Professional Documents
Culture Documents
79
Auxiliary heater
Service Training
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
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The auxiliary heater protects the engine and reduces its wear.
Thanks to the auxiliary heater which preheats the engine, the pollutant emission is substantially reduced.
On petrol engines, the production of hydrocarbons, nitrogen oxides and carbon monoxide decreases
roughly by half.
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with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
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Contents
4
Einleitung
Types of auxiliary heaters
Combustion conditions
5
6
Zusatzheizung in koda-Fahrzeugen
Thermo Top V
Function principle
Venturi nozzle
Control system
Body of the combustion unit
Operation
Wiring diagram
Electromagnetic valve N279
Fuel preheating
Safety conditions
Thermo Top C
8
9
10
12
14
18
19
20
20
21
Fuel evaporator
Function of the system
Circulation pump
Exhaust air fan
Combustion chamber
Exhaust system
Operation
21
22
24
25
26
27
28
GB
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Introduction
Auxiliary heater
The auxiliary heating system allows us to set the
optimal climate conditions in the vehicle interior
using the heating or ventilation mode so that the
vehicle interior is already heated, if necessary
ventilated, before entering the vehicle.
By using the auxiliary heating system, we prevent
the frosting and fogging of the glass panes which
would otherwise obstruct the driver's view.
Wearing heavy winter clothing in the vehicle reduces the effectiveness of the seat belt - the play
between the belt and the person's body increases
because the seat belt does no longer fit tightly
across the body.
Wearing appropriate clothing in the pre-heated
vehicle interior increases the protective effect
of the seat belt and the responsiveness of the
driver.
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
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SP_79_GB.indd 4
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The core of any such auxiliary heater is the combustion chamber, into which the combustion air is
directed by means of the fan and where it mixes
with the petrol and diesel fuel supplied from the
fuel tank of the vehicle. The air-fuel mixture is
ignited by a glow plug. The resulting combustion
gases are diverted by means of the exhaust system of the AH.
An advantage is the rapid heating of the individual area, the low consumption, a low noise level
It has compact dimensions and is placed directly
and the possibility of countless hours of operation in the engine compartment.
(depending on the capacity of the battery). A disAmongst the main advantages is the aforemenadvantage is Protected
the inability
to
preheat
the
unit
itself.
tioned
possibility
to heat the unit to the desired
by copyright. Copying for private or commercial purposes,
in part or in
whole, is not permitted
unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
temperature before the actual start-up. In conwith respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
nection herewith, the consumption as well as
the emissions and not least the engine wear are
reduced due to the already warmed-up engine.
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Introduction
Combustion conditions
The auxiliary heater is a heating system that
burns fuel. During this process, energy is released in the form of heat, which subsequently
heats the liquid in the cooling circuit of the vehicle.
The combustion process is determined by three
basic factors:
1. Actual fuel raw material which is converted
into heat energy.
The fuel from the fuel tank of the vehicle is
injected into the combustion chamber of the
auxiliary heater by means of the dosing pump
of the AH.
2. Actual oxygen enables the combustion during which the fuel is converted into energy.
The air supply is ensured by means of a fan
which is a component of the body of the auxiliary heater.
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
oxygen
heat
fuel
SP_79_GB.indd 6
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AH in koda vehicles
For all the koda models produced in series,
an auxiliary hot water heater Thermo Top V is
provided as an optional equipment.
As part of the range of koda Auto original accessories, an auxiliary heater can also be retrofitted in the vehicle, in this case a Thermo Top
Cwater heating system.
The range of original accessories also includes
the Thermo Top C version with remote control.
Series production
Thermo Top V
Original accessories
Remote control
Thermo Top C
Remote control
kodaFabia
kodaFabia Combi
kodaRoomster
kodaOctavia I, II
***
kodaOctavia Combi I, II
***
kodaYeti
***
kodaSuperb I, II
kodaSuperb Combi I, II
The table displays the options of auxiliary heating systems available for the individual vehicle
models.
The kodaSuperb and Superb Combi models
can be retrofitted with an optional Thermo Top V
AH with remote control.
*** For the kodaOctavia I and II models and
the kodaYeti model which are equipped with the
Thermo Top V system, a remote control can be
bought in addition from the range of koda Auto
original accessories.
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
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Thermo Top V
Function principle of the auxiliary heater
The fuel from the fuel tank of the vehicle (petrol or
diesel) is transferred to the heating unit by means
of a special pump. This is where the fuel and air
mixes as it enters the combustion chamber via
the venturi nozzle. The air is fed into the system
by a fan, which is located in front of the nozzle,
whereas the mouth of the fan is equipped with
a silencer. The glow plug which extends into the
combustion chamber is intended for the ignition of
the mixture. The heat released during the combustion heats the exchanger, which in turn heats
the water which flows through it. The exchanger
is connected to the cooling circuit of the vehicle.
Venturi nozzle
temperature sensor
overheat sensor
heat exchanger
combustion air inlet
fuel supply
SP_79_GB.indd 8
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
GB
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Venturi nozzle
On the version Thermo Top V AH, the drawn-in
air is led into the combustion chamber via a ceramic housing in the shape of a venturi nozzle. In
such a way, the injection of the fuel is assisted by
the suction effect.
glow plug
air supply
fuel supply
air supply
SP79_9
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_10
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Thermo Top V
Control system of the auxiliary heater
instant heat
button of the
AH
Q8
V54
G18
V55
Z66
G189
**
R149
J364
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
W-Bus
N279
CAN
Additional output signals, e.g.
J13 fresh air blower relay
*
SP79_16
G18
G189
R149
WBus
J364
Q8
V54
V55
Z66
V6
N279
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temperature sensor
overheat sensor
remote control receiver
special databus for the connection R149
auxiliary heater control unit
glow plug with flame monitor
fuel dosing pump
circulation pump
heating element for preheating the fuel
combustion air fan
shut-off valve for the coolant, heating
*
**
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Thermo Top V
Body of the combustion unit - description and positioning in the vehicle
inlet silencer
Combustion air fan
water pump
SP79_20
heat exchanger
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
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The combustion gases emitted from the exhaust gas silencer are passed through the
exhaust pipe located behind the front axle
of the vehicle.
SP79_18
In the koda vehicles, the combustion unit of the Thermo Top V auxiliary heater is located in front of
the wheel house of the front right wheel. The unit is attached to the lower longitudinal beam by means
of a support bracket.
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_15
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Thermo Top V
Operation of the auxiliary heater
There are three ways of starting the Thermo Top V auxiliary heater:
Programming the auxiliary heater with the data display protocol via the multi-function display.
Starting the AH with the instant heat button on the dash panel of the heating and air conditioning
system.
Using a separate remote control for the auxiliary heater.
SP79_17
The LED indicator light on the dash panel of the heating and air conditioning system notifies if the auxiliary heater is switched on or the activation period is programmed. The indicator light comes on when
the auxiliary heater is switched on. If the activation period is programmed, the indicator light comes on
for about ten seconds after switching off the ignition.
14
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with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
GB
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SP79_4
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
GB
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Climatic
SP79_5
Climatronic
SP79_6
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Thermo Top V
Remote control of the auxiliary heater
connection of the roof antenna
SP79_12
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_13
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Positioning of the control unit for the remote control on the kodaSuperb Combi
SP79_14
A transmitter with a battery is located in the plastic housing of the miniature remote control. The
remote control has an ON button for switching on, an OFF button for switching off and an LED signal
diode for monitoring its condition (lights up green for 2 s = AH was activated; lights up red for 2 s = AH
was deactivated). In addition, the diode indicates the battery charge level and the reception of the
control signal from the remote control.
The remote control cannot be used inside the vehicle. If the AH should be switched on using the
remote control, we must respect a minimum distance of two metres from the vehicle in which the
auxiliary heating to be operated is installed. The range of the transmitter with a charged battery is up
to 600 m.
antenna
battery casing
53 mm
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_1
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SP79_2
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Thermo Top V
Wiring diagram
V2
J255
J533
J285
6
4
J13
G 18
G 189
J301*
J65*
Q8
1
J364
R149
2
5
V54
V55
V6
N279 ***
N24*
V2*
Z66
SP79_21
V55
circulation pump
1
fuses
V6
combustion air fan
2
battery
N279
shut-off valve for the coolant, heating
3
instant heat button with indicator light
J13
fresh air blower relay
4
antenna
Z66
heating element for preheating the fuel (only
5
special databus
6
CAN databus - information system
for diesel)
V2
fresh air blower
J301
control unit of the air conditioning system
J255
Climatronic control unit
J65
control unit of the heating system
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unless authorised
KODA
AUTO A. S. interface
KODA AUTO A. S. does not guarantee or accept
J533
data bybus
diagnostic
N24 any liability
pre-resistor for fresh air blower with overwith respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
J285
control unit in dash panel insert with display
heating limiter
T16
diagnostic connection
*
only for the Climatic or heating system
G18
temperature sensor
**
only for vehicles with diesel engines
Q8
glow plug with flame monitor
***
except T-FSI engines and diesel engines
with DFS
J364
auxiliary heater control unit
R149
remote control receiver
V54
fuel dosing pump
output signal
input signal
databus
positive pole
earth (ground)
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to engine
(when AH is
switched off)
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Thermo Top V
Preheating of the fuel
On diesel engines, the AH Thermo Top V version
is equipped with a heating element for preheating. The fuel is directly preheated by the heating
element prior to injection into the combustion
chamber, thus reducing the formation of smoke
when starting the heater. The heating element
is activated for approximately one minute after
starting the AH.
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_25
fuel supply
20
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Thermo Top C
Fuel evaporator
There is no venturi nozzle used on the Thermo Top
C auxiliary heater (see page 9), the fuel is mixed with
air in the evaporator. Other function principles of the
auxiliary heater are identical to the Thermo Top V
version.
air supply
air supply
fuel supply
air supply
SP79_23
glow plug
air supply
SP79_22
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GB
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with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP_79_GB.indd 21
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Thermo Top C
Function of the system
coolant outlet
fuel evaporator
combustion
air inlet
flue
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
water jacket
coolant inlet
exhaust pipe
fuel supply
combustion chamber
glow plug
SP79_26
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The Thermo Top C auxiliary heater can be retrofitted in the vehicle as part of the original accessories of koda Auto. Except for the use of the
fuel evaporator, the heater unit is identical in
terms of operation with the Thermo Top V version, but differs in the design of the unit.
The combustion unit of the Thermo Top C auxiliary heater is installed in front of the wheel house
of the front left wheel. In case the vehicle is
equipped with a turbocharged engine, the compressed air cooling radiator is already fitted in this
space, whereas the combustion unit is located
on the right side of the vehicle. Always observe
the notes of the assembly instruction which is
included in the set of original accessories of the
auxiliary heater.
control unit
Combustion air fan
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
water jacket
Circulation pump
burner housing
SP79_27
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Thermo Top C
Circulation pump
If the engine is switched off, the coolant circulation
is ensured by the circulation pump of the auxiliary
heater. It is directly activated by the AH control unit.
iron core
electromagnetic coil
permanent magnet
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_28
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intake air
silencer for the
combustion
fan housing
air inlet
GB
SP_79_GB.indd 25
SP79_29
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Thermo Top C
combustion chamber
The formation of the fuel-air mixture takes place
in the combustion chamber. The following combustion takes place in the flu.
During the heating phase, the mixture is ignited from the already hot walls of the combustion chamber.
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flue
glow plug
combustion air inlet in the fuel
evaporator
coolant inlet
combustion chamber
exhaust pipe
26
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SP79_30
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Exhaust system
The heating unit is fitted with a separate exhaust
system, which consists of the exhaust pipe and the
silencer.
The exhaust system directs the resulting exhaust
gases independently from the exhaust management
system of the vehicle.
The length of the exhaust system is well defined and
coordinated with the pulsating combustion within
the heating unit. For safe operation, it is therefore
required to adhere to the established length of the
exhaust pipe.
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
exhaust pipe
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP79_31
silencer
GB
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Thermo Top C
Operation
The Thermo Top C auxiliary heater is equipped with
a timer that allows the activation of the AH to be
programmed.
The clock makes it possible to store three activation
periods, whereas only one can be activated each
time.
The system can also be supplemented by a remote
control with Telestart transmitter T91.
The receiver of the remote control is then located
under the dashboard - to the left of the steering
column.
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SP79_32
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Notes
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Notes
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
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with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
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79
Overview of the previously edited service training resources
No.Designation
No.Designation
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Mono-Motronic
Central locking
Vehicle alarm
Working with wiring diagrams
KODA FELICIA
Safety of the KODA vehicles
Principles of ABS - were not published
ABS - FELICIA
System for safe start-up with transponder
Air conditioning in the vehicle
Air conditioning FELICIA
1.6 engine - MPI 1AV
Four-cylinder diesel engine
Power-assisted steering
KODA OCTAVIA
1.9 ltr. TDI diesel engine
KODA OCTAVIA Convenience electronic system
KODA OCTAVIA Manual gearbox 02K, 02J
1.6 ltr. and 1.8 ltr. petrol engines
Automatic gearbox - fundamentals
Automatic gearbox 01M
1.9 ltr./50 kW SDI diesel engines, 1.9 ltr./81 kW TDI
1.8 ltr./110 kW and 1.8 ltr./92 kW petrol engines
OCTAVIA, CAN BUS databus
OCTAVIA - CLIMATRONIC
OCTAVIA - safety of the vehicle
OCTAVIA - 1.4 ltr./44 kW engine and gearbox 002
OCTAVIA - ESP - fundamentals, design, function
OCTAVIA 4 x 4 - all-wheel drive
2.0 ltr. 85 kW and 88 kW petrol engines
Radio navigation system - design and functions
KODA FABIA - technical information
KODA FABIA - electrical systems
KODA FABIA - electro-hydraulic power-assisted
steering
1.4 ltr. - 16 V 55/74 kW petrol engines
KODA FABIA - 1.9 ltr. TDI Unit injection
Manual gearbox 02T and 002
kodaOctavia; model 2001
Euro-On-Board-Diagnosis
Automatic gearbox 001
Six-speed gearbox 02M
kodaFabia - ESP
Exhaust emissions
Extended service intervals
Three-cylinder petrol engines 1.2 ltr.
kodaSuperb; Presentation of the vehicle; part I
kodaSuperb; Presentation of the vehicle; part Il
kodaSuperb; 2.8 ltr./142 kW V6 petrol engine
kodaSuperb; 2.5 ltr./114 kW TDI V6 petrol engine
kodaSuperb; Automatic gearbox 01V
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unless authorised by KODA AUTO A. S. KODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.
SP_79_GB.indd 32
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