Professional Documents
Culture Documents
Phase
Objective
Output
Define
Measure
As Is Process Map
Value Analysis & List of Quick Wins
Improved Process Map
Measurement System Analysis
Data Collection Plan for Y
Normality, Stability Testing & Capability Analysis
Identification of IPO metrics
Cause and Effect Diagram (Ishikawa)
Conversion of Causes to Xs
Cause - Effect Matrix
Y Data Treatment
Y Data
Treatment
Normality
Stability
Capability
Tools
MinitabNormality Test
Graphical
Summary
Run Chart
Histogram
Control Chart
Minitab or Excel
tools
Interpretation
Action ahead
Check Stability
Check capability
Comments
- 1
+ 1
68.27%
- 2
95.45%
- 3
+ 2
99.73%
- 4
99.9937%
- 5
+ 3
+ 4
+ 5
99.99994%
- 6
+ 6
99.9999998%
Z Score Calculation
Process Capability
Continuous Data
Discreet Data
CP CPK
DPU
Number of Defects
DPU =
; Yeild = e -dpu
Number of Defects Processed
DPU to Z Score:
Z = x-Mean/Standard
Deviation
DPMO
Number of Defects
DPMO =
X 106
Number of Units x Opportunities per Unit
USL LSL
CP =
X LSL
; CPK = Min (
6s
,
3s
USL - X
)
3s
CP to Z Score: ( X - )
CPK to Z Score:
Z=
; Z = 3* CPK
Data Types
Continuous data
Count data
Data type
Binary Data
Pass/ Fail, OK/ Not OK,
Win/ Loss.
Ordinal data
Satisfaction index- 1=Strongly
disagree; 2=Disagree;
3=Neutral; 4=Agree;
5=Strongly agree.
Discrete data/ Attribute data
Count or category type
Nominal data
Race/ethnicity has values
1=White, 2=Hispanic,
3=American Indian, 4=Black,
5=Other
Specification
LSL
Target
USL:
LSL:
Target:
USL
Data
Measurement
Repeatability
Accuracy
These acceptable limits are given as a guideline and you can fix different limits
based on your No. of Error categories and No. of Appraisers.
Tata Consultancy Services
Mean
Range
Median
Mode
Coefficient of variation
Formula
Estimate Average
( For continuous data )
E.g. Time taken for
Query resolution
2s
d
Estimate proportion
( For Discrete data )
2
d
p 1 p
Z
Area Under Curve
from Z to positive
infinity
Area from -Z to +Z
-Z
Z-1.5
Defect
Defect Free
-Z
+Z
-infinity to -Z
plus
+Z to + infinity
+Z
Z-1.5
Area Under Curve
Z-1.5 to positive
infinity
-infinity to -Z
plus
+Z to + infinity
- Z Convert +Z
(negative infinity to -Z )
PLUS
(+Z to positive infinity)
into PPM
Total Z-1.5 to + infinity
Z-1.5
Convert Area Under
Curve (Z-1.5 to positive
infinity) into PPM
Analyze
Hypothesis Testing
If P is Low, Ho must Go !
Continuous Data
Discrete Data
Comparing
Proportions
1-Proportion
Test
2-Proportion
Test
Chi-square
Test
Ho : There is significant difference between the
expected and observed result.
Ha: There is no significant difference between the
expected and observed result.
Comparing
Means
Two Samples
2-Sample
t-Test
One
sample
Comparing
Variances
Multiple
Samples
1-Sample
t-Test
ANOVA
Two
Sample
Test of equal
Variances
Ho : 1 = Ref
Ha : 1 = > < Ref
Y =
f(x1,x2,x3,x4,,xn)
30+ variables
15-20 variables
10-15
variables
A
N
A
L
Y
Z
E
5-10
variables
3-5
variables
Improve
Questions to be asked
Are the vital few Xs statistically significant?
Is the solution identified are sufficient enough?
Is solutions are validated with improvement achieved?
Can Xs be monitored on regular basis?
Tata Consultancy Services
Control
Variable Data
No Subgrouping
Discrete Data
Sub grouping
Present
Defectives Data
Defects Data
X Bar R Chart
Sample Size
Constant
Sample Size
Variable
Sample Size
Constant
Sample Size
Variable
np Chart
p Chart
c Chart
u Chart
UCLx , LCLx = X A2 * R
np = average of a number of
defectives inspected in study
U = Sum of C / Sum of N
1.
2.