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Martin Agar
SCHOOL OF ENGINEERING
ADVANCED LIGHTWEIGHT STRUCTURES AND IMPACT
MSc Thesis
Academic Year: 2010 - 2011
CRANFIELD UNIVERSITY
SCHOOL OF ENGINEERING
Advanced Lightweight Structures And Impact
MSc Thesis
MARTIN AGAR
ABSTRACT
Hydrodynamic ram (HRAM) is a phenomenon occurring when a high-kinetic
energy projectile penetrates a fluid-filled tank. During HRAM, when the
projectile comes through the tank, it transfers its kinetic energy to the fluid
creating an extra pressure. This pressure can produce catastrophic effects on
the tank. This is of important issue in the design of wing fuel tanks for aircraft
since it has been recognized as one of the important factors in aircraft
vulnerability. In this thesis, the LSDYNA FE/SPH code has been used to
simulate an HRAM event created by a spherical projectile impacting a water
filled tank. The SPH formulation is employed to modelling the fluid during this.
The simulation is based on an experimental test done previously (consisting in a
massive tank impacted by a spherical projectile at 341m/s). In this experiment,
pressure transducers located at different points of the fluid has record the
pressure evolution for understanding pressure transfer mechanisms during the
HRAM. Those transfer mechanisms are reproduced numerically and compared
with experimental results in order to assess accuracy of the SPH technique in
reproducing such a complex phenomenon. Results show that SPH has the
potential for simulating this event. However some important limitations exist.
Keywords:
Hydrodynamic Ram; Impact; Tank; Fluid-Structure Interaction; SPH; Cavitation;
Super-Cavitation
ACKNOWLEDGEMENTS
I would like first to offer thanks to my supervisor, Pr. Rade Vignjevic for his
guidance and his advises for defining clearly my project and for the autonomy
given during the thesis.
I would like to express my gratitude to Dr. Kevin Hughes, Dr. Tom de Vuyst and
Dr. James Campbell, who always managed to find time for helping me and
providing me precious advice.
I would also like to thanks the Caf Comet and its lovely ladies for the
marvellous chocolate muffins provided.
I would at last like to thank the ALSI students, especially Laura Garnier, for the
great year spent here and all the DOD games played during those months.
ii
TABLE OF CONTENTS
ABSTRACT ......................................................................................................... i
ACKNOWLEDGEMENTS.................................................................................... ii
LIST OF FIGURES ............................................................................................. v
LIST OF TABLES ............................................................................................... vi
1 INTRODUCTION ......................................................................................... 7
1.1 Project background ............................................................................... 7
1.2 Thesis objectives ................................................................................... 8
2 THE HYDRODYNAMIC RAM PHENOMENON........................................... 9
2.1 Description of the phenomenon ............................................................ 9
2.1.1 The shock phase ............................................................................ 9
2.1.2 The drag phase............................................................................. 11
2.1.3 The cavitation phase..................................................................... 12
2.1.4 The exit phase .............................................................................. 14
2.2 Consequences .................................................................................... 14
3 RESEARCH DONE PREVIOUSLY ........................................................... 16
3.1 Thesis-based Experiment.................................................................... 16
3.2 History of the simulations of hydrodynamic ram .................................. 18
3.3 Recent simulations done ..................................................................... 20
3.4 Mitigation System ................................................................................ 22
4 METHODOLOGY BACKGROUND ........................................................... 24
4.1 Lagrangian Method ............................................................................. 24
4.2 Eulerian Method .................................................................................. 25
4.3 ALE Method ........................................................................................ 26
4.4 SPH Method ........................................................................................ 26
4.4.1 Integral interpolants ...................................................................... 27
4.4.2 Kernel function .............................................................................. 29
4.4.3 Equations of motion ...................................................................... 30
5 MODEL DEVELOPMENT ......................................................................... 32
5.1 Model size reduction ........................................................................... 32
5.1.1 Symmetry conditions .................................................................... 33
5.1.2 Ghost particles .............................................................................. 34
5.2 Projectile modelling ............................................................................. 35
5.3 Tank modelling .................................................................................... 35
5.4 Fluid modelling .................................................................................... 40
5.4.1 Particle density sensitivity analysis ............................................... 41
5.4.2 Water equation of state ................................................................. 43
5.4.3 Silent boundaries .......................................................................... 45
5.5 Parts interaction .................................................................................. 46
5.5.1 Projectile/Tank interface ............................................................... 47
5.5.2 Projectile/Fluid interface ............................................................... 49
5.5.3 Tank/Fluid interface ...................................................................... 50
5.6 Pressure initialisation .......................................................................... 52
5.7 Pressure measurement ....................................................................... 53
5.8 Final model.......................................................................................... 54
6 RESULTS.................................................................................................. 57
iii
iv
LIST OF FIGURES
Figure 1 - Phases of the HRAM [1]..................................................................... 9
Figure 2 - Pressure transducers [7] .................................................................. 16
Figure 3 - Experimental Arrangement [7] ......................................................... 16
Figure 4 - Pressure History [7].......................................................................... 17
Figure 5 - Cavity collapse steps [7] .................................................................. 18
Figure 6 - Cavity creation in D. Varas et al. [41] ............................................... 21
Figure 7 - Mitigation system for HRAM [10] ...................................................... 23
Figure 8 - Example of a Lagrangian mesh [24]................................................. 24
Figure 9 - Example of an Eulerian mesh [24] ................................................... 25
Figure 10 - Neighbouring particles including by the kernel function [44] .......... 28
Figure 11 - Model dimension justification ......................................................... 33
Figure 12 - Symmetry Conditions ..................................................................... 33
Figure 13 - Ghost particles reflecting real particles [22] ................................... 34
Figure 14 - Projectile Mesh............................................................................... 35
Figure 15 - Two possible tank configurations ................................................... 36
Figure 16 - Different mesh sizes tested ............................................................ 38
Figure 17 - Impact Holes .................................................................................. 39
Figure 18 - Resulting velocity after impact ....................................................... 39
Figure 19 - Boundary conditions of the tank walls ............................................ 40
Figure 20 - Model with 3mm particle density .................................................... 41
Figure 21 - Projectile velocity in function of time for different particle density .. 42
Figure 22 Example of shock front velocity measurement .............................. 44
Figure 23 - Silent boundary creation ................................................................ 46
Figure 24 - Projectile/tank interface study ........................................................ 47
Figure 25 - Contact penetration ........................................................................ 48
Figure 26 - Good contact behaviour ................................................................. 48
Figure 27 - Projectile/fluid interface study ........................................................ 49
Figure 28 - Particle penetration problem .......................................................... 50
Figure 29 - Projectile/fluid interface study ........................................................ 51
Figure 30 - Offset between the tank and the fluid particles .............................. 51
Figure 31 - Pressure initialisation ..................................................................... 53
Figure 32 - Coordinate system ......................................................................... 54
Figure 33 - Small model ................................................................................... 55
Figure 34 - Big model ....................................................................................... 55
Figure 35 - Post-processing problem ............................................................... 58
Figure 36 - Projectile impact with the tank at t=0.03ms .................................... 59
Figure 37 - Von Mises stress generated by the impact on an empty tank at
0.023ms (MPa).......................................................................................... 60
Figure 38 - Pressure wave generated at 0.06ms.............................................. 60
Figure 39 - Von Mises stress generated by the impact on a filled tank at
0.023ms (MPa).......................................................................................... 61
Figure 40 - Drop in pressure measured along the shot line on the big model .. 62
Figure 41 - Initial wave pressure recorded by the transducer P1 in the
experiment ................................................................................................ 63
Figure 42 - Pressure history at P3 .................................................................... 63
LIST OF TABLES
Table 1 - Johnson-Cook parameters [8] ........................................................... 37
Table 2 - EOS Comparison .............................................................................. 45
Table 3 - EOS Parameters [41] ........................................................................ 45
Table 4 - Pressure transducer position............................................................. 54
Table 5 - Model statistics .................................................................................. 56
vi
1 INTRODUCTION
1.1 Project background
Fuel tank in an aircraft has been identified as one of the important components
in aircraft vulnerability [15; 41]. A failure of the fuel tank can result with
catastrophic consequences for the aircraft (large fuel leakage, loss of the centre
of gravity, fire hazard). This failure can occur due to impacts. During high
velocity impacts with fluid-filled tank, it appears the problem of the
Hydrodynamic Ram (HRAM) phenomenon. It increases the risk of catastrophic
failure and the damages are more serious than impacting an empty tank.
During the HRAM, when the projectile comes through the tank, it transfers its
kinetic energy to the fluid creating an extra pressure. This pressure can produce
catastrophic effects on the tank.
The HRAM phenomenon was before more related to military aircrafts. Those
aircrafts are more exposed to the threats capable to produce the HRAM
(ballistic impact, missile fragment) [6]. But now its a serious issue concerning
civil aviation. The Federal Aviation Administration established the analysis of
the effects of turbine engine fragment impacting fuel tank as one its research
area in 1990 [41]. In 2000, the BEA determined that the HRAM has played an
important role in the dramatic crash of a Concorde during takeoff from Charles
de Gaulle Airport [2].
The HRAM phenomenon is a complex fluid-structure interaction which encloses
physical phenomena like high velocity impact, fluid mechanics, large
deformation and material failure [43]. Its difficult to characterise this
phenomenon analytically so most of the research are experimental results and
numerical simulation. Simulations of HRAM using numerical methods have
been tried for almost 40 years [15]. With the latest numerical methods, good
correlation between the experimental and numerical results starts to appear
[41]. However its still an ongoing area of research because the simulations
require high computational resources and there are still some limitations for
7
modelling failure and cracks [35]. Arbitrary Lagrangian-Eulerian (ALE) and SPH
methods have shown the best results.
energy will be able to cause a catastrophic failure. But for a fuel tank, the
internal pressure is due to the hydrostatic pressure so the nominal pre-stress is
very low before the impact (this is not true for the impact with the exit wall as it
will be explained later) and so the catastrophic failure will not be caused by the
impact with the wall but by the wave created in the fluid.
Indeed, after the projectile goes through the tank, it penetrates the fluid
accelerating the fluid at the impact point. The fluid initially with no velocity has
now the same velocity than the projectile. This sudden acceleration creates a
high pressure peak travelling through a shock wave. This pressure generates a
stress in the entry wall. This stress coupled with the dynamic stress can result
with a catastrophic failure of the tank because the expansion of the shock wave
can produce a petalling of the entrance panel.
The shock wave is hemispherical expending from the impact point and its
velocity is greater than the speed of sound in the fluid [23]. Townsend et al. [39]
tried to characterize the shock wave dynamic, providing an analytical model
using the Hugoniot-Rankine relations. The velocity of the shock front is given
by:
= +
Where
is the density of the fluid.
=
10
If the peak of pressure due to shock can be very high, its very short in time
because this pressure will be dissipated very quickly in the fluid as shown
experimentally by Stepka et al. in [38]. So, during the shock phase, only the
entry panel will be affected, the pressure field will be very low close to the exit
and lateral panels.
2
Where
is the fluid density, is the drag coefficient of the projectile, A is the
Stepka et al. decided in [38] to use the Newtons second law to determine the
velocity of the fluid. So:
()
1
=
2
Where is the mass of the projectile. With this equation they assumed that the
projectile isnt deformed, the drag coefficient stays constant and the fluid is
incompressible. Then they rearranged terms, integrated and solve this equation.
They end with the projectile velocity decay ratio for a spherical projectile:
1
=
1 + 3
4
This equation allows us to predict the velocity of the projectile during its
displacement into the fluid knowing the initial velocity after impact.
11
The weak created by hydrodynamic friction will be responsible for the cavitation
formation, an important phenomenon of the HRAM.
The pressure field created in front of the projectile can be a source of
catastrophic failure especially in thin fuel tank as it has been show in [37].
1
2
12
He says that the smaller the K coefficient is, the bigger the cavity will be. So if
the projectile is travelling at a high velocity, the cavity will be very big. Also,
deeper the projectile is travelling smaller will be the cavity (the static pressure is
increasing with the depth).
According to him, a supercavitation (so a small K parameter) has an influence
on the drag coefficient of the projectile. He found this linear relationship for the
new drag coefficient:
() = (1 + )
Some authors have try to determinate the radial growth velocity of the cavity. N.
Lecysyn et al. [23] rearranging relations found by M. Held in [18], gives us a
analytical relation of the radial growth velocity of the cavity without knowing the
K parameter. Using the Bernouilli relation, assuming that the radial growth
velocity is proportional to the projectile velocity, we have:
)
= $
2,
*
) (1 + +)
=
4 1 + .
+ =
13
3
4
Where ) is the cavity diameter, t is the time after impact, h is the depth at the
All those analytical models presented dont take into account the fact that the
pressure in the cavity is inferior to the atmospheric pressure. So the air present
outside will be draw in the cavity through the hole created by the impact.
However it can be interesting to assess the results which will be obtained with
the numerical simulation with those equations.
Once the cavity reaches its maximal radius, it collapses. In this case of a
supercavitation, the collapse is particularly violent. P.J. Disimile et al. [11]
describe this as: when the ends of the cavity collapse and meet with the
collapsing interface, a shock wave radiates outwards. This pressure emitted by
the collapse is very high, more the one emit during the shock phase but very
short in time [17]. During the collapse of the cavity, the air inside will be
compress and several oscillations will occur but with a decreasing intensity.
2.2 Consequences
According to J.P. Borg [7], NASA and a lot of authors agreed on a damage
criterion for fuel tank stated as follows: "The criterion for catastrophic failure of
14
15
16
In the study, three projectiles were fired through the tank, one in steel, one in
aluminium and one in tungsten. Regarding the data provided in the paper, I will
reproduce the one realized using a tungsten projectile. It was fired at a velocity
of 341 17 m/s. The data provided are the pressure history as shown in Figure
4 and also the cavity collapse video as shown in Figure 5.
In Figure 4, we can clearly show the different phases of the hydrodynamic ram
describe in a previous part. Here the cavity collapse represents the highest
pressure in the tank but only during a very short time. The aim of the numerical
model is to be able to reproduce those results.
17
18
19
20
21
results obtained were qualitatively good but it was difficult to assess them
quantitatively.
Recently, an article has been published by Disimile et al. [10]. Its about the
mitigation of the shock waves during an HRAM event. They tried to mitigate the
pressure in the fuel tank by installing triangular bars inside as shown in Figure
7.
22
The role of those bars is to reduce the HRAM pressure by reducing the severity
of the wave front. The idea is when the wave arrives on a triangular face, a
weak reflection of the shock wave should occurs. This system cannot mitigate
the shock wave on the front wall during the shock phase. However the results
show a great reduction of the pressure due to cavity collapse. The initial
pressure wave measured in the back wall is reduced by 60% compared with the
pressure obtain in tank without mitigation member. For the cavity collapse
pressure, the reduction is between 25% and 75%. Now the disposition and the
shape of the bars have to be optimized.
23
4 METHODOLOGY BACKGROUND
For representing the fluid different methods are available. In this chapter, the
most-used methods are briefly presented. As we are using SPH during the
simulation for representing the fluid, this section is more focused on this
method.
24
However this method has some advantages. First, as the mesh stay fixed to the
material, its easy to track the material history for calculating the constitutive
equations. Furthermore, treating the boundaries is easy as the mesh edges stay
attached to the material surface.
25
26
Where 2 is the Dirac function. This form is exact but not very useful. The idea of
the SPH is to replace the Dirac function by a continuous function. This function
is called the kernel as the integral interpolant of any function is expressed as:
(/) = 0 (/ 1 )7(/ / 1 , )3/
The choice of this function is very important for the success of the method. This
function W has also to respect those two properties:
0 7(/ / 1 , ) 3/ 1 = 1
1
1
lim
7(/ / , ) = 2(/ / )
<
The variable h is half-width of the kernel function and it represents the spacial
area where W smoothes A. This variable is often called the smoothing length.
The integral interpolant needs to be discretised for numerical simulations. In
SPH problem, the fluid is defined by a set of points /> distributed regularly
through the fluid. The fluid has a density defined by the variable
(/). So the
fluid is discretised into several point each of those points having a mass m> . So
(/) = 0
(/ 1 )
7(/ / 1 , )
(/) 3/
(/)
27
(/) @ m>
>CD
>
7(/ /A , )
>
Where > ,
> is the respectively the value of A and the density at /A . This
equation is the basis of SPH method. With this equation the value of A at a
point /A can be express as the summing of the contributions from the
neighbouring point including in the kernel function:
B
> @ mE
ECD
E
7F/A /G , H
The second term of the right side on the equation is only over the boundary of
the domain. So, most of the time, this integral is neglected because the kernel
function is equal to zero around the domain boundary. Therefore if this term is
equal to zero, we have:
(/) = 0 (/ 1 )7(/ / 1 , )3/
B
(/) @ m>
>CD
>
7(/ /A , )
>
The last equation demonstrate one of the most important advantages of the
SPH: the gradient of any function can be determined by differentiating the
kernel.
\]
The advantage of this function is for r > 2h the value are strictly equal to zero
(the algorithm has only to summarize the particles include in a radius of 2h from
the point of interest. Also it has a continuous second derivative. This function is
the one used in LS-DYNA [26].
29
So if the equation of state of the fluid relates the pressure P with only the
density
, we can express P in the SPH form as:
B
P = @ mc
cCD
c
7(/ /d , )
^
1
c
= @ mc
7
dt
e
c e fc
cCD
e = @ mc 7fc
cCD
The form presented above was the one use used in the first version of the
method. However this form had a problem. It didnt conserve the linear and
angular momentum: the force on particle a due to a particle b wasnt equal to
the force on particle b due to a particle a.
For making this forces symmetrical,
g
h
P
P P
P
P
P
=
= +
30
^
c Pe
= @ mc ( + )e 7fc
dt
c e
cCD
Where ed =
hj khl
/e
1
^de
= ^e + @ mc ( )7fc
dt
2
ed
cCD
e
= @ mc ^de e 7fc
dt
cCD
31
5 MODEL DEVELOPMENT
In this chapter, the methodology used for modelling the experiment is explained.
The model is developed using Hypermesh and LS-PrePost and the simulation
are launched using LS-DYNA.
The unit system used was the following: tonne, mm, s, N, MPa.
For the reduction in the size of the tank, two models have been made:
32
500mm
TY, RX, RZ
TZ, RX, RY
constrained
constrained
33
34
In
LS-DYNA,
DYNA,
the
ghost
particles
are
created
using
the
card
*BOUNDARY_SPH_SYMMETRY_PLANE
OUNDARY_SPH_SYMMETRY_PLANE [25] where only the normal of the
symmetry plane has to be specified.
35
For representing a plate, two choices are possible. It could be modelled using
solid element or shell element. Solid element would have been better for
representing the damage as the petalling of the tank but would have resulted
with more computational time. Since we are more focused on the HRAM event
than on the tank damage, shell elements are still good for modelling the tank.
The only important think is the resulting velocity of the projectile after the
impact. This one has to fit with the experiment for reproducing it properly.
The tank walls are made with steel and aluminium as shown in Figure 15.
Experiment configuration
Aluminium
Steel
Figure 15 - Two possible tank configurations
y = A + B pn 1 + C ln&* 1 T *m
With T * defined as T
L<
uv (1 + pw ln ny )(1 + p' { )
Lt
Where h is the hydrostatic stress and eff the effective stress and D1, D2, D3,
D4 and D5 are material constants.
All the material constants have been found in an article [8] and are summarized
in the following table:
Table 1 - Johnson-Cook parameters [8]
Name
LS-DYNA Flag
Value
Unit
Density
RO
2.77e-9
t/mm3
Young Modulus
73080
MPa
Poisson Ratio
PR
0.33
A parameter
265
MPa
B parameter
426
MPa
n parameter
0.34
C parameter
0.015
m parameter
37
Melt temperature
TM
775
Reference temperature
TR
294
EPSO
s-1
Specific Heat
CP
8.75e8
N-mm/t-K
D1 parameter
D1
0.13
D2 parameter
D2
0.13
D3 parameter
D3
-1.5
D4 parameter
D4
0.011
D5 parameter
D5
The last thing to determine was the size of the tank mesh. A quite refined mesh
was wanted in order to predict quite accurately the decrease of velocity due to
the impact. But the problem was a very refined mesh leads to a too big time
step reduction. So the idea was to have a mesh size small enough with a time
step close to the SPH particles time step.
Different sizes of mesh have been tested during an impact with the projectile:
0.625x0.625mm mesh
1.25x1.25mm mesh
2.5x2.5mm mesh
5x5mm mesh
38
Those three meshes have impacted at 341m/s by the projectile. The resulting
velocities have been compared.
0.625x0.625mm
1.25x1.25mm mesh
2.5x2.5mm mesh
5x5mm mesh
Velocity (m/s)
250
200
150
100
50
0
5x5mm mesh
As we can see there, with a coarse mesh there is a big decrease in velocity and
the impact hole is too big. However with a mesh of 1.25x1.25mm the
convergence of the resulting velocity starts to appear (as we can see in Figure
18) and the shape of the impact hole seems good (Figure 17). Moreover with
this mesh size, the time step remains acceptable. So finally, the tank has been
mesh with fully-integrated shell element of 1.25x1.25mm size.
Fully
constrained
Symmetry
Conditions
40
3
1 + 4
It has been found in the literature [12] that the drag coefficient (CD) of a sphere
is equal to 0.47.
41
So the theoretical velocity of the projectile in function of the time has been
compared to the results obtained from the simulations. This comparison is
presented in Figure 21.
400000
350000
Velocity mm/s
300000
250000
Theoretical
200000
1.5mm
3mm
150000
4.5mm
6mm
100000
50000
0
0
0,0001
0,0002
0,0003
0,0004
0,0005
0,0006
Time (s)
42
Where | = 1 , E is the internal energy per initial volume and C0, C1, C2, C3,
| |
2
2
=
+ ( + |)~
|
|S
1 (D 1)| | + 1 S
(| + 1)
| 1 + 1
43
The shock front velocity. The velocity of the wave generated due to
the impact is measured and compared with the theory. The theory
used is the one explained in page 9. The theoretical velocity is
calculated using the Hugoniot-Rankine relations:
= +
Where the Hugoniot slope coefficient of water has been
choose at a value of 1.79 [45].
For measuring the velocity of the shock front, the time where the wave peak
appears has been measured at two different points located at 10mm and 20mm
away from the wall as shown in Figure 22. The difference between those two
times divided by the distance between the two points gives us the shock front
velocity.
1,20E+02
Pressure (MPa)
1,00E+02
8,00E+01
10mm
6,00E+01
20mm
4,00E+01
2,00E+01
0,00E+00
0,00E+00
2,00E-05
4,00E-05
6,00E-05
8,00E-05
1,00E-04
Time (s)
The results obtained with the different EOS are presented in the table below:
44
EOS type:
Gruneisen 1
1568m/s (31%)
Gruneisen 2
1612m/s (27%)
Linear Polynomial
1851m/s (11%)
Theory
151 m/s
2061m/s
As we can see, the values obtained for the first criterion are approximately the
same. So the second criterion has been used for determining the good EOS.
However, according Korobkin [21] the initial impact wave is moving at a
supersonic velocity only for a short duration. After, the wave returns to the
acoustic velocity. As it was quite difficult to evaluate the right theoretical
velocity, it has been decide to the Gruneisen 1 EOS from [41] because it the
only one which has been used before for the representing a HRAM.
Table 3 - EOS Parameters [41]
Parameters name:
Value
Units
1.448e6
mm/s
S1
1.979
S2
S3
0.11
3.0
45
Non reflective
boundaries
Tied contact
Solid elements
SPH
free
surface
made
with
solids
elements
using
the
card
*BOUNDARY_NON_REFLECTING.
46
*CONTACT_AUTOMATIC_SURFACE_TO_SURFACE
*CONTACT_SURFACE_TO_SURFACE
Those contacts are two-way treatment contact where a master and slave
surface is defined and LS-DYNA checks the slave nodes for penetration
through master segments and then a second time the master nodes for
penetration through slave segments [27].
However whatever the penalty scale factor used, some penetrations appear
during the contact as shown in Figure 25.
47
As we can in Figure 26, this contact gives good result. So it has been kept.
*CONTACT_AUTOMATIC_NODES_TO_SURFACE
*CONTACT _NODES_TO_SURFACE
In [22], for coupling SPH with FE, the author recommend to use the card
*CONTACT_ AUTOMATIC_NODES_TO_SURFACE. So I decided to use this
card instead of *CONTACT _NODES_TO_SURFACE. With this contact, some
penetration problems occurred initially as shown in Figure 28. They were
removed by using the soft constrain formulation (flag SOFT in the LS-DYNA
card [25]). But some particle were still penetrating, this was due to the sharp
edges of the projectile. Increasing the Maximum parametric coordinate in
49
segment search parameter has solved the problem (set to 1.20 instead of
1.025).
50
Fluid
Tank
3mm
1.5mm
For creating the contact properly, a virtual thickness of 1.5mm (half distance
between each particle) has been applied to the SPH. This can be done through
the flag SST (Optional thickness for slave surface) in the contact card.
The same has been done for the contact between the projectile and the fluid.
| 1 + 1 2 | 2 |
=
+ ( + |)~
|
|S
1 (D 1)|
S (|
|+1
+ 1)
Adding a pressure in the fluid, create a pressure on the tank wall. So for having
a model at equilibrium at the initial state is important to create a counter
pressure on the tank walls equal to the atmospheric pressure. This pressure
has been made using the card *LOAD_SHELL_SET.
52
X position (mm)
Y position (mm)
Z position (mm)
301
37
215
215
37
301
74
602
111
903
1167
143
1167
(0, 0, 0)
54
55
Small model
127813
12800
Big model
2608912
80000
The termination time has been set to 30ms which is the necessary time in the
experiment for the cavity collapse. Pressure was recorded each s.
56
6 RESULTS
In this section, the results obtained from the two models are presented and
discussed. First the problems which occurred during the initial simulations are
presented. Then, as the HRAM is divided in 4 four phases, the result discussion
is divided in four parts: one for each phase.
57
58
59
As say before this pressure wave is creating an extra stress on the tank wall as
shown in Figure 39.
High values of stress are concentred around the entry hole for the empty
tank whereas for the filled tank the area is larger.
Those pictures explain why the HRAM can be a cause of major failure of the
tank. Instead of having a small hole created by the penetration of the projectile,
the high pressure generated on the wall can create a petalling of the tank
increasing largely the size of the hole.
61
The size of the holes is the same within or without tank in this simulation but this
is due to small impact velocity used (341m/s). In really impact of fuel tank can
occurs at much higher velocity.
If this pressure wave increases the risk of important failure of the tank, its
concerning only the impact zone. Indeed, the pressure wave is significantly
reduced when its travelling through water. As shown in Figure 40.
1200
1000
Pressure (MPa)
800
600
400
200
0
0
20
40
60
80
100
Figure 40 - Drop in pressure measured along the shot line on the big
model
We can see that after 50mm from the tank the pressure drops below 10 MPa
which is not anymore significant regarding the stress induced on the tank.
It seems that from a qualitative point of view, LS-DYNA is able to reproduce this
phase. Now its important to assess those results quantitatively.
62
120
From the experiment made by Disimile et al.[11], two types of data are
available: the pressure history for the transducer P3 shown in Figure 41 and the
pressure decrease between the transducer P3, P4, P5 and P7 compared with
the simulation results in Figure 43.
Pressure (MPa)
1
0,8
0,6
0,4
0,2
0
0
0,00005
0,0001
0,00015
0,0002
0,00025
0,0003
Time (s)
0,00035
0,0004
For the wave arrival time, its difficult to assess it from the experiment as we
dont know the impact time. However we can calculate the wave velocity, this
one is equal to 1403m/s approximately the acoustic velocity in water which
agrees with impact dynamic theory.
From the data we have in Figure 41 (which has to be taking into account
carefully has, it has been filtered), its quite difficult to analyse it precisely.
However it seems that the pressure rises for the first pike agree with the value
of the experiment (3% of difference). Then the secondary waves fit also
correctly in term of amplitude.
The other data provided for this phase was the decrease of pressure of the
transducer P4, P5 and P7 compared with the transducer P3. The comparison
Experiment
0,4
Simulation
0,3
0,2
0,1
0
200
400
600
800
1000
1200
64
been completely dissipated. But from the others transducer, we can assume
that LS-DYNA predict correctly the dissipation of the pressure wave within the
fluid.
The last thing to look at for this phase is the pressure decrease of the wave
when its going away from the shoot line. Indeed, McMillen et al. in [31] has
shown that the magnitude of the pressure along the arc of the wave decreases
with the angle from the shot line. In their experiment, Disimile et al. establish an
empirical law which state that P=P90SIN(+7), where P90 is the pressure in the
shoot line and the angle away from the shoot line as shown in Figure 44.
0.80
( + )
0.79
65
66
400000
350000
Velocity (mm/s)
300000
250000
200000
Simulation
150000
Theory
100000
50000
0
0,00E+00
5,00E-04
1,00E-03
1,50E-03
2,00E-03
2,50E-03
Time (s)
67
2
Experiment
Pressure (MPa)
0,5
0
-0,0005
5E-18
0,0005
0,001
0,0015
-0,5
Time (s)
68
0,002
P3
SPH used in LSDYNA has the capability to reproduce correctly this phase.
However the model made is not totally accurate and a remaining task is to
investigate further why the velocity decrease is not what it should be and correct
it. A possible hint could be the boundaries condition used around the fluid.
69
90mm
500mm
70
250mm
40mm
160mm
73
10mm
74
7 CONCLUSION
The purpose of this thesis was to assess the LS-DYNA FE/SPH code for
representing the hydrodynamic ram phenomenon. Thats why a numerical
model was designed to represent the more precisely an experiment made
previously. The final goal was to be able to reproduce the results obtained from
the experiment.
The coupling FE/SPH seems to be a suited method for representing
fluid/structure interaction. Indeed, during the simulation the coupling seems to
work correctly as any penetration has been observed and the fluid was able to
deform the tank. Nevertheless, data about the tank deflection during the
experiment would have been more interesting in order to assess more
accurately the fluid/structure coupling.
The Hydrodynamic ram event is divided in four phases, each phase has been
assessed. For the shock phase, the SPH method has shown good results for
predicting the pressure wave magnitude and also the decrease of it while its
travelling. The simulation has highlighted the extra pressure created on the wall
during this phase.
During the drag phase, the method is able to reproduce the pressure field in
front of the projectile however the decrease of velocity due to the drag forces is
not exactly the one expected but this is probably due to some model limitation.
At the moment, the major limitation of the method comes from the capacity to
reproduce the cavity grow and collapse. Indeed, the cavity formation in the
projectile weak is well represented. However, due to the use of a limited EOS
the growing of cavity and its collapse are not correctly represented.
The simulation has prove that the SPH has an undeniable potential for
representing the HRAM event however some limitation has to be solve before
for representing properly the phenomenon.
75
8 FURTHER WORKS
Since the simulations of hydrodynamic ram with SPH are quite time consuming,
it has been the major constrain for achieving this study. That is why some points
have still to be investigated further:
The reasons for the incorrect velocity decrease during the drag phase.
Exploring further this problem could lead a better simulation of the HRAM
and could predict the same drag pressure that the one obtained in the
experiment. This problem can be due to the boundaries condition used
on the fluid as the methodology as shown that SPH are able to perfectly
reproduce this velocity reduction.
The tank wall damage. The fluid-structure interaction between water and
the tank can be studied more. It can be interesting to have good damage
prediction of the tank due to the HRAM. This implies the use of solid
element through the thickness for the impacted plate. Using this at higher
velocity can permit to observe the petalling of the wall due to the
pressure wave.
76
REFERENCES
[1]
http://www.bea-fr.org/docspa/2000/f-sc000725/htm/f-sc000725.html.
[3]
Borg, J. P., Cogar, J. R., Tredway, S., Yagla, J. and Zwiener, M. (2001),
Chen Liang, Song Bifeng and Pei Yang (2011), "Simulation Analysis of
[10]
within a liquid filled tank", International Journal of Impact Engineering, vol. 38,
no. 2-3, pp. 61-72.
[11]
http://www.engineeringtoolbox.com/drag-coefficient-d_627.html (accessed
08/11).
[13]
available at:
http://www.fordhamprep.org/gcurran/sho/sho/reference/table74a.htm (accessed
06/22/11).
[15]
78
[19]
[23]
Lecysyn, N., Bony-Dandrieux, A., Aprin, L., Heymes, F., Slangen, P.,
Theory Manual, .
[27]
http://www.dynasupport.com/tutorial/contact-modeling-in-ls-dyna/contact-types
(accessed 08/11).
[28]
Lundstrom, E. A. (1977),
79
[30]
ram and liquid aeration", 5th european ls-dyna users conference, Birmingham, .
[31]
The Potential for Fuel Tank Fire and Hydrodynamic Ram From Uncontained
Aircraft Engine Debris, DOT/FAA/AR-96/95, Federal Aviation Administration,
Washington.
[34]
[39]
http://de.wikipedia.org/wiki/Zustandsgleichung_von_Mie-Gr%C3%BCneisen
(accessed 08/2011).
81
82
APPENDICES
Appendix A
model
The simulation was running too long for the big model to observe it.
t=1.4ms
t=2.2ms
t=3.0ms
t=4.1ms
t=6.3ms
83