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1). Fabric consumption calculation for one dozen mens tank top:
Measurement Chart:
Parameter
a) Chest
b) HPS
c) Arm hole
e) Neck
f) Neck width
Given
100cm
67cm
50cm
50cm
4cm
GSM
Body
Neck(rib)
A/H(rib)
Given
160
220
220
Formula:
Consumption per dozen (Cpd) = L x W x 12 x GSM
10000000
Where, L
= Length & W
= Width.
kg
= 72 x 105 x 12 x 160
10000000
kg
kg
= 0.1372 kg
C) Cpd (Neck) = L x W x 12 x GSM kg
10000000
= 52 x 5 x 12 x 220 kg
10000000
= 0.0686 kg
2
kg
Measurement Chart:
Parameter
a) Chest
b) HPS
c) Sleeve length
d) Arm hole
e) Neck
f) Neck width
Given
96cm
65cm
20cm
46cm
58cm
4cm
GSM
Body
Sleeve
Neck(rib)
Given
150
150
180
Formula:
Consumption per dozen (Cpd) = L x W x 12 x GSM
10000000
Where, L
= Length & W
= Width
kg
= 70 x 102 x 12 x 150
10000000
kg
= 1.29 kg
B) Cpd (Sleeve) = L x W x 12 x GSM x 2
10000000
kg
= 25 x 49 x 12 x 150 x 2 kg
10000000
= 0.44 kg
C) Cpd (Neck) = L x W x 12 x GSM
10000000
= 61 x 7 x 12 x 180
10000000
kg
kg
= 0.092 kg
So, total Cpd = Cpd of (Body + Sleeve + Neck)
= (1.28 + 0.44 + 0.09) kg
= 1.81 kg
4
kg
Actual Cpd
So, the fabric consumption for mens T-shirt is 1.94 kg per dozen.
Parameter
Given
Estimated
a) Chest
96 cm
102 cm
b) HPS
65 cm
70 cm
c) Sleeve length
20 cm
25 cm
d) Arm hole
46 cm
49 cm
e) Collar length
46 cm
46 cm
f) Collar width
7 cm
10 cm
g) Cuff length
26 cm
30 cm
h) Cuff width
3 cm
5cm
GSM
Body
Sleeve
Collar (rib)
Cuff (rib)
Given
180
180
220
220
kg
= 70 x 102 x 12 x 180
10000000
kg
= 1.54 kg
B) Cpd (Sleeve)
= L x W x 12 x GSM x 2 kg
10000000
= 25 x 49 x 12 x 180 x 2 kg
10000000
= 0.53 kg
C) Cpd (Collar)
= L x W x 12 x GSM kg
10000000
= 46 x 10 x 12 x 220 kg
10000000
= 0.12 kg
kg
= 0.08 kg
Total Cpd = Cpd of (Body + Sleeve + Collar + Cuff)
= (1.54 + 0.53 + 0.12 + 0.08) kg
= 2.27kg
Actual Cpd
= 2.27 kg + 7% wastage
= (2.27 + 0.16) kg
= 2.43 kg
Parts Name
Given
Estimated
a) Waist
112 cm
114 cm
107 cm
114 cm
c) Thigh (width)
66 cm
72 cm
d) Front rise
28 cm
e) Back rise
36 cm
46 cm
g) G.S.M
200
Measurement Chart:
Cpd
= L x W x 12 x GSM x 2 kg
10000000
= 114 x 72 x 12 x 200 x 2 kg
10000000
= 3.93 kg
Actual Cpd
= (3.93 + 7%) kg
= 4.2 kg