPSKETCH- ATTACHED
TESTRESULTS_ ATTACMD
LOOP/LINE
PICKLING
CERTIFICATE
ified that th pickling of th above system has been carried
CTOR
EIL
CLIENT
Copydghl
EIL- AIIfighlsrcse ed
5@tr.odffir
sEtEtv
FORMATNO.
NO.
STANDARD
SPECIFICATION
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
6{2-1100
@,
Rev t
41 aP
M-20REV1
SYSTEMCOMPLETIONREPORTABOVE
GROUNDPIPING
ReportNo.
Date
Unit/Plant
Contractor
work orderNo.
Project
Namoof Work
JobNo.
:
System
LoopNos.:
Ref.P&lD No. :
TestReports- Enclosed
as per the
above systemhas beencleaned/flushed/tested
and olearedfor
of drawingsaodspecifications
NTRACTOR
EIL
CLIENT
Copyright
EIL-All ghlsreservd
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
FORMAT NO.
6{2-tt00 Rev1
*&
45 6F 54
M-21REV1
LIIIE WISERECORD
(FORABO\'E GROUNDPIPING/IIDATER)
RportNo.
Date
Unit
Project
:
Nameof Work :
JobNo.
:
i
Contractor
Wo* order No. :
% MDIOGRAPI{Y
HEATER,/LINE
SL
Remarkj
(*)
c
s
WELD
WELD
B
M
CH WELD
WELD
(**)
FomalNo.840{001
dfiEiils
SC6Fag
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
No.
STaNDARDSPECIFICATION
I
Rev
6-a2-lto0
4A 6F 56
bn'4q
M-24 REV 1
INSPECTIONCHECK SIIEET DAILY INSPECTIONRECORDOF INSULATION
FORMAT NO.
(rror& coLD)
RportNo.
Date
Unit
Pmject
i
Nameof Work :
JobNo.
:
i
Contractor
work order No, :
Acc./NotAcc.
Acc.
Acc.,4'{ot
3.
a)
In
Window
b ) v
ionjoint
e)
S S F il for SS
f ) w
h ) v
EIL
ElL- Alln:ghls
Copyright
rcserved
..#H@
FORMATNO.
& TESTPLANS
INSPECTION
WORKS
MECHANICAL
SfANDARD SPECIFICATIONNO.
6-82-l{00 RevI
@e
M-25 REV 1
INSPECTIONCITECKSIIEET _
INSTALLATION ACCf,PTANCE CERTIFICATE FOR
INSULATION
ReponNo.
Date
Unit
Contractor
Wo* orderNo.
Project
Name of Work
JobNo.
SHEET
(Visual&
44 bf SA
OF
ition ofseamto
(Visual&
BIL
Fomal No.S00-0001
Copyriqht
EIL-Arlrights
bsrued
& TESTPLANS
TNSPECTION
FORGENERALWORKS
(ITEMRATECONTRACTS}
..#H@fi
STANDARD SPECIFICATiONNo.
6{2-1500 Rov t
Pase@
49 0F
(Sheet
1of2)
1501REV 1
PAINTING
ITPNO.
sl.
Activity
No.
BEFORET'
l.
Contractor
EIL
Recordsto be
Submittcd/
Format No,
WC
Rw
FormatC I
wc
FormatGi
WC
HP
FormatG2
WC
HP
FormatG2,G3
wc
Rw
wc
Rw
wc
Rw
wc
wc
Rw
TION
b. Field
2.
3.
ifany
ion of materials;original
packing/ containers
b) Conffm i
;ficatiorl/ Transfer of
Yes
of materialsbeforepainting
4.
a) Adequacy blastingmachinecapacityfor
blast clean
b) Typeand
blastc
c) Adequaoy
spray
5 . Perfolmance
cleaningop
6.
ity of abrasivebeingusedfor
Airlessspmyequipmnt,air
Fomat G3
Rw
WC
wc
7. lnspection blastcleaningoperation
- Inspectfor
cleanlinessby visualstds.of
ISO8501 /sIs-o5s900/ss?c-sP
WC
Format G3
-Me
wc
Format G3
Elcomter/
of surfaceprofile by Micrometer/
instrument
andovercoatingrntervalfor each
application.
wc
FormatG3
9. Dryfilm
wc
HP
FormatG3
WC
Format G3
WC
FormatG3
wc
ffP
Yes
1 0 . Inspection
hardness,
de&ctlon.
1 1 . Painting
t2. ACCept4nce
to shifting to fabricationshop,if
licable.
Pl.refer
#H@fi
& TESTPLANS
INSPECTION
FORGENERALWORKS
(ITEMRATECONTRACTS}
UMIIED
No.
STANOARDSPECIFICATION
6-82-1500Rev I
Pase@
49 6F 50
(Sheet2 of 2)
:
ITPNO,
st.
1501REV 1
PAINTING
Contraclor
EIL
Rcordsto be
Submitted/
Format No.
wc
HP
FormatG2
wc
HP
FormatGi, G3
wc
Rw
wc
Rw
WC
Rw
wc
wc
Rw
wc
wc
Rw
Activity
No.
B. AFTER
ALLATION
certificate
ingdate,expiryperiodandshelf
life
2.
of
Physical
matrials; original
packing/ containers.
l.
Confirm
onof
a) Hydro
ofpipe
clearanceof structure &
b)
4.
toolsand
a) Adequacy surfacepreparation
tacklos
preparation
b) Checkth qualityof surface
5 . a)
applicati
b)
spray
ofdry air
6.
andovercoatingintrvalfor each
Wetfilm thi
coatof appl ation.
aftrfinal coat.
hardness,
8. Inspection final curing/dryiq, adhesion,
pinhole
hiding
and
detction.
surface
sagging,
,
10. Final
c.
FormatG3
HP
wc
FormatG3
FormatG3
marking.
direction
of colourbands,
9.
G3
wc
WC
Ys
wc
HP
wc
Rw
Iormat G3
Pl.refer
Copydght
EIL- A I ighlsrcseryed
& TESTPLANS
INSPECTION
FORGENEMLWORKS
OTEMRATECONTRACTS}
sfiAad
grtEiF
ITPNO.
No.
STANDARDSPECIFICATION
6-82-1500Rev1
Paggg
sl.
Activity
No.
PRIOR
0F
1505REV 1
INSIJLATION
I.
56
Contractor
EIL
Recordsto be
Submitted/
Formet No.
wc
Rw
FormatGl
OF
APPLICATION
INSIJLA
a. Calibration
olmeasudng
& testing
instruments
b. Field cali
ion,if any
wc
FormatGl
c. Material T
insulation
certifioatesftom supplierof
WC
FormatC2
wc
wc
FormatC4
wc
FormatG4
TION OF INSIILATION
DI]RING
a. Surface
their
ringsandoheoking
b. Fixing of
spacing
wc
Form.t G4
wc
wc
wc
FormatG4
FormatG4
wc
wc
wc
wc
FormatC4
FormatC4
FormatG4
wc
wc
FormatG4
FormatG4
c. Vapours lant
WC
FormatG4
d. Insul
wc
FormatG4
WC
Rrir'
lugsandangleringsin
d. Fixingof i
tanks, etc
caseof
9.Thickness insulation
foil for S.S.Pipingfr'essels
g. Overlap
joints
joints, if 3ry
i,Inspection
j. S.S.foil
S.S.piping
k. Finalfin
ADD
CIIECKS
FOR
FormatG4
COLD
INSULA
a. Wooden
oflnspectionandTestRecords
5oft5
f*d.fi;iri.".f