Professional Documents
Culture Documents
4-93
(Reapproved 1998)
Louis A.
Johan Alexanderson*
John Bartholomew*
Lawrence E. Kukacka
Mrinmay Biswas
Joseph A. Lavelle*
Douglas Boulton
Jeffrey J. Laven
Barry Butler*
Dah-Yinn Lee
Robert R. Cain
William Lee*
V.M. Malhotra
Paul D. Carter
Joseph M. Daly
Stella Marusin*
Glenn DePuy*
William C. McBee
Floyd Dimmick*
Charles R. McClaskey
Peter Mendis
Wolfgang O. Eisenhut
David Fowler*
John R. Milliron
George Hoff*
John A. Morrow
Larry C. Muszynski
Craig W. Johnson
Jerry R. Parra
Albert O. Kaeding
Sandor Popovics*
John Kane*
Kenneth A. Poss
Al Klail
Paul D. Krauss
C. Scott Reece
*Members
of
Subcommittee
548-A
who
prepared
this
specification.
-|
Wilfricd R. Riesterer*
Willard C. Rowe
Borys F. Schafran
Ernest Schrader*
Surendra P. Shah
Glenn W. Smoak
Allan F. Soderberg
Joe Solomon
Michael M. Sprinkel*
Timothy L. Tache*
Cumaraswamy Vipulanandan
Alan H. Vroom
Douglas G. Walters=|
Harold H. Weber, Jr.
Richard E. Weyers
David P. Whitney
Robert L. Yuan
Janet L. Zuffa
Synopsis -This specification covers styrene-butadiene latex-modified concrete as an overlay on concrete bridge decks. It applies to
both new construction and rehabilitation of existing decks. It includes certification requirements of the latex products, storage, handling, surface preparation, mixing, application, and limitations.
Keywords: bridge decks; latex-modified concrete; mixing; resurfacing.
FOREWORD
Checklists do not form a part of Standard Specification ACI 548.4. Checklists are to assist the Engineer in
properly choosing and specifying any necessary requirements for the Project Specifications.
CONTENTS
Specification guide, pg. 548.4-2
Specification checklist, pg. 548.4-2
Part l-General, pg. 548.4-4
Part 2-Products, pg. 548.4-4
Part 3-Execution, pg. 548.4-5
ACI 548.4-93 became effective October 1, 1993.
Copyright 8 1992 American Concrete Institute.
All rights reserved including rights of reproduction and use in any form or by
any means, including the making of copies by any photo process, or by any electronic or mechanical devices, printed or written or oral, or recording for sound
or visual reproduction or for use in any knowledge or retrieval system or device,
unless permission in writing is obtained from the copyright proprietors.
548.4-2
ACI STANDARD
SPECIFICATION GUIDE
SG1 - Standard Specification ACI 548.4 is intended
to be used in its entirety, by reference included in the
project specification, to cover the requirements for
constructing an LMC overlay on a bridge deck. Individual sections, parts, or articles should not be copied
into project specifications since taking them out of
context may change their meanings.
SG2 - Adjustments to the needs of a particular project shall be made by the Engineer/Specifier by reviewing each of the items indicated in this specification
guide and checklist and then including their decisions
on each as mandatory requirements in the project specification.
SG3 - These mandatory requirements may designate specific qualities, procedures, materials, and performance criteria for which alternatives are permitted
or for which provision is not made in Standard Specification ACI 548.4. Exceptions shall be made to Standard Speicfication ACI 548.4, if required.
SG5 - The specification checklist that follows addresses each item of ACI 548.4 that requires the Engineer/Specifier to make a choice where alternatives are
indicated, or to add provisions where they are not indicated in ACI 548.4, or to take exceptions to ACI
548.4. The checklist consists of one column identifying
sections, parts, and articles of ACI 548.4, and a second
column of notes to the Engineer/Specifier to indicate
the action required of them.
SPECIFICATION CHECKLIST
Section/Part/Article of ACI 548.4
Part 1 - General
1.1 Scope
1.5 Reference standards
ASTM C 685, Specification for Concrete Made by Volumetric Batching
and Continuous Mixing
Part 2 - Products
2.1.1 Latex
Part 3 - Execution
3.1.2 Mixing
3.2.1 Preparation
There is no ASTM standard for these types of latexes at this time. When
such a standard becomes available, it shall govern.
The slump of LMC produced from a mobile mixer should be measured 4
to 5 min after discharge.
Surface preparation procedures apply to all surfaces to which the LMC is
to bond, including the vertical surface of previously placed overlays.
Repair or replacement of reinforcing steel shall be specified by the Engineer.
Expansion joints in the overlay are to be located directly over those in the
deck and are to be installed at the time of placement of the overlay. Casting across an expansion joint and sawing later shall not be done.
658 lb/yd3
24.5
18.9
548.4-3
3.2.8 Limitations
Use the following graph* to determine evaporation rate for specific project conditions:
15
deg C
25
35
40 5 0 60 70 80
Air temperature, deg
To use this chart.
. Enter with air temperature, move a to
relative humidity
2. Move right to concrete
temperature
3. Move down to wind
velocity
4. Move left ; read approx
rate of evaporation
If evaporation rate exceeds 0.10 lb/ft2/hr, contractor shall make provisions, i.e., wind breaks, fogging, to reduce it.
*Ref. ACI 305R-91; Fig. 2.1.5.
548.4-4
ACI STANDARD
PART 1 - GENERAL
1.1 - Scope
1.1.1 - This standard specification covers the materials and procedures for constructiong styrene-butadiene latex-modified concrete (LMC) overlays, for new
construction as well as repair and rehabilitation, of
bridge decks.
1.1.2 - The provisions of this Standard Specification shall govern unless otherwise specified in the contract documents. In case of conflicting requirements,
the contract document shall govern.
1.2 - Definitions
1.6 - Submittals
1.6.1 Submit a Certification of Compliance with
FHWA RD-78-35 for each batch of latex to the engineer.
PART 2 - PRODUCTS
2.1 Materials
2.1.1 Latex - Latex admixture conforming to the
prequalification requirements specified in Report
FHWA-RD-78-35.
2.1.2 Aggregate - ASTM C 33.
2.1.3 Cement - ASTM C 150, Types I, II, or III.
2.1.4 Water - ASTM C 685.
658 lb/yd3
24.5 gal./yd3
Water, maximum
18.9 gal./yd3
6.5 percent
Slump, range
3-8 in.
Overlay thickness,
minimum
1 in.
Coarse aggregate,
maximum
No. 8
55-70 percent
1.0:2.8:1.7
PART 3 - EXECUTION
3.1 Equipment
3.1.1 Surface preparation - Use surface preparation
equipment capable of removing deleterious material
which would inhibit bond of the overlay. This equipment includes:
l Scarifiers capable of removing up to X in. of concrete from the surface.
l Blasters (sand, water, and shot) capable of removing laitance, rust scale from reinforcing steel, and chips
of partially loosened concrete.
l Jackhammers (30 lb or less) and chipping hammers (15 lb or less).
l Saws capable of sawing concrete to the specified
depth.
3.1.2 Mixing - ASTM C 685, with the following
modifications:
4.1.4 - Admixtures - This is not applicable to latex admixtures.
5.1.3 - The recommended air contents of Table 3 are not applicable; use the air content in Part 2 of this Specification.
6.8 - The admixture tolerance for latex shall be 0 to +2 percent,
by weight.
7.2 - Replace existing section with: Each batching or mixing unit
shall have affixed, in a prominent place, a metal plate or plates on
which are plainly marked the gross volume of the unit in terms of
mixed concrete, and discharge speed related to cement factor. Note
11 remains the same.
8.2 -Use the temperature limitations given in Part 3.2.8 of this
Specification.
12.1.1 -The curing procedure for Compression Test Specimens
shall be the same as the Overlay.
548.4-5
548.4-8
ACI STANDARD
CONVERSION FACTORS
1 in.
1 yd3
lb/ft*
1 gal.
= 25.4 mm
= 0.765 m
= 47.9 Pa
= 3.785 1
t, = (tF - 32)/l .8