Professional Documents
Culture Documents
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: COVER PAGE
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Page:
1 of 1
Revision: Original
Date: 01/31/1997
ASME
QUALITY CONTROL MANUAL
Coon Valley, Wisconsin Plant
DATE:
___July 8, 1999__
ASSIGNED TO:
IHT IT Department
MANUAL NUMBER:
_______3_________
[
] CONTROLLED
[ X ] NON CONTROLLED
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: TABLE OF CONTENTS
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REVISION
LEVEL
ISSUE
DATE
Title Page
Original
01/31/1997
Table of Contents
Original
01/31/1997
Original
01/31/1997
Glossary
Original
01/31/1997
Organization Charts
Original
01/31/1997
Original
01/31/1997
Rev. A
08/01/1998
Material Control
Original
01/31/1997
Original
01/31/1997
Nonconformities
Original
01/31/1997
Welding Control
Rev. A
08/01/1998
10
Original
01/31/1997
11
Heat Treatment
Original
01/31/1997
12
Calibration
Original
01/31/1997
13
Record Retention
Original
01/31/1997
14
Authorized Inspector
Original
01/31/1997
15
Original
01/31/1997
16
Sample Forms
Rev. A
08/01/1998
SECTION
DESCRIPTION
APPROVAL
ACCEPTANCE
________________________________
Manager ASME Quality Assurance
______________
Date
________________________________
Authorized Inspector
______________
Date
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: AUTHORITY & POLICY
1.0
1.1
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Section: 1
Page:
1 of 1
Revision: Original
Date: 01/31/1997
1.2
1.3
1.4
President
Industrial Heat Transfer
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IHT
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1 of 1
ASME QUALITY CONTROL
| Revision: Original
MANUAL
| Date: 01/31/1997
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SUBJECT: GLOSSARY
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________________________________________|______________________________
AI
BPQ
BPS
code
CODE
COS
DESIGN
CALCULATIONS
FIELD ACTIVITY
IHT
MATERIAL
NDE
ORDER NO.
PQR
PT
Q.A.
Q.C. INSPECTOR
SES
SUBMITTAL
DRAWINGS
WPQ
WPS
VICE PRESIDENT
PURCHASING
BUYER
MANAGER OF
ASME QUALITY
ASSURANCE
SHOP QC
INSPECTOR
FIELD QC
INSPECTOR
MANAGER OF
MANUFACTURING
& PLANT
OPERATIONS
DESIGN
SUPERVISOR
MANAGER OF
ENGINEERING
FIELD
COORDINATOR
DESIGNER
SHIPPING &
RECEIVING
GENERAL
FOREMAN
MATERIAL
STORES
LEAD MAN
SET UP
OPERATORS
OPERATORS
THE MANAGERS MAY DELEGATE ACTUAL WORK BEING PERFORMED TO OTHER QUALIFIED
PERSONNEL, BUT RETAINS ULTIMATE RESPONSIBILITY FOR ALL WORK DONE.
MANAGER OF
MARKETING &
SALES
ENGINEER
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: QUALITY CONTROL
4.0
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Section: 4
Page:
1 of 2
Revision: Original
Date: 01/31/1997
PURPOSE
This section describes and establishes the responsibilities
for Code Quality Control.
4.1
GENERAL
The Manager of ASME Quality Assurance is responsible for:
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
Resolution of nonconformities.
4.1.8
4.1.9
4.2
4.2.1
4.2.2
4.2.4
4.2.5
4.2.6
4.2.7
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: DESIGN & SPECIFICATIONS
5.0
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Section: 5
Page:
1 of 4
Revision: Rev. A
Date: 08/01/1998
PURPOSE
This section establishes Engineering Drawing, Design
Calculation and Specification control.
5.1
GENERAL
The Manager of Engineering is responsible for:
5.1.1
5.1.2
5.1.3
5.1.4
5.2
5.2.1
*
5.2.2
5.2.3
*
5.2.4
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: DESIGN & SPECIFICATION
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Section: 5
Page:
2 of 4
Revision: Rev. A
Date: 08/01/1998
5.2.6
*
5.2.7
*
5.2.8
5.2.9
*
5.2.10
5.3
Engineering Requirements
5.3.1
*
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: DESIGN & SPECIFICATION
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Section: 5
Page:
3 of 4
Revision: Rev. A.
Date: 08/01/1998
5.3.2
*
5.3.3
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5.3.4
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5.4
5.4.1
*
5.5
5.5.1
5.6
FIELD ACTIVITIES
5.6.1
5.7
MATERIAL REQUIREMENTS
5.7.1
5.7.2
9.3).
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: DESIGN & SPECIFICATION
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Section: 5
Page:
4 of 4
Revision: Rev. A
Date: 08/01/1998
5.7.3
*
5.8
5.8.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: MATERIAL CONTROL
6.0
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Section: 6
Page:
1 of 4
Revision: Original
Date: 01/31/1997
PURPOSE
This section establishes the duties and responsibilities for
Material Control.
6.1
GENERAL
6.1.1
6.1.2
6.1.3
6.1.4.
6.1.5
6.1.6
6.1.7
6.1.8
6.1.9
6.2
6.2.1
6.2.4
6.3
Receiving Inspection
6.3.1
6.3.2
6.3.3
6.4
6.4.1
6.4.2
6.4.4
6.5
6.5.1
6.5.2
6.5.3
6.5.4
6.6
IDENTIFICATION OF MATERIALS
6.6.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: MATERIAL CONTROL
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Section: 6
Page:
4 of 4
Revision: Original
Date: 01/31/1997
6.6.2
6.7
FIELD ACTIVITIES
6.7.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: EXAMINATION & INSPECTION
7.0
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Section: 7
Page:
1 of 2
Revision: Original
Date: 01/31/1997
PURPOSE:
Define the sequence of operations and inspections in the
manufacturing process from order receipt through final
inspection.
7.1
DOCUMENTATION PREPARATION:
7.1.1
The Sales Department reviews and enters the sales orders, and
indicates acceptance by forwarding it to Design Engineering.
7.1.2
7.2
INSPECTION
Q.C. Inspection Department
7.2.1
7.2.2
7.2.3.
7.3
7.3.1
7.3.3
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: EXAMINATION & INSPECTION
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Section: 7
Page:
2 of 2
Revision: Original
Date: 01/31/1997
7.3.4
7.3.5
7.3.6
7.4
7.4.1
7.4.2
7.5
FIELD ACTIVITIES
7.5.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: NONCONFORMITIES
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Section: 8
Page:
1 of 3
Revision: Original
Date: 01/31/1997
8.0
GENERAL
8.1
8.1.1
8.1.2
8.2
DEFINITION OF NONCONFORMITIES
8.2.1
8.2.2
DOCUMENTATION
8.3.1.
8.3.2
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: NON CONFORMITIES
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Section: 8
Page:
2 of 3
Revision: Original
Date: 01/31/1997
8.4
IDENTIFICATION
8.4.1.
8.4.2.
8.4.3
8.5
CONTROL
8.5.1
8.5.2
8.5.3
8.5.4.
8.5.5.
8.6
8.6.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: NONCONFORMITIES
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Section: 8
Page:
3 of 3
Revision: Original
Date: 01/31/1997
DRAWING DEVIATIONS
8.7.1
8.8
RECORDS
8.8.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: WELDING / BRAZING CONTROL
9.0
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Section: 9
Page:
1 of 4
Revision: Rev. A
Date: 08/01/1998
PURPOSE
This section establishes the manner in which the welding and
brazing will be controlled.
9.1
GENERAL
9.1.1
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9.1.2
9.1.3
*
9.1.4
9.2
9.2.1
9.2.2
9.3
9.3.1
9.3.2
9.3.3
9.4
9.4.1
9.5
9.5.1
9.6
9.6.1
9.7
9.7.2
9.7.3
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: WELDING / BRAZING
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Section: 9
Page:
3 of 4
Revision: Rev. A
Date: 08/01/1998
9.7.4
9.8
9.8.1
*
9.9
9.9.1
*
9.10
WELDER REQUALIFICATION
9.10.1
*
WELDER / BRAZER
ASSIGNMENT
9.11.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: WELDING / BRAZING
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Section: 9
Page:
4 of 4
Revision: Rev. A
Date: 08/01/1998
9.12
9.12.1
*
9.13
TACK WELDS
9.13.1
9.14
FIELD ACTIVITIES
9.14.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: NONDESTRUCTIVE EXAMINATION
10.
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Section: 10
Page:
1 of 2
Revision: Original
Date: 01/31/1997
SCOPE
This section describes the requirements for Non-Destructive
Examination procedures, personnel qualification and
documentation, should it fall within the scope of IHT's Code
fabrication.
10.1
GENERAL
10.1.1
10.2
10.2.1
10.2.2
10.2.3
10.3
10.3.1
10.4
10.4.1
10.5
DOCUMENTATION
10.5.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: HEAT TREATMENT
11.0
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Section: 11
Page:
1 of 1
Revision: Original
Date: 01/31/1997
SCOPE
This section describes the procedures and documentation
necessary should heat treatment be required or performed, on
any of our ASME Code fabrications.
11.1
GENERAL
11.1.1
11.2
11.2.1
11.3
11.3.1
11.4
INSPECTION
11.4.1
11.5
DOCUMENTATION
11.5.1
SUBJECT: CALIBRATION
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Section: 12
Page:
1 of 2
Revision: Original
Date: 01/31/1997
12.
PURPOSE:
This section establishes the method by which Calibration of
Inspection Measuring and Test Equipment is maintained.
12.1
12.1.1
12.1.2
12.1.3
12.1.5
12.1.6
12.2
12.2.1
12.2.2
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: RECORD RETENTION
13.
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Section: 13
Page:
1 of 2
Revision: Original
Date: 01/31/1997
PURPOSE
This section establishes the method for Record Retention.
13.1
GENERAL
The Manager of ASME Quality Assurance is responsible for
acquiring and assembling the final documentation and the
maintenance of this documentation.
13.2
PRODUCTION RECORDS
After testing is completed, all test records, inspection
records,and manufacturing/purchase riders will be filed by
sales order.
13.3
13.3.1
13.3.2
13.4
PROJECT DOCUMENTATION
13.4.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: RECORD RETENTION
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Section: 13
Page:
2 of 2
Revision: Original
Date: 01/31/1997
13.5
13.5.1
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: AUTHORIZED INSPECTOR
14.0
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Section: 14
Page:
1 of 2
Revision: Original
Date: 01/31/1997
Purpose:
This section establishes the relationship of the Authorized
Inspector with Industrial Heat Transfer, Inc.
14.1
GENERAL
14.1.1
14.1.2
14.1.3
14.1.5
14.1.6
14.1.7
14.2
DOCUMENTATION
14.2.2
14.2.3
14.2.4
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: REPAIR & ALTERATION
15.
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Section: 15
Page:
1 of 4
Revision: Original
Date: 01/31/1997
Scope
Industrial Heat Transfer, Inc. plans to repair or alter
pressure vessels that are ASME constructed.
15.1
15.2
15.3
15.3.1
15.3.2
15.4
15.4.1
15.4.2
| Section: 15
IHT
| Page:
2 of 4
ASME QUALITY CONTROL
| Revision: Original
MANUAL
| Date: 01/31/191997
SUBJECT: REPAIR & ALTERATION
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15.4.3 The method of performing repairs and alterations shall be
handled as described throughout this manual, and documented on
the Repair Traveler (Appendix 16.24) and the Weld/Braze
Traveler (Appendix 16.21). The Authorized Inspector shall
perform the duties, and have all the opportunities described
throughout this manual for the Authorized Inspector, to assure
compliance to the NBIC and any Jurisdictional Rules. All
required inspections, tests will be noted on the Traveler,
prepared by the Manager of ASME Quality Assurance, and
followed per Section 7 of this manual.
15.5
MATERIALS
15.5.1
15.6
15.6.1
15.7
HEAT TREATMENT
15.7.1
15.7.2
15.8
15.8.1
15.9
PRESSURE TESTING
15.9.1
15.10
ROUTINE REPAIRS
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Section: 15
Page:
4 of 4
Revision: Original
Date: 01/31/1997
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IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: SAMPLE FORMS
SAMPLE FORMS
FORM
NUMBER
Controlled Distribution
Record
IHT018
Section: 16
Page:
1 of 2
Revision: Rev. A
Date: 08/01/1998
APPENDIX
REVISION
ISSUE DATE
16.1
Original
1/31/1997
16.2
Original
1/31/1997
16.3
Original
1/31/1997
16.4
Rev. A
FORM056
10/01/1997
Purchase Order
IHT021
16.5
Original
1/31/1997
Purchase Requisition
IHT021
16.6
Original
1/31/1997
IHT019
16.7
12/01/96
1/31/1997
X39000004
16.8
Original
1/31/1997
X39000007
16.9
Original
1/31/1997
Original
1/31/1997
Form 004D
16.12
Original
1/31/1997
Manufacturer/Purchase
Rider
FORM017
16.13
12/01/96
1/31/1997
Special Engineering
Instructions (SEI)
(sample)
IHT022
16.14
Original
1/31/1997
FORM08
16.15
Original
1/31/1997
FORM09
16.16
Original
1/31/1997
FORM016
16.17
Original
1/31/1997
FORM023
16.18
Original
| Section 16
| Page:
2 of 2
| Revision: Rev. A
| Date: 08/01/1998
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FORM
NUMBER
APPENDIX
IHT028
16.19
Rev. A
3/01/1997
Shop Traveler
INSPFRM060 16.20
Rev. A
8/01/1998
Weld/Braze Traveler
INSPFRM061 16.21
Rev. A
8/01/1998
Unused
16.10
IHT
ASME QUALITY CONTROL
MANUAL
SUBJECT: SAMPLE FORMS
REVISION
1/31/1997
ISSUE DATE
16.22
Original
1/31/1997
16.23
Original
1/31/1997
Repair Traveler
INSPFRM063 16.24
Original
1/31/1997
ASME Nameplate
X39000017
Rev. A
1/24/1997
16.27
Original
1/31/1997
16.28
Rev. A
16.29
Original
Unused
National Board Number Log
16.26
FORM062
Repair Nameplate
R-Form Log
16.25
FORM064
08/19/1997
1/31/1997