Professional Documents
Culture Documents
TOOL CHANGERS
Product Description
Quick-Change Family (left to right from back row; Master plate is standing, Tool plate is
lying flat directly in front of each Master plate); QC-110; QC-60; QC-20; QC-41; QC-150;
Front row: QC-40; QC-5; QC-21.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
Interface plate
Master plate
Electrical module (Master side)
Male coupler
Tool plate
Electrical module (Tool side)
Figure 1: Tool changer in unlocked
position
Piston
Cam
No-Touch Locking
Lock ring
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
MODEL SELECTION
How to Select a Robotic Tool Changer
1. Sizing
a. Fast method: If the expected moment exerted on the
tool changer is low or moderate, select a Quick-Change
model with a payload rating similar to that of your robot.
If the expected moment is high, or if you prefer to use
a QC model better suited to the application, see section
(b) below.
b. More exact method: Moment capacity is a critical
factor in selecting the proper Quick-Change model. Use
the following to approximate the worst-case moment.
a) Find the approximate center-of-gravity (CG) of the
heaviest end-effector to be used.
b) Calculate the distance (D) from the CG to the
bottom of the Tool plate (example below).
c) Calculate the weight (W) of the heaviest endeffector.
d) Multiply W by D to get an approximate static
moment (M) (or a moment based on one G of
acceleration).
e) Select a Quick-Change with a moment capacity
equal to or greater than M.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
Table of Contents
Quick-View Specification Table . . . . . . . . . . . . . . . . .5
QC-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
QC-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
QC-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
QC-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Tool Stands for QC-5 to QC-21 . . . . . . . . . . . . . . . .14
QC-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
QC-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
QC-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
QC-71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
QC-110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
QC-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
QC-300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Tool Stands for QC-40 to QC-150 . . . . . . . . . . . . . .30
Sensor Interface Plate System . . . . . . . . . . . . . . . .32
Electrical & Pneumatic Modules & Options . . . . . .33
QC-5
QC-11
QC-20
QC-21
QC-40
QC-41
18 lb
(8 kg)
35 lb
(16 kg)
55 lb
(25 kg)
55 lb
(25 kg)
110 lb
(50 kg)
110 lb
(50 kg)
155 lb
(690 N)
240 lb
(1068 N)
520 lb
(2314 N)
520 lb
(2314 N)
1020 lb
(4540 N)
1020 lb
(4540 N)
110 lb-in
(12.5 N-m)
220 lb-in
(25 N-m)
500 lb-in
(56.5 N-m)
500 lb-in
(56.5 N-m)
1390 lb-in
(157 N-m)
1390 lb-in
(157 N-m)
150 lb-in
(17 N-m)
300 lb-in
(34 N-m)
690 lb-in
(78 N-m)
690 lb-in
(78 N-m)
1910 lb-in
(216 N-m)
1910 lb-in
(216 N-m)
Pneumatic pass-through
(Quantity) size
(6) M5
or #10-32
(6) M5
or #10-32
(12) M5*
or #10-32
(8)
1/8 NPT
(8)*
1/8 NPT
M5
or #10-32
M5
or #10-32
M5
or #10-32
M5
or #10-32
1/8 NPT
1/8 NPT
Description
QC-60
QC-71
QC-110
QC-150
QC-300
165 lb
(75 kg)
175 lb
(79 kg)
330 lb
(150 kg)
440 lb
(200 kg)
1003 lb
(455 kg)
1660 lb
(7387 N)
1815 lb
(8075 N)
2730 lb
(12149 N)
3620 lb
(16109 N)
7940 lb
(35333 N)
1740 lb-in
(197 N-m)
3500 lb-in
(395 N-m)
6940 lb-in
(784 N-m)
12000 lb-in
(1356 N-m)
29100 lb-in
(3870 N-m)
2600 lb-in
(294 N-m)
3500 lb-in
(395 N-m)
6940 lb-in
(784 N-m)
10000 lb-in
(1130 N-m)
25000 lb-in
(2825 N-m)
Pneumatic pass-through
(Quantity) size
(8)*
1/8 NPT
(8)*
1/4 NPT
(8)*
3/8 NPT
(10)*
3/8 NPT
(10)*
3/8 BSPP
1/8 NPT
1/8 NPT
1/8 NPT
1/8 NPT
1/4 BSPP
*Additional pneumatic pass-through ports are available for these models. **All models can handle a dynamic moment 3 times higher than the static moment
capacity. Moment tests show failure point at 10-12 times X & Y static moment specifications.Higher payloads possible with low moment.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
QC - 5
Product Advantages
Master Forces Separation of Tool to prevent sticking
while unlockinga common problem when working
with light payloads.
Extremely High Repeatability
No-Touch LockingTM technology allows up to 3.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Long-life Bushings for Pneumatic Pass-through
QC-5 Master and Tool plate with E2A electrical module
Specifications
Values
Comments
18 lb (8 kg)
155 lb (690 N)
110 lb-in
(12.5 Nm)
150 lb-in
(17 Nm)
0.0004 in
(0.010 mm)
0.81 lb
(0.37 kg)
Master plate 0.60 lb (0.27 kg); Tool plate 0.21 lb (0.10 kg)
0.06 in/0.12 in
1.5 mm/3.0 mm
(6) M5 or #10-32
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 14.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-005 -
- 000
QC-5
Example:
9120-005M-000-000
(QC-5 Master plate, no options)
M: Master
T: Tool
9120-005T-E2A-000
(QC-5 Tool plate w/ E2A electrical module)
www.ati-ia.com
QC-5
9230-20-1962-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
QC - 11
Product Advantages
Lightweight and Small Size with a high-strength
locking mechanism.
No-Touch LockingTM technology allows up to 3.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Specifications
Values
Comments
35 lb (16 kg)
240 lb (1068 N)
220 lb-in
(25 Nm)
300 lb-in
(34 Nm)
0.0004 in
(0.010 mm)
0.46 lb
(0.21 kg)
Master plate 0.28 lb (0.13 kg); Tool plate 0.18 lb (0.08 kg)
0.12 in
(3.0 mm)
(6) M5 or #10-32
Note:
Modules and options available.
See pg. 33-35.
For payloads less than 2 lbs. (.9 kg),
use the QC-5 tool changer.
Tool Stand and components are
available for this model. See pg. 14.
QC-11 w/E10 electrical module
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-011 -
- 000
QC-11
Example:
9120-011M-000-000
(QC-11 Master plate, no options)
M: Master
T: Tool
9120-011T-A15-000
(QC-11 Tool plate w/ A15 electrical module)
www.ati-ia.com
QC-11
9230-20-1963-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
QC - 20
Product Advantages
Large Number of Pass-through Air Ports
No-Touch LockingTM technology allows up to 3.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
55 lb (25 kg)
520 lb (2314 N)
500 lb-in
(56.5 Nm)
690 lb-in
(78 Nm)
0.0006 in
(0.015 mm)
1.8 lb
(0.8 kg)
Master plate 1.1 lb (0.5 kg); Tool plate 0.7 lb (0.3 kg)
0.12 in
(3.0 mm)
(12) M5 or #10-32
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 14.
10
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-020 -
- PM5
QC-20
Example:
9120-020M-000-PM5
(QC-20 Master plate, no options)
M: Master
T: Tool
9120-020T-K19-PM5
(QC-20 Tool plate w/ K19 electrical module)
What originally drew us to use the ATI tool changer was the
low profile and hardened locating features. ATI also provides
the greatest number of air and electrical connections through
the tool changer. We continue to use ATIs tool changers because
we know they work, and we can get the service we need from
ATI as a vendor.
Jim Williams
Project Engineer
www.ati-ia.com
QC-20
9230-20-1964-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
11
QC - 21
Product Advantages
Large 1/8 NPT Ports in a small lightweight package
No-Touch LockingTM technology allows up to 3.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
55 lb (25 kg)
520 lb (2314 N)
500 lb-in
(56.5 Nm)
690 lb-in
(78 Nm)
0.0006 in
(0.015 mm)
1.8 lb
(0.8 kg)
Master plate 1.1 lb (0.5 kg); Tool plate 0.7 lb (0.3 kg)
0.12 in
(3.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 14.
12
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-021 -
QC-21
Example:
9120-021M-000-000
(QC-21 Master plate, no options)
9120-021T-K19-000
(QC-21 Tool plate w/ K19 electrical module)
M: Master
T: Tool
www.ati-ia.com
QC-21
9230-20-1965-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
13
Features
Modular System allows for customization
V-Grooves provide repeatable tool drop-off location
Use Extruded Rail and Base, or mount the racks on
your own platform
Durable Stainless Steel Interface Pins
Proximity Sensor Option
Use Optional Interface Plate or thread pins into
unused ports to save stack height
Rack Assembly
The TSS Rack Assembly includes a rigid U shaped plate that interfaces
with the customers tooling. The assembly includes mounting hardware,
and is designed to mount to the TSS Mounting Block, TSS 3 or 4 Tool
Adapter Bar, or TSS Forward Adapter. The Rack can be mounted to any
other surface that has the corresponding mounting features. Each Rack
has V-grooves that interface with stainless steel alignment pins mounted
to the tooling. This Groove-Pin combination allows for compliance in the
horizontal plane, and also provides repeatable tool positioning.
Interface Plate Assembly
The TSS Interface Plate Assembly simply provides an interface between
your tool and the Tool Changer. The Interface plates are sized specifically
to correspond with the Tool Changer and TSS Rack. The TSS Interface
Plate assembly also includes 3 stainless steel alignment pins that
interface with the V-grooves on the TSS Rack. The standard interface
plates are sold blank to allow customers to machine their own tooling
bolt patterns. ATI can provide specific tooling patterns upon request.
Base Assembly
The TSS Base Assembly consists of a square aluminum machined plate
and hardware that attaches to the TSS Rail, and TSS Gusset Assembly.
The base provides a secure foundation on which to build the Tool Stand
System.
14
Rail-and-Gusset Assemblies
The TSS Rail-and-Gusset assemblies mount to the Base Assembly and
include alignment and mounting hardware. The standard TSS Rail is an
aluminum extrusion (Bosch 45x90 series) and is approximately 24 inches
long. Customers can request custom lengths when ordering. The TSS
Gusset (Bosch type 90x90) provides additional structural support at the
Tool Stand Base.
Mounting Block
The TSS Mounting Block Assembly mounts to the Rail. It can be
positioned anywhere along the rail to the desired height. Once the
desired height is determined, it is recommended that dowel holes be
drilled into the rail as specified in drawing # 9230-20-1675. These dowels
are needed to ensure accurate positioning over the life of the stand. The
TSS Rack, or Tool Adapter Bars can then mount to the Block. The Block
also can accommodate a Proximity Sensor Holder.
Adapter Bars
Currently there are 3 types of adapter bars. The 3-Tool Adapter Bar
mounts to the Mounting Block and can hold up to three TSS Racks. The
4- and 5- Tool Adapter Bars are similar but can hold 4 or 5 TSS Racks at
once respectively. Each Adapter Bar also allows for the attachment of a
Proximity Sensor Holder for each Rack. The Forward Adapter Bar is also
available, used when your tooling requires extra clearance from the Rail.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
QC-10
QC-11
QC-20
QC-21
QC-21 (Euro)
Rack Assembly
Interface Plate Assy
Alignment Pin
Notes
Prox Sensor
Customer Drawing
9120-TSS-3310
9120-TSS-3314
3700-20-3303
See Note 3
Yes
9230-20-1657
9120-TSS-3310
9120-TSS-3314
3700-20-3303
See Note 3
Yes
9230-20-1658
9120-TSS-3313
9120-TSS-3319
3700-20-3303
See Note 3
Yes
9230-20-1659
9120-TSS-3313
9120-TSS-3319
3700-20-3303
See Note 3
Yes
9230-20-1660
9120-TSS-3313
9120-TSS-3319
3700-20-3303
See Note 3
Yes
9230-20-1662
9120-TSS-3310
9120-TSS-3314
3700-20-3303
See Note 3
Yes
9230-20-1656
QC-10
QC-11
QC-20
QC-21
QC-21 (Euro)
9120-TSS-3312
none
3700-20-3303
9120-TSS-3310
none
3700-20-3303
9120-TSS-3310
none
3700-20-3303
9120-TSS-3305
none
3700-20-3303
Yes
9230-20-1656
No
9230-20-1657
No
9230-20-1658
Yes
9230-20-1659
9120-TSS-3313
9120-TSS-3317
3700-20-3316
See Note 5
Yes
9230-20-1660
9120-TSS-3313
9120-TSS-3360
3700-20-3320
See Note 5
Yes
9230-20-1662
9230-20-1675
9230-20-1775
9230-20-1914
Module Name
Part Number
Notes
Customer Drawing
Gusset
9120-TSS-1030
Forward Adapter
9120-TSS-3361
9230-20-1675
9230-20-1679
Prox Holder
9120-TSS-3315
See Notes 2,6
9230-20-1675
Base
9120-TSS-3311
Mounting Block
9120-TSS-3306
9230-20-1675
9230-20-1675
Alignment Pins:
See Note 4
3700-20-3303
3700-20-3316
3700-20-3320
Notes: 1.
2.
3.
4.
5.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
15
QC - 40
Product Advantages
Twice the Strength of the QC-20
No-Touch LockingTM technology allows up to 5.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
1020 lb (4540 N)
1390 lb-in
(157 Nm)
1910 lb-in
(216 Nm)
0.0006 in
(0.015 mm)
3.8 lb
(1.7 kg)
Master plate 2.5 lb (1.1 kg); Tool plate 1.3 lb (0.6 kg)
0.20 in
(5.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 30.
Lock/Unlock Sensors with robot
interface plate are available for this
model. See pg. 32.
QC-40 with S19 electrical module
16
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-040 -
QC-40
Example:
9120-040M-000-000
(QC-40 Master plate, no options)
9120-040T-J16-000
(QC-40 Tool plate w/ J16 electrical module)
M: Master
T: Tool
9120-040M-R19-FN2
(QC-40 Master plate w/ R19 electrical module
& FN2 self-sealing fluid module)
www.ati-ia.com
QC-40
9230-20-1966-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
17
QC - 41
Product Advantages
Large 3/8 NPT Ports
No-Touch LockingTM technology allows up to 5.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
1020 lb (4540 N)
1390 lb-in
(157 Nm)
1910 lb-in
(216 Nm)
0.0006 in
(0.015 mm)
4.6 lb
(2.1 kg)
0.20 in
(5.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 30.
18
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-041 -
- 000
QC-41
Example:
9120-041M-000-000
(QC-41 Master plate, no options)
M: Master
T: Tool
9120-041T-R19-000
(QC-41 Tool plate w/ R19 electrical module)
www.ati-ia.com
QC-41
9230-20-1967-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
19
QC - 60
Product Advantages
Lightweight Design with High Strength
No-Touch LockingTM technology allows up to 5.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
1660 lb (7387 N)
1740 lb-in
(197 Nm)
2600 lb-in
(294 Nm)
0.0006 in
(0.015 mm)
4.4 lb
(2.0 kg)
Master plate 2.9 lb (1.3 kg); Tool plate 1.5 lb (0.7 kg)
0.20 in
(5.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 30.
20
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-060 -
QC-60
Example:
9120-060M-000-000
(QC-60 Master plate, no options)
9120-060T-K19-000
(QC-60 Tool plate w/ K19 electrical module)
M: Master
T: Tool
9120-060M-D15-000
(QC-60 Master plate w/ D15 electrical module
www.ati-ia.com
QC-60
9230-20-1968-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
21
QC - 71
Product Advantages
Lightweight Design with High Strength
No-Touch LockingTM technology allows up to 5.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
1815 lb (8075 N)
3500 lb-in
(395 Nm)
0.0006 in
(0.015 mm)
6.7 lb
(3.1 kg)
Master plate 3.9 lb (1.8 kg); Tool plate 2.8 lb (1.3 kg)
0.20 in
(5.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 30.
Lock/Unlock Sensors with robot
interface plate are available for this
model. See pg. 32.
QC-71 with MT8 electrical module
22
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-071 -
QC-71
Example:
9120-071M-000-000
(QC-71 Master plate, no options)
9120-071T-G19-000
(QC-71 Tool plate w/ G19 electrical module)
M: Master
T: Tool
9120-071T-FN2-000
(QC-71 Tool plate w/ FN2 module
www.ati-ia.com
QC-71
9230-20-1969-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
23
QC - 110
Product Advantages
Excellent Strength-to-Weight Ratio
No-Touch LockingTM technology allows up to 7.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Values
Comments
2730 lb (12149 N)
6940 lb-in
(784 Nm)
0.0006 in
(0.015 mm)
13.0 lb
(5.9 kg)
Master plate 8.5 lb (3.9 kg); Tool plate 4.5 lb (2.0 kg)
0.28 in
(7.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 30.
24
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-110
-S
QC-110
Example:
9120-110AM-000-000
(QC-110 Master plate, no Boss, no options)
9120-110AT-T19R-000-SG
(QC-110 Tool plate, no Boss, w/ T19R
electrical module, w/ lock/unlock sensor cables)
No Boss
50mm Boss
56mm Boss
60mm Boss
63mm Boss
80mm Boss
9120-110EM-MT8-P38
(QC-110 Master plate, 63mm Boss, w/ MT8
electrical module and P38 pneumatic module
If not for these tools we would still be struggling with automatic tool
change. Where other plants have failed, we have succeeded...We owe
ATI many thanks.
John Jackson
Automation Area and Tooling Construction Supervisor
www.ati-ia.com
QC-110
9230-20-2043-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
25
QC - 150
Product Advantages
Extremely Strong Locking Mechanism
No-Touch LockingTM technology allows up to 7.0 mm
plate separation when locking.
Patented Fail-safe Locking Mechanism
Locking Mechanism design results in low force
acting on the piston.
Large piston diameter and outward ball travel
increase moment capacity.
All locking parts made of Rc 58 stainless steel.
Long-life Bushings for Pneumatic Pass-through
Specifications
Values
Comments
3620 lb (16109 N)
12000 lb-in
(1356 Nm)
10000 lb-in
(1130 Nm)
0.0006 in
(0.015 mm)
16.5 lb
(7.5 kg)
Master plate 10.5 lb (4.8 kg); Tool plate 6.0 lb (2.7 kg)
0.28 in
(7.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Tool Stand and components are
available for this model. See pg. 30.
26
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-150 -
QC-150
Example:
9120-150M-000-000
(QC-150 Master plate, no options)
9120-150T-G19-FN2
(QC-150 Tool plate w/ G19 electrical module &
FN2 fluid module)
M: Master
T: Tool
9120-150M-R19-000
(QC-150 Master plate w/ R19 electrical module
www.ati-ia.com
QC-150
9230-20-1971-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
27
QC - 300
Product Advantages
Built-in Electrical Module has five pins that may be
used for tool ID. The master connector contains the
signals for the detection sensor.
No-Touch LockingTM technology allows up to 10.0 mm
plate separation when locking.
Detection Sensor detects when the Tool plate is within
1.5mm of the Master plate, signaling ready to lock.
Self-sealing Pneumatic Ports on the Master side seal
when the master and tool separate.
Specifications
Values
Comments
7940 lb (35333 N)
29100 lb-in
(3870 Nm)
25000 lb-in
(2825 Nm)
0.0006 in
(0.015 mm)
42 lb
(19.1 kg)
0.40 in
(10.0 mm)
Note:
Modules and options available.
See pg. 33-35.
Lock/Unlock Sensors with robot
interface plate are available for this
model. See pg. 32.
QC-300 with T19 and FN2
electrical modules
28
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
9120-300 -
QC-300
Option B2 (000 = no option)
Option B1 (000 = no option)
Option A2 (000 = no option)
Option A1 (000 = no option)
M: Master
T: Tool
www.ati-ia.com
QC-300
9230-20-1973-01
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
29
Features:
Modular System allows for customization
V-Blocks 4140 Hardened Tool Steel Pin Blocks
provide repeatable tool drop-off
Use Extruded Rails and Base, or mount the racks on
your own platform
Proximity Sensor Option
Adapts to TSL or TSS Modules as well
30
Note:
The QC-300 and other heavy automation tool changers
are compatible with the TSL Modular Tool Stand
System. (See Heavy Automation Tool Changer catalog.)
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
QC-60
QC-71
QC-110
QC-150
Mounting Module
Tooling Plate
Notes
Customer Drawing
9120-TSM-MM-3597
9120-TSM-TP-4057
See Note 1
9230-20-1894
9120-TSM-MM-3597
9120-TSM-TP-4058
See Note 1
9230-20-1895
9120-TSM-MM-4018
9120-TSM-TP-4059
See Note 1
9230-20-1896
9120-TSM-MM-4018
9120-TSM-TP-4060
See Note 1
9230-20-1897
QC-60
QC-71
QC-110
QC-150
9120-TSM-MM-3597
9120-TSM-TP-4055
See Note 1
9230-20-1892
9120-TSM-MM-3597
9120-TSM-TP-4056
See Note 1
9230-20-1893
9120-TSM-MM-4068
9120-TSM-TP-4069
See Note 1,11
9230-20-1919
9120-TSM-MM-4070
9120-TSM-TP-4071
See Note 1,12
9230-20-1920
Module Name
Part Number
Notes
Customer Drawing
Adapter Module
9120-TSM-AM-4019
See Note 3
9230-20-1904
Adapter Module
9120-TSM-AM-4061
See Note 10
9230-20-1911
Receiver Block
9120-TSM-RB-3591
See Note 5,8,9
9230-20-1906
Receiver Block
9120-TSM-RB-3595
See Note 6,7,9
9230-20-1907
Dowel Plate
9120-TSM-DP-4203
See Note 13
9230-20-2039
Dowel Plate
9120-TSM-DP-4204
See Note 13
9230-20-2039
Sensor Module
9120-TSM-SM-4015
See Note 4
9230-20-1905
Tooling Pin
3700-20-3590
See Note 14,15
9230-20-2041
Tooling Pin
3700-20-3594
See Note 14,16
9230-20-2041
Tooling Pin
3700-20-4016
See Note 14,16
9230-20-2041
Tooling Pin
3700-20-4017
See Note 14,15
9230-20-2041
Module/Part Name
Part Number
Notes
Customer Drawing
Notes: 1. Tooling Plate listed has blank customer interface. Custom bolt
pattern is available upon request and will require new part number.
2. May specify shorter rail lengths. Cut charge applies.
3. Adapts Mounting Module to vertical rail, and rail ends.
4. Uses 3 wire PNP Proximity Sensor, several models available.
5. Uses Pin 3700-20-3590
6. Uses Pin 3700-20-3594
7. Uses Pin 3700-20-4016
8. Uses Pin 3700-20-4017
9.
10.
11.
12.
13.
14.
15.
16.
17.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
31
Piston
Sensor Interface
Plate (also acts as
Robot Interface
Plate)
Master plate
Unlock sensor
Lock sensor
Sensor peg
Note:
Using W option adds lock/unlock sensor cables to G, J, K, R, S
and T Master electrical modules.
Using R option adds lock/unlock sensor cables to G, J, K, R, S
and T Master electrical modules with 90 connector. (See pg. 34)
32
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
HOW TO ORDER
The SIP is factory installed when ordered with the
Master plate. The SIP may also be ordered separately.
9120-
Description
Compatible QC Models
A15
10, 11
B15
D15
20, 21, 60
E10
(Must specify if used on QC-5 or QC-10/-11.) 10-pin, 3A/50V, solder connection, miniature size
5, 10, 11
E20-10
(Must specify if used on QC-5 or QC-10/-11.) 20-pin, 3A/50V, solder connection, miniature size
10,11
E2A
20-pin, 3A/50V, solder connection, miniature size all one piece housing. Not compatible with E20.
E3A
30-pin, 3A/50V, solder connection, miniature size all one piece housing. Not compatible with E30.
G19
GR19
5-Position Adjustable 19-pin, 5A/250VAC, electrical module with miniature Tri-start connector
H04
(Special) H06 module modified with special 4-pin connector to increase voltage to 600VAC/800VDC
60
H06
60
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
33
Description
Compatible QC Models
J16
K19
20, 21, 60
K26
20, 21, 60
KM14
14-pin module with (12) pins at 5 amps and (2) pins at 13 amps
20, 21, 60
MT8
MT14
R19
R14
R10
R26
R26-VL
R26 module with viton seals and Teflon jacketed wires. Rated to 125 degrees C.
R21
R26 module with (0-9) Tool ID built inside (tool side only)
R17
R32
9120-R19-M-2322
60 side B
9120-R19-T-2323
60 side B
S19
S14
S19 module with (0-9) Tool ID built inside (tool side only)
S26
S21
S26 module with (0-9) Tool ID built inside (tool side only)
T19
T19-VL
T19 module with viton seals and Teflon jacketed wires. Rated to 125 degrees C.
T14
T19 module with (0-9) Tool ID built inside (tool side only)
T10
TD
R38
(2) R19 modules side-by-side on adaptor plate. Fits 71, 41, and 40 with ports blocked.
(Use K45 if possible.)
R52
(2) R26 modules side-by-side on adaptor plate. Fits 71, 41, and 40 with ports blocked.
(Use K45 if possible.)
R47
(1) R26 module and (1) R21 module mounted side-by-side on adaptor plate.
Fits 71, 41, and 40 with ports blocked. (Use K45 if possible.)
K45
Note:
Using W option adds lock/unlock sensor cables to G, J, K,
R, S and T Master electrical modules.
Using R option adds lock/unlock sensor cables to G, J, K,
R, S and T Master electrical modules with 90 connector.
34
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
Description
Compatible QC Models
V34
P05
110, 150
P14
P186
P18
P238
P38A
P38
(4) 3/8 NPT ports for pneumatic pass-through. An additional adapter plate is needed
depending on the model changer with 110, 150 or 300.
P38-E
FG2
FG2A
FN2
FN2A
FG4
FG4A
FN4
FN4A
(4) Air Ports, 3/8 NPT, SS, Tool, Pass Thru (replaces F04A)
Can add Viton as an optionshould add V at the end of the module number before
M or T. No dashes between V and module number.
VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS
35
Company Profile
Pinnacle Park
1031 Goodworth Drive
Apex, NC 27539 USA
+1 919.772.0115
+1 919.772.8259 fax
E-mail: info@ati-ia.com
www.ati-ia.com