Professional Documents
Culture Documents
April 2015
ABBs latest automatic voltage regulators (AVR) UNITROL 1010 and UNITROL 1020
are intended for synchronous generators with exciters. Vibration withstanding
mechanical design in combination with outstanding functionality such as built-in
synchronizer and reactive load sharing at constant bus voltage qualify these AVRs
for the most demanding marine applications. Excellent performance over time, a wide
temperature range as well as DNV, cUL, and CE certifications contribute towards
meeting offshore and onshore operational requirements. www.abb.com/unitrol
2015-04-07 13:22:37
In this issue...
CONTENTS
APRIL 2015
04
32
38
18
CONTENTS
88: Marine power stacks
Advanced power electronics
in marine applications
require the implementation
of power stack systems
106
Contributors from
all corners
Richard Kennedy, Stevie Knight,
Wendy Laursen, Philip Morano,
Adam Rahman, Harry Reynolds,
Karl Vadaszffy, Saul Wordsworth
12
26
04
EDITORS NOTE
A long weekend in Venice got me thinking about the impact that new-generation marine
propulsion technology is having on waterways, canals and coastal regions around the
world. Or not, in Venices case.
Steeped in history with iconic landmarks around every corner, Venices only means of
transport is through its latticework of waterways. And here diesel-engined boats are king,
beaten in numbers only by the man-powered gondolas.
From the airport, one is transferred to the main island in a rickety, chugging 80-seater
sea hopper thats seemingly been designed with passenger comfort last in mind. In
fact, the journey was about as uncomfortable and rudimentary as Venice is relaxed and
beautiful. The water taxis that connect the islands are just as basic, buzzing, smoking
away, getting Venetians and tourists from A to B.
Dont get me wrong, I am a big, big fan of the diesel engine, regardless of industry or
application, but if ever there was a case for eco-friendly, next-generation silent-running
hybrid and electric marine propulsion, Venice is it. Having a macchiato, with the Italian
sun beaming down from on high, would be so much better along a quieter thoroughfare
without the sound of a rumbling diesel motor, or the smell of spent fuel. That day will come
for Venice, for sure. In fact legislation is already making sure such a dream will become a
reality; its just a shame that it didnt happen before my weekend away.
Those in charge of Venices transportation system should definitely take a trip to
Amsterdam a city thats not only embracing new-gen propulsion solutions to clean up
its canals and waterways but also the place where the second Electric & Hybrid Marine
Technology Expo will take place. Across June 24, 25 and 26 at the Amsterdam Rai,
leading developers and innovators will be showcasing new technologies, designs and
concepts that will reshape cities like Venice. I wonder if the coffee will be as good.
Dean Slavnich, editor
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torqeedo.com
VISION 2030
Future proof
How exactly will marine propulsion technology have changed by 2030?
Some of the worlds leading experts in the engineering field gaze into
the future of the electric and hybrid marine industry
WORDS: STEVIE KNIGHT
Martial Claudepierre,
consultant, Bureau Veritas
Marine propulsion is seeing a rise in electrical
power, and this will prompt developments
such as common distribution grids that are
able to optimize engine performance even at
low loads. More stringent environmental
regulations and economics will also play a part.
By 2030, we will see a general uptake of
alternatives, with common carbon fuels such
as heavy fuel oil and marine gas oil replaced
by different energy mixes. LNG will become
the most widely used source, while ethane
and LPG stand next in line to become the
next carbon gases to be used; however, these
will be combined with lithium-ion battery
packs and hydrogen fuel cells.
Batteries and fuel cells will also contribute
toward improved safety by providing power
back-up as well as zero-emissions operations
and fast dynamic response. There is another
benefit: this trend in decentralized energy
producers will enable the flexible location
of electrical equipment and a more functional
layout arrangement, allowing for bigger cargo
space and improved overall vessel efficiency.
By 2030 we will
see a general uptake
of alternatives, with
common carbon fuels
replaced by different
energy mixes
04 // April 2015 // Electric & Hybrid Marine Technology International
VISION 2030
It is quite possible
that by 2030 some
unmanned hybrid ships
will be in service
VISION 2030
Future solutions
will be based on
optimal fuel burning
diesel engines with
scrubbers, fueled
with HFO or LNG
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Innovation.
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Lithium ion cells and packs
Control systems/software
System support
Monitoring/field service
Research & development
One source:
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Engineering capability
Manufacturing capacity
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VISION 2030
VISION 2030
Components for
your Equipment.
Visit us at the
Liebherr-Components AG
Post box 222
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Phone: +41 56 296 43 00
E-Mail: info.cos@liebherr.com
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2004-001_15_Adaption_COS_Electric+Hybrid_215x275.indd 1
27.02.15 14:09
DC renaissance
Are the issues that have held back the uptake of onboard DC systems paired
with variable engine speeds finally a thing of the past? Bernd Friedrich, senior
powertrain manager at MAN Diesel & Turbo, discusses the propulsion future
WORDS: STEVIE KNIGHT
Overcoming familiarity
The new DC
distribution approach
MAN has developed
with its partners
can run at anything
between 60% and
100% speeds, freeing
us to use much more
of the engines map
Bernd Friedrich, senior manager, powertrains and engine
auxiliaries medium speed business unit, MAN Diesel & Turbo
MAN Diesel & Turbo
provides all kinds of
CoDLaD / CoDLoD system
packages, including PTO/
PTI/PTH features and
electric cross connections
DC systems were
common in the 1970s
for ice-going vessels
because DC is capable
of delivering very
high torque, but
then AC infiltrated
everything to become
the default choice
Bernd Friedrich, senior manager, powertrains and engine
auxiliaries medium speed business unit, MAN Diesel & Turbo
Waiting game
Despite this, there is a limitation due to the difficulty in
getting effective circuit breakers for very high voltages,
so DC current is limited to an upper range of 1,000V at
present. Friedrich continues, At the moment, while its
usable for, say, PSVs and smaller ferries or tugs, it is not
mature technology for, say, dual-fuel LNG carriers or
cruise vessels that need 45MW or more of power. But,
we know from our electrical partners that there are new
systems being worked on that will put DC in the cruise
liner power range. We already have the engines. Our
32-bore engine sits right on the 20MW technology path,
so its just a question of waiting for our colleagues at ABB,
Siemens and others to develop things a little further.
But this is already on the drawing table it seems, so what
is the next big development hurdle for these systems? For
me, says Friedrich, the big challenge is the software. You
need a brain something needs to be able to think about
the complete system. At the moment you have a power
management system that listens to the consumers and
switches certain power sources off or on, and there is also
the propulsion control that deals with gears, pitch and so on.
So we are missing something if each part only
delivers its own bit in isolation. To achieve overall
efficiency, an integrated approach is required. We
somehow need to bring all the separate bricks together
to build a complete energy management system.
belpowersolutions.com
Stacking
up
Cell concerns
For researcher Eirik Ovrum of DNV Research and
Innovation, there are other issues surrounding lowtemperature PEMs despite their benefiting from the
largest slice of development so far. Going from electricity
to hydrogen and back to electricity can be horribly
wasteful. If the electricity comes from a thermal power
station, its not just environmentally unfriendly, but its
also not very efficient. You can lose half of the energy from
burning coal, and 30-50% from making hydrogen from
electricity. Then, of course, theres a further 30% loss from
the hydrogen fuel cell, so your efficiency comes down to
between 18% and 25% in the end.
Reforming a fuel already on board, Ovrum believes,
such as Viking Ladys use of LNG, which is already
powering the main engines, is a solution which holds
much greater promise.
Furthermore, an MCFC or solid oxide fuel cell (SOFC)
stack uses its own heat to run the necessary reforming
process, whereas lower temperature systems using
reformed fuel are forced to obtain the energy required
from elsewhere.
There are also difficulties with the technology the
heat causes its own problems. An MCFC fuel stack like
Viking Ladys, Ovrum says, is made up of around 500
paper-thin cells 1m 2 wide, which means its a bit like
having 500 wafer-thin batteries in series. These physical
characteristics mean the stack doesnt take well to sharp
changes in load, either up or down: Although you can
operate at low load conditions, and this might even be
good for the fuel cells, you cant change over between
modes quickly, as the cells physical structure will be
damaged by the thermal shock, Ovrum explains.
SOFC cells have the same issue they operate that
much hotter again, often at over 1,000C, and although
(as the name suggests) they are solid, the cells can still be
vulnerable to this kind of temperature change.
- D
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LEGISLATION OUTLOOK
Shape
shifter
LEGISLATION OUTLOOK
LEGISLATION OUTLOOK
LEGISLATION OUTLOOK
a 16,000-ton ferry operating out of Denmark. Brent Perry,
at the time of writng this article, the then CEO of Corvus,
said that the vessel has six very large gensets but, to ensure
compliance with safety parameters, four of them had to be
kept churning all the time while the vessel was in the harbor.
Perry, now head of PlanB, a corporate consulting and
investment company focussed on developing turnkey
energy solutions, explained that cutting back to just one
engine running alongside the batteries for harbor waters
has meant a huge reduction in fuel: The operators will
save well over 1,000 tons of fuel this year alone, he predicts.
And the payback time on the investment is estimated at
around only four years.
1. Wiring up electrical
distribution on a hybrid
vessel. Photo: Corvus
2. Removing a genset
from the Prinsesse
Benedikte. Photo: Corvus
3. Battery cost is no
longer as prohibitive as
it used to be. Photo: PGE
4. Platform supply vessels
are packed with demanding
technology. A DC system
can be used to relieve the
overall electrical footprint
5. Ferries can make
particular use of battery
power for acceleration
and schedule catch-up
LEGISLATION OUTLOOK
Redundancy redesigned
A visible pull
www.semikron.com/contact
LUXURY TRIMARANS
Enter the
Building a trimaran mega-yacht
calls for the latest advances in
maritime engineering. And the
development of the Dragonship
has also made use of some
fascinating new technologies
WORDS: STEVIE KNIGHT
LUXURY TRIMARANS
FACTS
POWER OUTPUT:
7 kW at 48 V (56 V charging)
WEIGHT:
75 kg (165,4 lb) for Hybrid Unit
(exclusive battery pack)
ADDITIONAL LENGTH:
100 mm (4,2)
ins_hybrid_275x215_01.indd 1
01.04.14 11:32
LUXURY TRIMARANS
LUXURY TRIMARANS
Chemistry lessons
Super B lightweight
Lithium Iron Phosphate - Traction battery
Much smaller
Longer lasting
990380_1_id_SUPB_Adv_DakarMag_Tractie.indd 1
super B 12V160E, 26 kg
19-03-13 09:09
Cavotec designs and manufactures a comprehensive range of automated and power control systems for the ports sector. Its offering
includes the unique MoorMaster mooring technology, shore-to-ship Alternative Maritime Power (AMP), and motorised cable systems.
Cavotec is also active in the growing field of electrical hybrid vessels, providing innovative solutions to improve their operational efficiency.
The Groups technologies for ports also include Panzerbelt cable protection systems, crane controllers, marine propulsion slip rings, power
chains and connectors, radio remote controls and spring driven cable reels.
info@cavotec.com
www.cavotec.com
Inspired Engineering
NAVY TECH
A technician conducts
a routine check on one
of four LM-2500 engines
used for propulsion on board
the guided-missile destroyer
USS Russell (DDG59)
NAVY TECH
Prime time
The US Navys Technology Development Roadmap will see it pushing ahead with the
development and implementation of energy magazine and hybrid electric drive systems
WORDS: HARRY REYNOLDS
NAVY TECH
In a traditional mechanical plant, the
prime movers associated with propulsion
are connected to large reduction gears that
transmit power via shafts and propellers. In
an IPS ship the tyranny of the shaftline is
removed, since in IPS systems prime movers
drive generators and not propulsion train
components, Markle explains.
This allows for transmission of power
throughout the ship via electrical cables to
the propulsion motors and other loads. In this
case, the prime movers can be located so as to
optimize the location of intakes and uptakes,
which also offers advantages from a ship total
survivability perspective no longer do they
have to be located close to the reduction gear.
IPS advantages
However, the IPS developed for the DDG1000
destroyers is not suitable for all types of ships.
For example, commercial ships steaming
between two points at a steady rate carrying
their commodity do not need an IPS, as the
application can use its diesel propulsion plant.
Yet in some naval vessels where there are
several operating modes it is advantageous
to be able to shut down the very large main
propulsion prime movers and opt to drive the
propeller shaft through the hybrid electric
drive (HED) system. Such a system has been
developed on the USS Makin Island (LHD 8)
and is being put on the DDG51s.
NAVY TECH
IFTP
PhiDrive
- Direct connected permanent magnet electrical
machines saves fuel by utilizing variable rpm on the prime movers
and eliminates the gear box and frequency converters.
Thorque
- in cooperation with Scana Propulsion
The fuel-saving PhiDrive propulsion system
delivered by Inpower to MS Multi Green.
Direct drive permanent magnet motor. Save fuel, space and maintenance
cost by unique efficiency and eliminating the mechanical gearbox.
INPOWER AS, Molde Kunnskapspark, Britveien 4, N-6411 Molde, Norway Tel: +47 911 52 100 E-mail: geir@inpower.no
inpower.no
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Sea change
April 2015
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2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Exclusive conference
Three-day conference
featuring over 80 speakers
BOOK ONLINE NOW!
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Wednesday 24 June
17:30 - 19:00hrs
Free drinks party in the exhibition hall.
Everyone is welcome!
Exhibition entry
is free // register
online now for
your free pass!
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Exhibition entry
is free // register
online now for
your free pass!
Ready, genset, go
Volvo Penta // Booth: 5110
+
PRODUCT
LAUNCH
Volvo Penta will present an off-the-shelf marine genset at this years Electric &
Hybrid Marine World Expo, underlining its many years of involvement in
diesel-electric and hybrid propulsion solutions. The D13 MG offers low fuel
consumption (around 192g/kW at 1,500rpm) as well as low emissions. Other
benefits include standard worldwide service and documentation available in advance.
The company believes in the multiple engine concept in order to make
applications more fuel efficient, reduce emissions and enable lower maintenance
costs. Volvo Penta engines are ready for future emissions demands since they are
prepared to integrate with any aftertreatment installation. Furthermore, Volvo
Penta allows for a very high backpressure on its engines, which results in a
compact catalyst that could replace a standard muffler (in function and size).
New and available in parallel with the start of this years expo will be low-spec
AUX engines for local-build marine gensets that is, without an engine control
system. These will enable local genset builders to independently build up control
systems, reducing the cost of the base package of the AUX engines. Members of the
Volvo Penta team will be pleased to explain how this will open up opportunities
for genset builders and system integrators worldwide.
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Testing partner
Advanced solutions
relating to hybrid
boat testing will form
the centerpiece of
the Dewesoft booth
Inverters and
converters
Bel Power Solutions // Booth: 7120
Bel Power Solutions will exhibit its latest products targeted
specifically at the marine market: inverters, inverter chargers
and DC/DC converters. The benefits of these products are a
wide DC voltage input range (230VDC-430VDC or 400VDC850VDC), full galvanic isolation between input and output,
CANbus serial interface, flexible output connectivity, the
possibility to parallel up to six (for inverters) and four
(for DC/DC converter) units, robust packaging and a
wide operating temperature range.
A D VA N C E D
SYS T E M S
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Magnetics marvel
Bakker Magnetics // Booth: 4085
Bakker Magnetics is a leading supplier of permanent magnets and
magnetics assemblies. Its main markets are drive and motion (propulsion,
electrical drives, hybrid solutions) as well as renewable applications (wind/
wave/tidal). The company will demonstrate the advantages of permanent
magnets in propulsion solutions at the expo. The handling and assembly of
the powerful magnets needs expertise and experience Bakker Magnetics
will use the show to highlight how, through its facility in the Netherlands
and its joint venture in China, it is well equipped to produce magnetic
assemblies in all desirable sizes.
LIVE
DEMO
Innovative energy
storage solutions
MG Energy Systems // Booth: 5030
MG Energy Systems, a leader in battery and battery management
solutions, will be at Electric & Hybrid Marine World Expo showcasing
a raft of high-end innovations, including high-energy-density
lithium-ion NMC battery modules that are suitable to handle high
charge and discharge rates. The battery modules can be placed in
series up to 1,000VDC and in parallel to make battery banks of several
hundred kWhs in total. Liquid-cooled versions of the NMC modules
are also available, allowing for active thermal management capability.
Also on show from MG Energy Systems will be lithium-ion LFP
battery modules, which, due to their similar voltage capacity, are very
suitable for lead-acid battery refit projects. As visitors to Electric &
Hybrid Marine World Expo will find out, systems with these modules
are very simple to install and use.
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Automated mooring
solutions will be among
the many things to
see at Cavotec's booth
+
LEADING
I N N O VAT O R S
Experts in motion
Femsan // Booth: 5080
A propulsion system solution that frees up space to carry 10% more revenuegenerating cargo, meets emissions limits with no SCR and toxic chemicals, and
boasts the reliability of jet engines, will be on show by GE Marine. The companys
aeroderivative gas turbines range from 4.5MW to 52MW and are excellent prime
movers for mechanical drive, hybrid or combined gas turbine, electric and steam
(COGES) systems. Applications can include cruise ships, fast ferries, LNG carriers,
container ships and military vessels. Gas turbines are compact, generate low NOx
emissions compared with traditional diesels, and can operate on various fuels,
including MGO, biodiesel and LNG/natural gas.
Capacitor benefits
JSR Micro // Booth: 9060
JSR Micro will highlight its innovative lithium-ion capacitor,
Ultimo, which is a safe storage technology with a combination
of high energy and high power density, no hazardous
substances, high cycle and calendar life (up to two million
cycles), wide operating temperature range (-30C to 70C), high
voltage (between 2.2V and 3.8V), and low self-discharge.
SAIL WITH US
no emissions
HM560
HM2000
We welcome you
at Electric & Hybrid marine
world expo 2015
23, 24, 25 june in Amsterdam
booth: 2040
for your hybrid experience!
HM3350
HM6300
Hybrid system by
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Acclaimed V-POD technology will be
on display from Verhaar Omega. The
electric propulsion system offers high
thrust and efficiency capability in one
high-tech package, as well as being
lightweight, compact and easy to install
Pod propulsion
Verhaar Omega // Booth: 1080
At the center of Verhaar Omegas booth at this years Electric & Hybrid
Marine World Expo will be its latest V-POD technology, offering users
360 electric propulsion that includes high thrust and efficiency capability
in one high-tech package, as well as being lightweight, compact and easy
to install. As visitors to the Amsterdam RAI on June 23-25 will discover,
the new-gen V-POD is an electric propulsion and maneuvering system that
can replace the conventional screw shaft line with rudder.
The V-POD is a so-called pod drive technology, where the electric
motor is located in the housing (pod) under water. An internal planetary
gear inside the pod housing makes the outer diameter very slim and
the propeller runs at the most economical speed, resulting in best
performance with regard to efficiency and thrust. Due to the use of a long
shaft through the hollow motor rotor shaft, forces are better handled, with
less bending moment. The technology is also ideal in DP or ice conditions.
The V-POD can be used both in combination with a diesel-electric unit and
with an LNG-electric generator set. Its available in the power range from
330kW to 2MW and in pull and push execution.
Small wonder
Grenland Energy // Booth: 5050
Grenland Energy will display its range of active cooled battery
systems, which deliver more than 6C continuous and 12C peak
discharge, enabling a smaller overall package and lower weight ideal
for retrofit and peak shaving applications, such as cranes, active heave
or dynamic positioning systems. Although the storage capacity of
power-optimized batteries is lower, the limiting factor is often the
charge/discharge rate over long periods of time. However, Grenland
specializes in determining the necessary power range, by ensuring
the cell specification for its battery solutions is selected to match each
customers requirements.
Exhibition entry
is free // register
online now for
your free pass!
HYBRID
B O AT
MODEL
www.hybridshippropulsion.com
Visit us at:
www.saftbatteries.com
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
BRAND
NEW!
New electrical
thruster series
Next-generation
inverters
Aradex // Booth: 5100
Aradex will showcase the next generation of its Vectopower inverters for
connecting spread-out power components to the DC link and for energy
management. The bidirectional inverter with power from 25kW to 1.6MW
covers all possible applications: propulsion drive, DC/DC converter, charging
device and onboard power supply.
Exhibition entry
is free // register
online now for
your free pass!
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Variable masterpiece
Cummins // Booth: 2030
BRAND
NEW!
The groundbreaking
Cummins QSK50 engine
will be at the expo
Cummins will be at Electric & Hybrid Marine World Expo to present the
recently announced QSK50 engine, optimized for variable-speed dieselelectric (VSDE) applications. The QSK50 has been used in fixed-speed
diesel-electric applications, as well as traditional propulsion and power
generation, since its launch in 2006. Early reports published by system
integrators show significantly reduced fuel consumption, far lower CO 2
emissions, and decreased system weight for the complete VSDE package
compared with fixed-speed diesel-electric gensets.
Cummins will also make a presentation titled, Optimizing efficiency using
variable-speed diesel-electric technology, in the Technology Demonstration
Area on Day 1 at 3:00pm.
+
NEW
PRODUCT
LAUNCH
Propulsion by remote
Noris Group // Booth: 9070
Noris Group will be at Electric & Hybrid Marine World Expo to present its
simple to install and highly cost-effective propulsion remote control system
that is suitable for hybrid applications. Key benefits to the technology include
hybrid-specific adaptation of vessel thrust setting, a focus on best possible
operation performance, and an integrated touch panel for monitoring and
parameter setting.
Exhibition entry
is free // register
online now for
your free pass!
Experts on engines
MAN Rollo // Booth: 8080
MAN Rollo, a leading specialist in gas engines for power generation
and diesel marine propulsion engines, offers reliable and cost-efficient
LNG technology. The company will present its new MAN E3262
LE222 engine 500kW at 1,500rpm unit, which has been developed on
the basis of the lean-burn combustion process and is used in the newly
built passenger vessel, Helgoland, as an auxiliary engine. Compact
and lightweight, its benefits include lower emissions and low noise
level. The engine will be released for the maritime market in 2015.
Visit u
s at
Elect
ric &
H y br
Marin
id
eW
Stand orld Expo
no. 4
010
REINTJES Hybrid-Systems
The best choice for your vessel!
REINTJES hybrid systems are ideal for slow-speed
operation and enhance the efficiency of your propulsion
system.
They are suited for fixed-pitch propellers and available
for electric motors from 60 kW to 100 kW. The complete
package comprises the gearbox and a combined
electric motor and generator as well as a frequency
converter all components come from REINTJES.
Increased efficiency.
Reduced costs.
Cleaner environment.
www.baumueller.com
E&HMTI_April 2015_90x250.indd 1
30.03.2015 13:01:43
be in motion
Day 1 //
Tuesday, June 23
09:10am-12:45pm
Keynote Presentations
Room A Main
Moderator: Prof. John Carlton, professor
of marine engineering, City University
London, UK
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
80+
S PEAK ERS
PRICES GO
UP BOOK
BEFORE
2:00-3:15pm
Lessons to be learned through
military applications
MAY 25!
Room B Breakout
2:00-6:00pm
Efficiency gains from electric
and hybrid applications
Room A Main
Moderator: Prof. John Carlton, professor of
marine engineering, City University
London, UK
4:10-6:00pm
Power electronics and system
integration
Room B Breakout
Moderator: Graeme Hawksley, managing
director, Hybrid Marine Ltd, UK
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Until 25 May!
10:25-11:00am Break
Day 2 //
Wednesday, June 24
12:15pm Q&A
12:30-2:00pm Lunch
9:10am-6:00pm
Enabling technologies: energy
storage and charging
1:00-1:55pm
Lunchtime Panel Discussion:
Guidelines for large maritime
battery systems
Room A Main
Moderator: Prof. John Carlton, professor
of marine engineering, City University
London, UK
2:00-6:00pm
Enabling technologies: energy
storage and charging (cont.)
Room A Main
Moderator: Prof. John Carlton, professor of
marine engineering, City University
London, UK
2:25pm A techno-economic
optimization methodology for energy
storage in all-electric ships
Prof. Zuomin Dong, professor and chair,
department of mechanical engineering,
University of Victoria, Canada
3:40-4:10pm Break
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PLACE ONLINE
TODAY!
2 3 / 24 / 2 5 Ju ne 2 0 1 5 // A m s t e r d am / T he Ne t he r l and s
Day 3 //
Thursday, June 25
2:00-6:00pm
Environmental considerations
Room B Breakout
9:10am-3:15pm
Design development and
optimization
Room A Main
9:10am-1:00pm
Innovative hybrid systems for
small craft
Room B Breakout
Moderator: Graeme Hawksley, managing
director, Hybrid Marine Ltd, UK
3:40-4:10pm Break
10:25am Break
11:50am Multiple-hybrid
performance 40ft cruiser
Joso Perkovic, independent designer,
Hreko, Netherlands
12:15pm Q&A
12:30-2:00pm Lunch
5:00pm Q&A
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MISS THE ELEC TRIC &
H Y B R ID M A R IN E AWA R D S
PRESENTED LIVE!
2:00pm Designing a new generation
of Quadro drive with additional energy
storage technology
Paul Winson, senior vice president,
Norwegian Electric Systems, Norway
9:10am-3:15pm
Case studies and applications
Room B Breakout
Moderator: Graeme Hawksley, managing
director, Hybrid Marine Ltd, UK
3:45-5:00pm
Panel Discussion: Making
economic sense of electric and
hybrid propulsion
Technology Presentation Area
Moderator: Prof. John Carlton, professor of
marine engineering, City University
London, UK
12:40pm Lunch
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Rethinking Power
DUAL-FUEL FERRIES
Dual aspect
A range of new technologies has been combined in the design for
a pair of dual-fuel hybrid ferries destined for service in Vancouver Bay
WORDS: STEVIE KNIGHT
DUAL-FUEL FERRIES
Environmental factors
Strength in reserve
Oddly enough, Wiecherink explains, its been
the diversity of power sources that has really
sold the idea to the Canadians. They can see
that, if one genset fails, the other will be there.
But if theres some kind of issue affecting both,
then with a battery you still have a reserve
that can sail the ship for half an hour. They
can be sure that they can still dock safely.
But, Wiecherink goes on to say, one major
issue has been the characteristics of the battery
banks. In an emergency situation, the car ferry
would be completely reliant on battery power
there were questions over whether or not the
batteries could take this kind of deep draining
without shortening their life. We didnt want
one emergency to ruin the batteries.
Its unavoidable that batteries constitute a
significant proportion of any build costs, and
have a fundamental impact on finance
arrangements. Although Wiecherink doesnt say
it, its entirely possible that the crew of a vessel
might hesitate for a fraction of a second before
hitting the override button if they knew such a
step could have serious financial implications.
It has taken very close discussion with
international battery supplier Corvus
headquartered not far from the Canadian ferry
operators base of operations to resolve this
particular issue. Although the details have yet
to be entirely settled, an appropriately scaled
installation could involve a battery array
providing 546kWh from four packs of 21
modules, together yielding a minimum voltage
of 840V DC and a max voltage of 1,050V DC.
Although the scaling will still only allow for
low-power sailing, it should be enough to get
the ferries safely back into harbor.
Super B lightweight
Lithium Iron Phosphate - Starter battery
Much smaller
Longer lasting
990380_2_id_SUPB_Adv_DakarMag_Starter.indd 1
12-03-13 09:48
SAFT
High-power batteries
High-power battery systems can help offshore and marine operators
reduce costs and emissions without compromising performance
Holding position
One application is in using batteries to
support dynamic positioning on OSVs.
Much of these vessels lives at sea is spent
traveling between port and the platforms
they supply, and full power from their
twin high-power diesel gensets is needed
only when they arrive at offshore platforms.
The OSVs use dynamic positioning
thrusters to remain stationary
in turbulent seas while they unload
passengers and heavy cargo. Safety is
IN
M A D E NY
A
M
R
E
G
at the
Visit us
id
& Hybr
Electric
xpo!
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e
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, booth
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a
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FOR MARINE APPLICATIONS, MOBILE HARBOUR EQUIPMENT, COMMERCIAL VEHICLES AND MORE.
Safe. Reliable. Durable.
Extremely compact
www.akasol.com
arine
hybridXm
5
PO 201
WORLD
Visit us on
, Hall 11
Stand 4030
2015
23-25 June
As of now: whats
roaring is only the ocean.
www.renk.eu
Implementing
hybrid propulsion
Reliable techniques
Hybrid propulsion is based on well-known
techniques that have proved their reliability
for many years in inland shipping a diesel
engine and an electromotor. Application
of these established techniques results in
a dramatic increase in performance.
Customers can rely on the quality of
Hybrid Ship Propulsion. The company has
successfully converted several ships to hybrid
propulsion the river vessels Goblin, Terra2,
Martinique, and the tugboat Eddy Tug, for
example. The company only uses products of
the highest quality, such as Baumller motors.
Hybrid Ship Propulsion offers tailor-made
solutions that fit seamlessly into a customers
ship and method of operation. The companys
services include the design, delivery and
installation of electric propulsion; the design
of mechanical construction and layout;
software installation; and the installation
of monitor and control equipment.
Since March of last year, Hybrid Ship
Propulsion has been a Baumller dealership,
delivering Baumller electric propulsion in
Benelux, as well as creating solutions
including gasoline- and diesel-driven engines.
The high-torque motor can be equipped with
a solid or hollow shaft.
Hybrid Ship Propulsion is currently busy
with two projects the tugboat Sil-Jeske-B
and the inland ship Indus. The Indus project
represents an important step for the company,
as the vessel will be equipped with pureelectric propulsion only. The vessel will
include a diesel generator, but full propulsion
will be delivered by Baumller motors.
Real-world application
Embracing electric
Hybrid Ship Propulsions first
pure-electric project, the inland
cargo vessel Indus, utilizes
a pair of Baumller electric
engines on a single propeller
Marine inverters
Specific customer requirements can be met with the latest in highly efficient inverters
WORDS: FRANK VONDENHOFF
Customer service
One of the customers requirements was the
ability to power low-voltage DC loads on the
boat. Previously a DC/DC converter from a
local source had been used, but it did not have
the capability to display messages if problems
arose on the boat users dont want to be left
alone on the ocean without battery power and
an electrical system that is no longer working.
Bel Power Solutions offered its latest product,
350DNC40-24-9G, as a solution to this
problem. The 350DNC40-24-xG is a 4kW
DC/DC converter that creates DC voltages in
hybrid and electric boats suitable for powering
low-voltage accessories. The liquid- or
convection-cooled DC/DC converter operates
www.tema.hr
STABLE COURSE,
ZERO-EMISSION
HYDROSTA
Hydrosta
provides the
rock-solid guarantee
of a complete working,
integrated electric and
hydraulic propulsion and
steering system.
www.hydrosta.nl
info@hydrosta.nl
HYDROSTA
Visit us at:
Electric & Hybrid
Marine World Expo
www.odysseybattery.com
www.enersys.com
Email: odyssey.sales@uk.enersys.com
Cleaning up the
waterways
Electrification offers the marine industry countless opportunities. But with even
wider thinking outside of the box, there will be yet more ways to make savings
WORDS: KARL VADASZFFY
Integrating innovation
Echandia Marine is currently involved, as
systems integrator of the propulsion system,
in the BB Green Project, an R&D initiative
part-funded by the European Commission that
aims to bring the worlds first air-supported
and battery-powered, zero emissions, fast
commuter ferry to market. Powered by an
Emrol-designed lithium-ion-titanate battery
bank, the 20m demonstrator should be on the
water in May, and is expected to reach 30kts
with a capacity of 75 passengers.
The aim of the vessel is to demonstrate
very low resistance for high-speed purposes,
adds Skoogberg. The hull design has very
low energy consumption, so it would be
possible for future developments to be
electrically driven where the distances arent
very long for 20 minutes, for example. We
believe that air-supported vessel technology
Echandia Marine is
involved in the BB Green
Project, an R&D initiative
aiming to bring the worlds
first zero-emissions fast
commuter ferry to market
Support act
Demanding conditions
The new vessel not only requires significant propulsion
five main generators, yielding a total of 6,750kW to feed a
pair of 2,100kW main propulsion motors, a pair of 1,100kW
bow thruster motors and an 880kW azimuthing unit but
is also being launched during a period of heightened
financial and environmental sensitivity. PSVs commonly
run flat-out to a distant offshore site often negotiating very
steep seas in order to nudge up to a rig in dynamic
positioning mode so the vessel can deliver supplies or take
off waste. In reality, these engine demands are usually
interspersed with a great deal of loitering, resulting in huge
peaks and troughs in terms of engine load.
Storage conditions
However, getting the energy storage right throws up its
own unique challenges. Theres a lot of calculation to be
done on the lifetime of the batteries, says Strand. You
need the pack to be large enough and also get the batteries
to look after themselves. After all, heavy conditions can
increase the DP mode power demand by a factor of as
much as eight or nine. Very high seas and winds mean
the thrusters and so on must work much harder, he
continues. Keeping the batteries full is one thing, but
we also cant afford to discharge the batteries too quickly
either or they will be damaged.
So far, it looks as if the battery installation will be
around a ballpark 500kWh, Strand says. We are
working on scaling the battery banks to run all the drives
for 5-15 minutes, but we are not yet sure what the rules
from the classification societies will be. The point is
echoed by Berg, who adds that, due to the innovative
nature of the system, testing and verification is a high
priority as if to illustrate this, NES has invested heavily
in one of the biggest diesel-electric test stations in Europe,
featuring a complete PSV power plant and, more recently,
the first stand for the Quest2 system.
A lot of the advantages of a hybrid PSV hinge on battery
development which, Berg explains, has recently come a
long way. Battery capacity and technology is a fastgrowing and improving business. The last few years have
seen advances of two to four times the energy. It seems
that the argument for a hybrid system has reached tipping
point, so an energy-storage system like NESs Quest2
can reduce the space, volume and weight.
FR EE SERV I CE !
electric & hybrid marine technology international
April 2015
NO LOSS AC DRIVE
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Sustainability
Reliability
Partnership
www.STADT.no
CORVUS ENERGY
All-electric
car ferry
CORVUS ENERGY
Norleds Ampere,
the worlds first fully
zero-emissions
battery-driven ferry,
relies on cutting-edge
battery systems provided
by Corvus Energy
CORVUS ENERGY
Corvus ESS
Electrical
Grid
Safety measures
The Corvus ESSs have received type approval from DNVGL, American Bureau of Shipping (ABS) and Lloyds
Register demonstrating the measures taken by Corvus to
ensure the quality and safety of the energy storage system
incorporated into the Ampere ferry.
The Corvus ESS is built to withstand impact and
vibration, and its advanced mechanical design and rack
construction provides fire suppression and antipropagation in the event of thermal runaway.
All Corvus ESSs are current- and temperaturemonitored by a battery management system that
provides warnings, fault, charge and discharge
management. In the Ampere installation, Corvus has
incorporated an advanced active liquid cooling system
for the shore batteries, which uses a proprietary thermal
conductor to remove heat generated during intense use.
As an added bonus, modifications to the mooring
systems to accommodate recharging the Ampere also
enable the diesel ferries to operate more efficiently.
The electric ferry has to be kept completely steady
while at the quayside in order to plug it in. To make this
possible, we developed a unique automated docking
system, says Norleds Fossan, explaining that when the
ferry is safely moored and stabilized, a laser sensor guides
the power connector to a hatch at the side of the ferry,
connects the vessels battery and begins recharging. This
mooring system can also stabilize the diesel ferries, and
can therefore decrease fuel consumption.
Electrical
Grid
Oppedal
Charging
Station
Azimuth
Thruster
Energy Storage
System
520 kWh
Energy Storage
System
410 kWh
Lavik
Charging
Station
pioneering
Beckers LNG concepts are proving once again the companys innovative spirit
on behalf of our environment: The ground-breaking LNG Hybrid drive of
the Wadden Sea and the elblinien ferries signicantly reduces the negative
impact of passenger shipping on European coastal waters and waterways.
Additionally, the LNG Hybrid Barge generates energy for cruise ships lying in port.
Compared to the current method of producing energy using their on-board diesel
engines, the implementation of power supply by the LNG Hybrid Barge will lead to
a dramatic reduction of harmful particle emissions during harbour layovers.
W W W. B E C K E R - M A R I N E - S Y S T E M S . C O M
hybrid marine
WORLD EXPO FLORIDA
SEMIKRON
Marine
power systems
SEMIKRON
Filter
Filter
Using stacks
The basic building block of converters is the
half bridge. This may be either a power
module (transistor and diode) or an intelligent
power module (IPM), which includes driver,
sensor and protection functions integrated into
a single device. The SKiiP IPM from Semikron
also includes its own cooling system. The
complete power device is designed and
optimized to achieve a high level of cycling
capability (meaning it has a long life), and
outstanding reliability. The integrated drivers
ensure close protection by the integrated
sensors, adding reliability at system level. The
insulation is designed and tested to exceed
industrial isolation requirements.
SKiiP devices use the latest IGBT chip
technology plus other state-of-the-art
techniques such as using sinter technology
instead of solder, and spring contact instead of
solder contact providing incomparable
cycling capability. The driver uses a digitalbased signal transmission for logic signals, and
also for current, voltage and temperature
measurement, thus ensuring safe electrical
Right: A three-phase
inverter connects DC to
AC, but may be used as a
three-phase interleaved
buck-boost converter
Battery
SEMIKRON
Brake
INV
INV
INV
INV
RECT
RECT
Brake
Grid
DC busbar 4x2000A
Gen
Fuses 16x1000A
INV
RECT
Brake
INV
RECT
INV
RECT
Brake
INV
RECT
Breaker
RECT
RECT
Grid
Cabinet
Gen
DC/DC combinations
A three-phase inverter converts DC to
AC, but may be used as a three-phase
interleaved buck-boost converter that
will be able, as a reversible converter,
to charge and discharge batteries, with
the benefit of filtering optimization due
to interleaving. By using interleaved
switching on a three-phase
configuration, the apparent switching
frequency seen from the DC side (input
or output) is three times the switching
frequency, therefore reducing the filter
size. Inductor optimization is also
improved by splitting current over
smaller-sized inductors. The ripple
current in the battery can be further
improved by additional LC filtering, if
required. From a system point of view it
reduces the number of converter blocks,
thus improving standardization.
XXXXXXXXXXX
SEMIKRON
Right: An example of two
stacks integrated into a
600 x 600 x 2,200mm
cabinet, equipped with
water-cooled du/dt filter
Below left: Semikrons
range of three-phase
inverters are water-cooled,
qualified and ready for use
inside a power cabinet
Stack benefits
Using limited numbers of subassemblies
and taking advantage of standardized
production and cost reduces the maintenance
requirements of stacks. A new generation of
power semiconductor chip technology is
introduced every three to five years, and is
obsolete after 10-15 years. Upgrading
converters due to component obsolescence is
not that simple even if, from a performance
perspective, new chip generations always
provide improvements. The backward
compatibility has to deal with mechanical,
thermal and electrical parameters, but also
with system-sensitive matters such as EMI.
The IPM includes drivers as well as current,
voltage and temperature sensors. Electronic
circuit life of each circuit is covered by the
IPM itself.
Semikron is already working on the next
generation of power stacks. Using its newly
developed SKiiPX IPM, power density will be
increased, as will the ability to withstand
environmental factors.
New SKiN technology, together with
efficient water cooling, provides outstanding
performance. The modular construction of
the SKiiPX offers modularity regarding
current rating. The housing provides a 3K4
climatic category together with a pollution
degree 3 rating, improving operation in
harsh environments. Combined with
innovative construction and optimal thermal
management, it will lead to a 3MW,
four-quadrant converter, fitting into an 800 x
600 x 2,000mm cabinet.
For a converter manufacturer, purchasing a
higher-level function such as a stack strongly
reduces the required development and
manufacturing effort, improves time-tomarket and quality yield, and eases lifetime
management. For a system integrator, the
stack represents a way to build an innovative
power system, using a simple and reliable
power function, without the constraints of
power device implementation, freeing up
development resources.
Electric
& Hybrid
Marine
Technology
International
// October
Electric
& Hybrid
Marine
Technology
International
// April2014
2015////XX
91
TEMA
Hybridized
Advances in permanent
magnet technology
are speeding up the
introduction of
electric propulsion
system hybridization in
marine applications
horizon
- D !
EE EN OW
FR TT R N
-A E
TO IST
G
RE
hybrid marine
WORLD EXPO FLORIDA
TES
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IN YOUR D 016!
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ext year:
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ENERSYS
20kW controller
20kW motor /
generator
Power split
Battery bank
TPPL
battery
systems
100hp (75kW)
engine
gearbox
Application requirements
In order to meet the needs of the application,
the battery had to be large enough for long
run times and to maximize the running
efficiency of the engine. It had to operate for
long periods of time in a partial state of charge
without great degradation in performance. In
addition, the battery needed to accept charge
quickly and effectively to maximize the
efficiency of the engine when running at high
loads. A good energy density was required, to
reduce weight on the boat, and the battery
needed to present a cost-effective solution.
EnerSys was able to offer a 10kWh
battery bank based on its Odyssey range.
The thin plate pure lead (TPPL) technology
used in Odyssey is widely employed in the
telecommunications industry for running cell
phone systems in off-grid areas, and was
specifically developed for hybrid systems. The
battery bank is a 48V system based on four
Odyssey PC1800 12V blocks, weighing 240kg.
In the Hybrid Marine system, the
maximum depth of discharge (DoD) of the
battery is set to 80%, which enables the IC
engine to run at optimum efficiency while
also maximizing the cycle life of the battery.
The PC1800 in this application is able to offer
600 cycles at 80% DoD, 1000 cycles at 60%
DoD, and in excess of 1,500 cycles at 50%
DoD. The cycle life applies up to 40C
ambient. The high charge acceptance
capability of the Odyssey products ensures
that when the IC engine is running, the
battery is recharging, further extending the
life of the battery. TPPL technology can be
fully charged from flat in less than one hour.
The capital cost per kWh for the Odyssey
PC1800 compares favorably with other battery
chemistries, so the savings achieved justify the
use of a hybrid system. The battery has proved
to be reliable and robust in service, and is a
critical component in a complete system that
offers cost savings, increased electrical power
and luxury to the consumer.
- D !
EE EN OW
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hybrid marine
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Mobile solutions
FRE E SE RVIC E !
Opposite: The LNG Hybrid
Barge can be quickly and
easily deployed to ports
where OPS is unavailable,
and where implementation
of the infrastructure that
would be required may
take a large amount of time
April 2015
Alternative power
NOW!
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AKASOL
Modular
battery systems
Scalable high-performance battery systems are an
ideal fit for hybrid high-power marine applications
WORDS: FELIX VON BORCK AND BJRN EBERLEH
AKASOL
Demanding applications
Lithium-ion battery systems, such as
Akasystem HHP 8M, are particularly suitable
for hybrid high-power applications in the
marine environment. They offer high power
density, free scalability and a high level of
customization to meet installation space
constraints. Applications range from harbor
logistics such as hybrid automated guided
vehicles (AGVs) and straddle carriers to
yachts, offshore supply vessels, drilling ships,
excursion boats, tugboats and ferries.
Lithium ion battery systems are capable of
fast-charging. Vehicles and ships that travel
the same route and stop regularly can
make use of this and therefore require
battery systems with much lower
capacity. Smaller batteries can then be
installed, and the extra space used
for additional cargo or passengers.
Due to their regular schedules and
identical routes, ferries are the
ideal vessels to be powered by
hybrid or fully electric propulsion
systems with lithium-ion batteries.
Technical innovations
Reliable, safe, long-lasting and
highly efficient batteries are
a prerequisite for long-term,
successful introduction of technical
innovations in marine applications.
After all, shipowners and operators
working in harbor logistics need to
transport large payloads at the lowest
possible deadweight. Akasols efficient,
high-performance battery systems can
provide a decisive advantage in terms of
weight, and lower maintenance and repair
requirements throughout the life of the system.
It is no coincidence that Akasol is one of the
leading global manufacturers of energy storage
Scalable solutions
Akasol batteries are installed in many marine
applications. The flexible, modular system
design can be easily adapted to meet specific
customer demands. Offshore supply vessels
and drilling ships which require enormous
amounts of instant power to maintain their
position use lithium-ion batteries to meet
their demanding load profile. The resulting
benefits are reduced fuel consumption,
emissions and maintenance costs.
Yacht owners use Akasol batteries to reduce
the environmental impact and noise of their
ships. In addition to these benefits, owners
can manage for extended periods without
using shore power or a generator.
AGVs for container handling are often in
continuous operation for 24 hours a day,
seven days a week, and use large amounts of
fuel. With a view to increasing fuel efficiency,
reducing CO2 emissions and lowering
maintenance costs, Akasol has installed its
lithium-ion batteries in fully electric AGVs
for Hamburgs Container Terminal
Altenwerder. In combination with an
intelligent battery charging infrastructure,
the AGVs are able to operate with maximum
power and minimum standing times.
ARADEX
Energy management
Enabling the efficient
configuration of electric
or hybrid drive systems
can simplify the connection
of individual components
WORDS: MARK OLIVER UTZ
A modular approach
MECS offers functional components in the
form of software modules. The diesel-electric
power management module used in the Enok,
for example, allows the configuration of the
number of generators, the maximum power
of each one, and the ideal operating point
of the motors. This arrangement means
that the MECS software on board the Enok
is always aware of the behavior of the
complete system, recognizes the interactions
between component, and is capable of
reacting quickly to changes.
If, for instance, the hardware is extended
with battery storage for emission-free travel
in densely populated areas, then the
battery storage energy management can
be flexibly integrated into MECS. The
integrated Vectostudio software development
system from Aradex is a complete
development environment with multiple
functional modules and can be used to
shorten development times considerably.
ARADEX
Vectopower hardware
ensures easy connection
of system components to
the DC bus. Pictured above
is the Vectopower 600
Further applications
The first voyage with the Enok was five years
ago. Since then Aradex has implemented many
other projects, also in the shipping industry. At
first, the focus was on energy savings, whereas
nowadays the emphasis is more on emissionsfree operation. At the time of going to press, a
ship relying on batteries alone is restricted by
the distance between two charging stations
and therefore is only suitable for certain uses.
However, auxiliary units such as onboard
power generation can be implemented so that
the required energy comes from a battery, at
least during times in port.
SUPER B
Electric
propulsion systems
Increasingly, integrators are considering electric propulsion
as part of an overall onboard energy management system
WORDS: AMBRE EPPLER
Going mainstream
Electric propulsion technology is still in the
developmental stage. But over the past five
years Oceanvolt has been able to refine many
aspects of the electric drive. The company
focuses on producing electric propulsion
systems for catamarans and sailboats, and
combines those systems into overall onboard
energy management. Every part has been
specifically designed for electrical use and
the systems are silent, simple and reliable.
SUPER B
Simple operation
The design of the electric motors, and the
fact that they have fewer components,
means that fewer things can break or go
wrong. Electric motors are easy to maintain
and owners can generally perform work
without specific training and specialist tools.
This reduces maintenance requirements and
ensures reliable operation.
Super B engineers advise integrators on
systems that are pre-tested, together with
racking, distribution and electric drive
components and subsystems ready for
plug-and-play installation on a vessel. This
avoids time-consuming trial and error during
integration. Advanced unit monitoring,
alarming and trending functions are typical
features of a modern control system, and form
a major focus of the Super B training program.
A common misconception is that electric
propulsion systems cost more than
combustion systems, once the cost of batteries
is factored in. However, electric propulsion
systems vary in price and Super B batteries
last for years when properly maintained.
Total costs will continue to drop as more
users make the switch to these systems and
economies of scale enable manufacturers to
lower prices. Super B offers a very generous
five-year limited warranty for marine hybrid
and electric applications, making the
systems a safe, ideal choice for auxiliary
power on recreational sailing vessels, as
well as on many other types of watercraft.
The system can also be converted into a
hybrid system with a generator. A compact
DC generator can provide direct propulsion
and recharge even simultaneously. Compared
with traditional AC generator systems, the
hybrid system DC generator runs 20-30% of
the time, reducing operation and maintenance
costs as well as pollution. The propeller spins
when left out of gear during sailing, thereby
charging the batteries. Using the motor for
short periods only will cause minimal drain.
Oceanvolt always advises users to hoist the
sails, even in moderate winds, because adding
a few knots to the propulsion power makes a
huge difference to the range. Under
regeneration, the intelligent algorithm
minimizes drag: a 6-ton sailboat sailing at 7kts
will lose only 0.1kts while regenerating 500W.
Every Super B battery is equipped with a
decentralized proprietary battery management
system (BMS), monitoring and managing all
four of its cells using true adaptive balancing.
The BMS keeps tabs on the state of charge,
monitoring the energy into and out of the
pack and, most importantly, balancing the
pack. Each Super B BMS is equipped with a
CANopen communication port and hardwired
An example installation of
the Oceanvolt SEA system
with Super B batteries
aboard a catamaran.
The system can be used in
vessels up to 15-16 tons
LIEBHERR
Figure 1: Liebherr offers a range of
durable, robust components for
use in electric propulsion systems
Figure 2: Propulsion systems have
a number of essential requirements
Advanced
propulsion solutions
Combining modern control technology and drive systems with
power electronics and energy storage can help deliver maximum
performance, reliability and economy to customers
WORDS: DANIEL RIED AND MARIJO MENDES
Intelligent
control
Efficiency and
performance
Energy
storage
units
Engine speed
control
Drivetrain
with low
internal
losses
Customized engineering
3
After-sales
Production
LIEBHERR
4
Request
(e.g. joystick)
Request power
Request speed
Pref
n ref
Power
calculation
Power/speed
transformation
Engine
nengine
Stall protection
Figure 3: Liebherrs lifecycle expertise
Figure 4: Engine control regulation
architecture in the Litronic system
Figure 5: A comparison of a double-layer
capacitor energy-storage system
Service requirements
Another step of the design phase is deriving
a suitable maintenance and service strategy.
Depending on the application and operation,
the various load profiles are subdivided into
segments. Essentially these are acceleration,
constant speed and braking/deceleration
actions. Each action places different
requirements on the system and in
particular on the power electronics. The
Litronic control system recognizes a change
in the operating situation and adjusts the
regulation strategy accordingly. This prevents
premature aging and unnecessary losses
within the power modules. Unexpected
damage caused by a system that has either
not been configured or has been incorrectly
configured for the application is prevented,
thereby reducing maintenance costs.
Because key technologies are developed
and manufactured in-house, Liebherr
Components is able to respond with great
flexibility to customer requirements to
provide process reliability and a consistently
high level of product quality.
After-sales support and the long-term
availability of spare parts rounds off the
range of services offered by the company.
Regular switching
Actual output
torque
Coolant
temperature
INPOWER
Innovative
ship propulsion
Permanent magnet electric motors and generators, in combination
with variable-speed engine operation, can deliver major efficiency gains
WORDS: GEIR LARSEN AND YVIND OLSEN
Fuel Consumption
1800
12%
1600
10%
1400
8%
1200
1000
6%
800
600
4%
400
2%
200
0
0%
DP standby
DP unloading
Steaming
(80% speed)
Steaming
(80% speed)
Core technology
INPOWER
The main advantages of PM electric
machines are high torque density, high power
density, high efficiency, low rotor losses (which
mean easier cooling of the rotor), and more
flexible and easier integration with mechanical
equipment such as rim-driven thrusters and
mechanical hybrid reduction gearboxes.
A PM machine is a synchronous unit
where permanent magnets replace the
electromagnets in the rotor poles. This
offers great advantages in rotor construction,
particularly for propulsion motors and other
low-speed, high-torque (directly driven)
applications. The permanent magnets can
produce the same magnetic field as an
electromagnet in less volume, and
implementing a larger number of poles while
keeping the diameter small becomes easier.
Since no current is required to maintain
the magnetic field, rotor losses are much
lower than in both field-wound synchronous
machines (current in electromagnets) and
asynchronous machines (reactive
magnetizing current). The reduced losses
in the PM machine give higher efficiency,
particularly at partial loads (and speeds).
Torque density and pole size yield
superior torque/power density in low-speed,
high-torque applications. The stator in a PM
machine is identical to synchronous and
asynchronous units in terms of construction
and manufacturing processes, and no
magnetizing equipment (brushes,
magnetizing machine, control unit, and so
forth) is required. The converter rating is
lower than in drives for asynchronous
machines, owing to the better power factor.
PM machines are used today in vast numbers
of industrial applications and devices, and their
high efficiency and power/torque density are
perfect for direct-drive propulsion motors.
kW
Variable-speed engines
Typical
operation
profile
for a PSV
At quay
20%
DP standby
16%
Steaming
(100% speed)
20%
DP unloading
24%
Steaming
(80% speed)
20%
Block performance
Fuel stop power
2,240kW
1,800rpm
DBR curve
P = f(n)
rpm
1/min
INPOWER
Technology verification
Successful ventures
The latest Inpower project was a PhiDrive on
FSV Groups fish farming service vessel, Multi
Green. This is the future, FSV Group chief
executive Petter Thoresen affirmed when the
contract was signed in December 2013. The
fuel-saving propulsion system was given high
marks by the vessels owner, builder Vaagland
Btbyggeri, and designer Solstrand Trading.
The vessel was named and delivered in Molde
on December 6, 2014.
Thoresen finds it gratifying that a small and
innovative team like Inpower can deliver in
line with expectations. When we opted for
this solution, we incorporated a level of risk in
our calculations for moving from mechanical
propulsion to a diesel-electric concept, he
observes. We also took account of risk related
to technology and the ability to execute, but
the benefit from savings on maintenance,
emissions output and fuel consumption
overshadowed the risk. Our experience from
this project is that Inpower offers a very
effective environmentally friendly technology
that functions, and not least an organization
able to implement the project.
Inpowers PhiDrive provides a higher level
of efficiency than comparable diesel-electric
solutions. It includes directly connected PM
electrical motors in combination with variable
revolutions on the diesel engines. Permanent
magnet electrical machinery is an accepted
and well-proven technology used in such
applications as wind power and electric cars.
Endre Brekstad, technical manager at FSV
Group, was eager to see the outcome of the
project, and whether Inpower would cope
with a delivery on such a scale.
I was also keen to see whether the system
would be too complex for the ship, and
whether the design basis was accurate,
Brekstad says. Ive been surprised in a very
positive way by Inpowers professional project
follow-up, while it allowed us to make
suggestions so that the solution was tailored
to our needs. Thats very positive for a
company thats delivering its first complete
propulsion system.
Brekstad describes the system as simple,
with a user-friendly interface. It is actually
simpler to use than competing systems.
Its stable, with very little vibration, which
enhances shipboard comfort.
INPOWER
Asynchronous motor
(Emerson 200kW)
Asynchronous motor,
corrected
PM-motor
(Emerson 200kW)
PM-motor, corrected
Speed
Efficiency
Collaborative approach
Peter Kristjan Vaagland at Vaagland Btbyggeri
is also pleased with the collaboration between
his yard and Inpower. Given what we know
so far, this has been a positive project, he
says. Cooperation with Inpower and its
Elmarin subcontractor has been good, and
all the challenges have been overcome in an
appropriate manner as theyve arisen. Wed
have no problem taking on a new project
with the same team.
Reidar Aas at Solstrand Trading, who
designed Multi Green, has also been
surprised in a positive way by the technology
and the way the project has been handled
by Inpower. Installation and testing have
gone according to plan, and no big challenges
arose, he reports.
Were very gratified that FSV Group
opted for our PhiDrive solution as part of
its environmental commitment, says Geir
Larsen, managing director of Inpower. He
notes that directly connected PM electric
motors combined with variable-speed diesel
engines give high overall efficiency and are
DEWESOFT
Marine
data acquisition
Advanced data acquisition
technology is vital for the
monitoring of onboard
systems and components
WORDS: HERBERT WERNIGG
Vessel power
The primary source of power on many ships
is the diesel engine. Detailed combustion
analysis during development of the engine
makes it possible to achieve better
operational reliability, reduce emissions and
lower fuel consumption. The Dewesoft
Combustion Analyzer enables the user to
display and compare measurement data
using several diagrams, such as the pV
diagram (pressure over volume) and the
CA-Scope (pressure over angle). Calculations
such as mean effective pressure, heat
release, start/end of combustion, start/end
of injection, indicated power, maximum
pressure and the pressure derivative are
presented as color diagrams or data tables.
For further analysis, statistic calculations
per cylinder or over the complete engine can
DEWESOFT
1
pV diagram
Super counter
Recorder/Datalogger
Figure 2: Dewesofts
powerful FFT Analyzer can
provide dedicated markers
to assist measurement
specialists in identifying
the sources of noise
and torsional vibration
CA scope
2
Order tracking
CPB analysis
Orbit
Recorder/Datalogger
FFT/Waterfall
Multi domain
3
Vessel dynamics
Vessel buses
Pass by noise
Navigation/Datalogger
4
Oscilloscope
Power analyzer
Transient recording
Recorder/Datalogger
FFT/Harmonic FFT
TRANSFLUID
Opposite page: An
example schematic
showing implementation of
a Transfluid hybrid module
into a vessels existing
onboard drive systems
Hybrid
transmissions
Installing a hybrid transmission can meet
demand for reduced fuel consumption
and greater environmental sensitivity
WORDS: UGO PAVESI
System integration
The carefully designed integration of the
energy system on board ensures optimal
management of various elements of the
hybrid system, including batteries, solar
panels and onboard generators. Because all
the component parts are standardized,
Transfluid has been able to reach a costeffective and high-quality standard that
is unrivaled and satisfies the very highest
expectations of the market.
The efficiency of the two installed systems
(diesel engine and electric motor) ensures an
effective reduction in fuel consumption and
zero-emissions navigation.
Electric mode propulsion, using the batteries,
enables navigation at low speeds and is ideal for
sailing in sheltered waters, coastal areas, ports
and protected areas such as natural parks.
TRANSFLUID
Power management
By way of example, its worth considering
a displacement boat with a 415kW/1iter,
1,800rpm engine. The propeller absorbs
around 70kW of power for propulsion at
1,000rpm and the specific fuel consumption
is 235g/kWh. Navigating for two hours would
consume 32.90kg of fuel.
In generation mode, the power generated
by the electric machine (around 70kW at
1,000rpm) can be added to the power
absorbed by the propeller as described.
The diesel engine load becomes 140kW at
1,000rpm, and the specific fuel consumption
is reduced to 205g/kWh. As a result, were
the boat to navigate for one hour, the fuel
consumed would be 28.70kg.
The electric power generated and stored in
the battery is sufficient to navigate at the same
speed for one hour. Therefore for two hours of
navigation in diesel mode at 1,000rpm,
32.90kg of fuel is consumed; for one hour of
navigation using a diesel engine in generation
mode plus one using an electric motor, at the
same speed and over the same distance, fuel
consumption is 28.70kg. The fuel saving with
this operating profile is therefore around 13%.
The use of high-efficiency accumulators
enables the optimization of onboard energy
management by storing energy from various
sources (such as solar energy, wind power,
dock-supplied energy, hybrid transmission
energy and energy from onboard generators).
It also gives a greater navigation range, reduces
fuel consumption and enhances safety, thanks
to being able to use two types of power.
Controls:
Throttle engine/e-motor
FWD/REV/N
Oil supply
Power supply
CANbus communication
MPCB input
MPCB output
Main key
Inverter
Battery 12-24 V DC
LiPo battery
complete with
Battery
Management
System
Communication
protocol
MPCB - R5
Electric machine
Revermatic 11 - 700
Display
Diesel engine
Hybrid module with
intergrated multidisc dry
clutch
Pressure transducer
Diesel propulsion
Power pack
Necessary only without
revermatic transmission
HYDROSTA
Permanent
magnet propulsion
Combining technology from the marine
and automotive sectors has made a
citywide zero-emissions target feasible
WORDS: JAN VERHOEK AND ERNST PIEPER
Event
FREE TO ATTEND
SEPTEMBER 15 17, 2015 NOVI, MICHIGAN, USA
450
EXH
5,00 IBITOR
S AN
0+ A
T
T
END D
EXP
E
ECT
ED! ES
www.evtechexpo.com
info@evtechexpo.com
LAST WORD
Hydrosta BV.......................................................................................................... 75
INPOWER AS........................................................................................................43
Stadt AS .................................................................................................................83
DEWESoft GmbH.................................................................................................69
TEMA ...................................................................................................................... 75
Electric & Hybrid Marine World Expo 2015 ............................. 21, 23, 24, 64
Nilar ........................................................................................................................66
Electric & Hybrid Marine World Expo Florida 2016 .....................87, 93, 95
MICROVAST was founded in 2006 with headquarters in Stafford Texas U.S.A., to develop and deliver fast charge batteries for electric vehicles as well as wide range of other applications. We have over 30 Megawatt Hours of batteries
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P O W E R
S O L U T I O N S
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Only one moving part:
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8000 hours service interval
MME is powered by Capstone Turbine Corporation with tens of millions of run hours and counting.
MME
Microturbine Marine Energy
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