Professional Documents
Culture Documents
Users of this Service Guide shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Guide is only for authorized persons with user ID and password issued by
Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Guide only for the purposes of selling and providing
to the customers maintenance service of LEC-300.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Guide to, or
allow this Service Guide to be used in any manner by, any third party other than authorized
persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Guide without permission of
Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through
legal action.
Confidential
Roland DG Corporation
Revision Record
Revision No.
Date
1.00
2008.11.14
Description of changes
First Edition
Contents . . .
1. Product Information
2. Printing Theory
3. Ink
4. Ink Line
5. Take-up Unit
6. Cutting Function
7. Cleaning Function
8. Interface
9. Other Features
10. Special Pump Operations
11. Roland VersaWorks
12. Transport
13. Troubleshooting
14. Maintenance
15. Consumables
1 : Product Information
LEC-300 is a Print and Cut machine that performs printing using the UV ink.
The UV ink fired on the media is cured by UV light irradiated by the LED lamps
attached on the head carriage.
z
z
z
z
2. Printing Theory
z
Head
1 inch
360dpi
180dpi
Ink Set
White and Gloss inks are supported in addition to
C, M, Y and K.
Cartridge order
GL
EUV-GL
eco-UV
BK
EUV-BK
eco-UV
YE
EUV-YE
eco-UV
MG
EUV-MG
eco-UV
eco-UV
eco-UV
CY
EUV-CY
Head order
WH
EUV-WH
CM YK
L WH
Ink Line
Ink Type
CMYKGlW
LEC-300 supports only CMYKGlW ink type.
Damper
Print head
Pump
CY
MG
YE
Cartridge
BK
WH
Characteristics of UV Printing
Water-Based Ink
Ink Absorbing Layer
Base
Solvent Ink
Base
UV Ink
Base
UV LED Lamp
The UV light of LEC-300 is categorized as UV-A whose wavelength is less
harmful to the human body. But it can still give the eyes a serious influence
such as "UV keratitis", "pterygium" or "cataract" if you see the light directly.
LED Lamp
UV LED Lamp
No Heat Generation
UV LED Lamp
White Ink
White inks settle down inside the tubing & damper like ESL3-WH.
It is required to shake the ink cartridges before starting the printing to
prevent the ink settlement.
Periodic maintenance is required. If it is not performed, the settled
material may harden and it results in malfunction or other problems.
Sectionimageofthetube
Deposit
Supernatant
Separation
Settlement
Flow Chart
12 hours or longer
passes after the
last [INK
RENEWAL]
execution.
Sub power ON
Wake up from Sleep
Mode
2 weeks or longer
passes after the last
[INK RENEWAL]
execution OR
the machine is not
used for
1 week.
No
Yes
Yes
Ink Consumption
White Ink : 20cc
Gloss Ink : 20cc
[INK RENEWAL
NORMAL] is
executed.
INK RENEWAL
NORMAL
Printer ready
Ink Consumption
White Ink : 40cc
Gloss Ink : 40 cc
Cleaning Liquid :
70cc
[INK RENEWAL
FULLL] is
executed.
INK RENEWAL
FULL
No
Gloss Ink
Gloss Varnish
Matte Varnish
Embossing
Embossing
Gloss Varnish
Matte Varnish
Gloss Ink
UV Lamp
UV Lamp
Gloss Varnish
Feed
Feed
Feed
Matte Varnish
Feed
Feed
Feed
Embossing
= Matte Varnish (x the number of OverPrint) + Gloss Varnish
Return
to Origin
Print Modes
Media profiles do not need to be prepared for each particular media
because UV ink cures on the media. Only [Generic] and [Special Effect] are
available as media type in Roland VersaWorks.
Generic
Print mode
Overview
This mode is for printing CMYK color data only. White ink is not used.
This print mode is for single-pass printing using white and CMYK colors. Printing is
performed in the sequence of first white ink, then overprinting by CMYK color inks.
This print mode is for single-pass printing using white and CMYK colors. Printing is
performed in the sequence of first CMYK color inks, then overprinting by white ink.
This mode is for printing white data only. CMYK color inks are not used.
[White->CMYK]
CM
YK
Wh
Feed
White layer takes the lead to the Color.
[CMYK->White]
Top layer
Bottom layer
Print Modes
Special Effect
It gives a special effect to the print using the gloss ink.
Print mode
Overview
This mode produces a glossy finish on the printed item. In the case of fill overprinting on CMYK colors or white, the media is pulled back and printed with gloss ink.
This mode produces a matte finish on the printed item. In the case of fill overprinting on CMYK colors or white, the media is pulled back and printed with gloss ink.
This mode produces a embossed finish that imparts a three-dimensional feel to the
printed item. In the case of fill overprinting on CMYK colors or white, the media is
pulled back and printed with gloss ink. You can vary the thickness by adjusting the
setting for the number of fill-overprinting passes using gloss ink.
[CMYK->White]
[White->CMYK]
[White->CMYK]
[White->CMYK]
[Matte/GlossVarnish]
[Matte/GlossVarnish]
[MatteVarnish]
[Embossing]
Overprint x 1~7 times
MatteVarnish
Print Speed
Media Type: Generic
Quality
Mode
Resolution
Pass
Scanspeed
CMYK
360x720dpi
1000mm/sec
WHITE
360x720dpi
16
1000mm/sec
CMYK
720x720dpi
17
1000mm/sec
WHITE
720x720dpi
32
1000mm/sec
CMYK&White 720x720dpi
32
1000mm/sec
CMYK
720x1440dpi
17
760mm/sec
720x1440dpi
32
760mm/sec
CMYK&White 720x1440dpi
32
760mm/sec
HighSpeed
Standard
HighQuality WHITE
PrintSpeed
(Uni)
2.72m2/h,
29.32ft2/h
1.52m2/h,
16.38ft2/h
1.38m2/h,
14.90ft2/h
0.72m2/h,
7.75ft2/h
0.33m2/h,
3.59ft2/h
1.27m2/h,
13.69ft2/h
0.66m2/h,
7.12ft2/h
0.28m2/h,
3.04ft2/h
PrintSpeed
(Bi)
5.37m2/h,
57.79ft2/h
3.02m2/h,
32.56ft2/h
2.76m2/h,
29.67ft2/h
1.46m2/h,
15.71ft2/h
0.71m2/h,
7.62ft2/h
2.26m2/h,
24.33ft2/h
1.20m2/h,
12.88ft2/h
0.54m2/h,
5.79ft2/h
Print Speed
Media Type: Special Effects
Quality
Standard
Mode
Resolution
Pass
MatteVarnsh 360x720dpi
GlossVarnish 360x720dpi
Embossing
360x720dpi
MatteVarnish 720x1440dpi
17
17
Embossing
720x1440dpi
17
PrintSpeed
(Uni)
2.73m2/h,
1000mm/sec
29.34ft2/h
2.73m2/h,
1000mm/sec
29.34ft2/h
1.28m2/h,
1000mm/sec
13.74ft2/h
1.25m2/h,
723mm/sec
13.49ft2/h
1.25m2/h,
723mm/sec
13.49ft2/h
0.58m2/h,
723mm/sec
6.22ft2/h
Scanspeed
PrintSpeed
(Bi)
5.39m2/h,
57.99ft2/h
5,39m2/h,
57.99ft2/h
2.60m2/h,
27.98ft2/h
2.17m2/h,
23.38ft2/h
2.17m2/h,
23.38ft2/h
1.03m2/h,
11.13ft2/h
Inks
CMYK
WHITE
GLOSS
High Speed
1.69cc
1.78cc
-
Standard
1.78cc
3.54cc
3.48cc
High Quality
1.72cc
3.65cc
8.35cc
=Output condition=
<Ink>CMYK
<RIP> Roland Versa Works
<Output Data> ISO N5A
<Output Size> A2(420 x 594mm)
=Output condition=
<Ink>White/Gloss
<RIP> Roland Versa Works
<Output Size> A2(420 x 594mm)
3. Ink
z
ECO-UV Ink
LEC-300 supports only the UV curable ink called ECO-UV Ink.
Color : C, M, Y, K, W and GL
Capacity : 220 cc
Cartridge IC Chip
IC Chip is attached on the ink cartridge.
Following information is contained in the IC Chip.
Ink Type
Cartridge Capacity
Lot No.
Ink Consumption Amount
Operation Time
Insertion Time
Flag Information
Serial No.
Characteristics
Odor
ECO-UV ink has strong odor in liquid status and it may cause
discomfort to some people, but cured ink is almost odorless.
Ventilation
Adequate ventilation is required for the work area.
Waste ink
Waste ink must be treated as industrial waste in accordance with local
requirements.
The gas volatilized from the ECO-UV ink may irritate the eyes, nose and
throat.
Touching ECO-UV ink may cause skin irritation or inflammation.
It is recommended to wear gloves to avoid contact with ECO-UV ink,
but the cured UV ink is safe.
Cartridge Storage
4. Ink Line
z
Ink Damper
Head Shield
Ink Tube
Pump Unit
Wiper
Capping Unit
Felt Side
5. Take-up Unit
z
Take-up Unit
The same type of Take-up unit as that of XC/XJ Series is optimized for the
30 inches and installed as a standard equipment.
Dancer Roller
Take-up Unit
Take-up Direction
Take-up direction can be selectable
between inward curl and outward curl.
Outward curl
Inward curl
SETUP SHEET
TU
TU Setup Mode
TU Setup Mode has been prepared. If you select
TU when setting up the media, the machine gives
direction messages sequentially so that you can
load the media correctly.
LOAD MEDIA
TAKE-UP
TILT DANCER
ROLLER TO FRONT
CHECK
TAKE-UP SETTING
W 1346mm
Stiff media is more likely to skew. The media should be loaded very
carefully.
Flexible media can be taken up in good condition more easily.
badly taken up media
Feed motor error occurs if the media is fed back while Take-up
unit is used. Therefore...
key, be sure to
6. Cutting Function
z
Cutter Holder
Tool
CAMM-1 series blade
Tool Holder
XD-CH2
Blade Force
30 to 300 gf
* Equivalent to XC-540
Cutting Speed
10 to 600 mm/sec
* Equivalent to XC-540
XD-CH2
7. Cleaning Function
z
Cleaning Function
Cleaning Function
Automatic Cleaning
Cleaning takes place right after the secondary power is turned on.
Whether the cleaning takes place or not and the cleaning sequence
are determined depending on the time the power has been staying
off.
Automatic Light Cleaning of B Group
When 10 minutes pass after the last head cleaning of B Group
(White and Gloss), the machine now performs the light cleaning of B
Group at the beginning of the printing.
This function is activated only when [PERIODIC CL.] in the User
Menu is set to [NONE].
Ink
Consumption
GlW
Cleaning Function
Maintenance Flushing
Flushing takes place automatically to prevent the head nozzles from
clogging when the machine is not used. Primary power must be kept on
to enable this function.
Automatic flushing takes place every 8 hours when the machine is not
used. The count starts when...
1. finishing a printing or a cleaning.
2. the secondary power is turned off.
3. the machine goes into the sleep mode.
Cleaning Function
Dummy Scanning
Dummy scanning takes place when starting the printing. This feature
has been supported as a countermeasure for an ink mixture problem.
Ink
Consumption
CMYKGlW
Cleaning Function
Periodical Cleaning
It is the function to perform cleaning during printing.
User Menu
It is possible to set the timing of executing the cleaning.
PERIODIC CL.
NONE
10 min
Service Menu
It is possible to select the cleaning type.
PERIODIC CL.
NORMAL LIGHT
8. Interface
z
Ethernet Port
SYSTEM INFO .
NETWORK
NETWORK
IP ADDRESS
NETWORK
SUBNET MASK
NETWORK
GATEWAY ADDRESS
NETWORK
MAC ADDRESS
9. Other Features
z
Preset Function
[EDGE DETECTION]
[VACUUM POWER]
[FULL WIDTH S]
[ADJUST BI-DIR SIMPLE SETTING]
[ADJUST BI-DIR DETAIL SETTING]
[CALIBRATION] (for Printing)
z
z
z
z
Note;
The adjustment value is general suggestion. Their accuracy is not assured.
Test print
Connect to LEC-300
<Bore diameter> 38mm
<Air capacity> 1.8m3/min
PipeConnectingPort
Note;
CuredinkisVOCFree,butithasaspecificodor.Incase
thecustomersaresensitivetosmell,recommendtouseAir
IntakePort.
Media Guide
Media
Rear Cover
Rear Cover
Media Flanges
Ambience Thermistor
It measures the ambient temperature.
Media Clamp
2 sets, long type and short type, of the removable media clamp are
bundled with the machine.
They should be removed when performing a cutting job.
When using the long media clamps, [LONG] should be selected in
[MEDIA CLAMP] menu to disable the media-cutoff operation.
Performing media-cutoff with the long media clamps installed causes
the separating knife to interfere with the media clamp.
MEDIA CLAMP
SHORT
LONG
Maintenance Kit
Maintenance kit is bundled with the following items.
Maintenance Guide
Same Cleaning Liquid for Sol ink
This can be used for ECO-UV ink.
Cleaning Stick : 10 pcs
30 pcs of Cleaning Sticks and 6 pcs of
Wipers are bundled with LEC-300
aside from Maintenance Kit.
Head Height
Adjustable between High (3.2mm)
and Low (2.2mm)
Height-adjustment lever
Scan Motor
MENU
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
DRAIN BOTTLE
[ENTER]
Reset
completed !
EMPTY
DRAIN BOTTLE
Pump Up
Service Menu
SUB MENU
PUMP UP
Head Wash
This drains the ink inside the printer and washes the ink lines using cleaning
cartridges.
It is available both from User menu and Service menu.
When it is executed in the user menu, it requires 4 cleaning cartridges.
When it is executed in the service menu for all the groups, it requires 6
cleaning cartridges.
User Menu
INK CONTROL
HEAD WASH
Service Menu
SUB MENU
HEAD WASH
Fill Ink
This fills with ink.
SUB MENU
FILL INK
Head Replace
This is the operation to be done after replacing a head. It washes
the ink lines using cleaning cartridges and fills with ink.
SUB MENU
HEAD REPLACE
Server Function
Adobe CPSI 3018
Alternate Arrangement
Server Function
Server Function
Plural machines which need RVW dongle cannot be connected at the same time.
SP-300
XJ-740
SP-300
SJ-1000
Server Function
Machine
selection tab
Display of status
Job List
for all
connected
machines
The performance stability and the print quality have been improved by
fixing the problems of CPSI 3016.
Improvement in gradation quality by simulated 16 bit
8 bit rendering
Alternate Arrangement
Normal Arrangement
Color difference may
visible at the border.
Unchecked
Printing color
may different
between at the
right side and at
the left side of
the machine.
Alternate Arrangement
Alternate Arrangement
Color difference is not
visible at the border.
Checked!
Rotate the
second image
180 degrees.
12. Transport
z
6. Release the
Loading Lever.
INK CONTROL
HEAD WASH
13. Troubleshooting
z
White Hairline
WhiteHairline
feed
scan
Gloss Hairline
GlossHairline
feed
scan
1.
2.
Print&Cut
Enterlightcleaning
automatically
3.
Print&Cut
Whentheprintingisreachedto
thegap,press[Pause]buttonin
theoperationpanel,thenconduct
Print,cut,andenter[Normalcleaning],andrestart
Enterlightcleaning
lightcleaning
Print&Cut
automatically printing.
automatically
14. Maintenance
z
Peck5
Functions
Following things can be done by communicating
with the machine.
Getting report of the machine
Getting parameter of the machine
Sending parameter to the machine
Setting the head rank
Upgrading the firmware
Get Report
It gets the followings reports.
System Report
Service Report
About Ink Cartridge Report
History Report
Ink Cartridge Report cannot be obtained by Peck. In order
for the machine to communicate with the cartridge IC chip,
Event Log
the secondary power needs to be on. However, the
secondary power needs to be off when getting report with
Peck.
TIME FOR
MAINTENANCE
MAINTE. MSG.
NONE 100 hours
Service Menu
TIME FOR
WIPER REPLACE
Area to clean
UV lamp is contaminated with ink mist and it cannot cure the ink enough.
15. Consumables
z
Consumables
Description
UV Lamp
Head
Life Expectancy
10,000 hours
* It can be less depending on the ambient temperature.