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Department of Mechanical and Manufacturing Engineering, Engineering Faculty, Bilecik S.E. University, Bilecik, Turkey
Department of Mechanical Engineering, Engineering and Architecture Faculty, Eskisehir Osmangazi University, Eskisehir, Turkey
c
Department of Energy Systems Engineering, Engineering Faculty, Yasar University, Izmir, Turkey
b
a r t i c l e
i n f o
Article history:
Received 5 December 2013
Accepted 1 March 2014
Available online 27 March 2014
Keywords:
Exergy analysis
Advanced exergetic analysis
Exergy destruction
Electricity generation facility
a b s t r a c t
This paper deals with the performance assessment of an electricity generation facility located in the Eskisehir Industry Estate Zone in Turkey using advanced exergy analysis method. The exergy efciency of the
system is determined to be 40.2% while the total exergy destruction rate of the system is calculated to be
78.242 MW. The exergy destruction rate within the facilitys components is divided into four parts,
namely endogenous, exogenous, avoidable and unavoidable exergy destruction rates. Through this analysis, the improvement potentials of both the components and the overall system along with the interactions between the components are deducted based on the actual operational data. The analysis indicates
that the combustion chamber, the high pressure steam turbine and the condenser have high improvement potentials. The relations between the components are weak because of the ratio of the endogenous
exergy rates of 70%. The improvement potential of the system is 38%. It may be concluded that one should
focus on the gas turbine and combustion chamber for improving the system, being the most important
components of the system.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Gas turbines consist of a compressor, a combustion chamber
and a turbine while they have been widely used in the industry
and transportation sectors. For example, they are used in energy
production facilities, aircrafts, transport ships, and even cars and
motorcycles. Gas turbines have some particular advantages, such
as low annual cost, fast activation, exible operation, and fast
and easy maintenance. In addition, the most important advantage
of gas turbines is that their efciency is high (approximately 40%).
Unfortunately, gas turbines also have disadvantages. Gas turbine
maintenance costs are high, they are sensitive to ambient conditions, and they are sensitive to electricity voltage change. Gas turbines are primarily used in combined heat and power (CHP)
generation facilities in industry. CHP facilities produce electricity
and heat energy from one type of fuel, generally natural gas. The
efciency of such a facility can reach 7080% [1]. In addition to
the economic and efciency benets, their environmental impact
is an important factor. Gas turbines have low greenhouse gas emissions compared to many other power generation systems.
Corresponding author. Tel.: +90 (228) 2160061; fax: +90 (228) 216 05 88.
E-mail
addresses:
(E. Akkalp).
eacikkalp@gmail.com,
http://dx.doi.org/10.1016/j.enconman.2014.03.006
0196-8904/ 2014 Elsevier Ltd. All rights reserved.
emin.acikkalp@bilecik.edu.tr
147
Nomenclature
E_
_
m
P
T
y
Abbreviations
AC
air compressor
CC
combustion chamber
COND
condenser
GT
gas turbine
HPST
high pressure steam turbine
HRSG
heat recovery steam generator
LPST
low pressure steam generator
Subscripts
D
destruction
F
fuel
k
kth component
L
loss
P
product
tot
total
Superscripts
AV
available
EN
endogenous
EX
exogenous
UN
unavoidable
Greek letters
g
isentropic/energetic efciency (%)
u
exergetic efciency (%)
2. System description
The electricity-generating facility using natural gas is shown in
Fig. 1. This system is located in the Eskisehir Industry Estate Zone,
Turkey. The system consists of a compressor (AC), a combustion
chamber (CC), a gas turbine (GT), a heat recovery steam generator
(HRSG), a high pressure steam turbine (HPST), a low pressure
steam turbine (LPST) and a condenser (COND). Approximately
37 MW of electricity is generated by the system, but the process
steam cannot be used because of the chemicals included in the
steam. A 45.07 air/fuel ratio combustion equation for natural gas
is as follows [1619]:
The specic heat of the combustion gas and the air can be
calculated from Eqs. (2) and (3), respectively [1619]:
cP;gas T 0:935301
0:072386
109
0:010577
102
0:017218
5:49031
1010
T2
T3
105
T3
7:92981
1014
9:45378
T4
107
T2
3
The lower heating value of the natural gas, the gas constant of
the combustion gas and the gas constant of air are 44661 kJ/kg,
0.2947 kJ/kg K and 0.2870 kJ/kg K, respectively, and the specic
exergy of natural gas (CaHb) is calculated as follows [20]:
ech;F
b 0:0698
kF 1:033 0:0169
a
a
LHV
148
Table 1
Fixed parameters of the electricity facility using natural gas.
Table 2
Mass ow rates, pressures, temperatures, energy rates and exergy rates for the
electricity facility using natural gas.
Parameter
Unit
Value
_ AC
W
_ GT
W
MW
51.082
MW
85.183
_ HPST
W
_ LPST
W
MW
10.278
MW
4.394
gAC
gGT
gHPST
gLPST
0.790
0.730
0.890
0.370
3. Analyses done
3.1. Conventional exergy analysis
The main equations for the exergy analysis of the kth component and the overall system are the same [6,21], but there is one
difference associated with the treatment of the exergy losses: It
is assumed that the system boundaries used for all exergy balances
are at the temperature T0 of the reference environment, and therefore, there are no exergy loses associated with the kth component
[6,22]. Exergy losses appear only at the level of the overall system
[6]. The exergy destruction rate can be calculated as follows [21]:
E_ D E_ F E_ P
E_ F
E_ D
or / 1
_EP
E_ F
E_ D;k
_EF;tot
Fluid
_ (kg/s)
m
T (K)
P (kPa)
E_ (MW)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Air
Air
Fuel
Combustion gas
Combustion gas
Combustion gas
Water
Water
Water
Water
Water
Water
Water
Water
Water
Water
138.00
138.00
2.59
140.59
140.59
140.59
16.39
3.82
16.39
3.82
16.39
20.21
20.21
20.21
722.23
722.23
284.15
621.15
298.15
1311.15
811.15
398.15
353.15
351.15
772.15
468.15
438.15
443.15
315.65
309.15
298.15
309.15
101.32
1045.00
2292.00
992.75
112.00
103.20
6850.00
560.00
6500.00
510.00
395.00
420.00
8.50
8.20
300.00
285.00
0.046
42.648
121.302
125.142
34.300
2.162
0.420
0.069
22.634
2.879
11.469
14.367
2.753
0.015
0.130
1.206
Table 3
Exergetic parameters of the electricity facility using natural gas.
Component
E_ F (MW)
E_ P (MW)
E_ D (MW)
AC
GT
CC
HRSG
HPST
LPST
COND
51.082
90.846
121.302
32.034
11.165
11.614
2.738
42.602
85.183
73.982
25.024
10.278
4.394
1.076
8.480
5.663
47.32
7.010
0.887
7.220
1.662
0.840
0.940
0.610
0.780
0.920
0.380
0.390
0.030
0.020
0.150
0.020
0.003
0.020
0.005
yk
Point
7
3.2. Advanced exergetic analysis
E_ F;tot E_ P
X
E_ D;k E_ L
149
E_ D;k
_
E_ UN
D;k EP;k
E_ P;k
!UN
9
_
_ UN
E_ AV
D;k ED;k ED;k
Fig. 3. Dividing exergy destruction rate into endogenous and exogenous parts [2].
10
Exogenous exergy destruction rate is:
_
_ EN
E_ EX
D;k ED;k ED;k
11
_ EX
E_ MEX
D;k ED;k
j1
X
E_ EX;n
12
D;k
r1
rk
seen in Fig. 2.
Unavoidable endogenous, unavoidable exogenous, avoidable
endogenous and avoidable exogenous destruction rates, respectively, are:
E_ D;k
E_ UN;EN
E_ EN
P;k
D;k
E_ P;k
!UN
13
_ UN;EN
E_ UN;EX
E_ UN
D;k ED;k
D;k
14
_ UN;EN
E_ AV;EN
E_ EN
D;k ED;k
D;k
15
_ AV;EN
E_ AV;EX
E_ AV
D;k ED;k
D;k
16
Fig. 2. Dividing exergy destruction rate to avoidable and unavoidable parts [2].
According to the conventional exergy analysis, thermodynamically, the most important component seems to be the combustion
chamber because of exhibiting the maximum exergy destruction
rate of the system components (47.32 MW). Exergy destruction is
measure for the irrevesibilities in a system. As expected, that the
highest exergy destruction rate is at the CC because chemical reactions cause irreversibilities highly. Therefore, one should focus on
the improvement of the CC. Increasing the airfuel mass ratio
can cause decreasing the exergy destruction rates. The minimum
exergy destruction rate is due to the HPST (0.887 MW). Similarly,
the maximum exergy efciency is due to the GT (0.92), while the
minimum efciency is obtained for the LPST (0.38). This means
that the efciency of the GT is the closest to the efciency of Car-
COND
COND
System Components
LPST
HPST
HRSG
CC
GT
AC
0.0
0.2
0.4
0.6
0.8
1.0
COND
LPST
System Components
not, while the LPST is far away from it. Exergy destruction ratio is
another parameter to evaluate the system performance. It represents the ratio of the exergy destruction rate to the total fuel exergy ratio. The exergy destruction rates of the other components, the
exergy efciencies and the exergy destruction ratios are listed in
Table 3. In addition, the magnitudes of the exergy destruction
rates, the exergy efciency, and the exergy destruction ratios of
the system are shown in Figs. 46, respectively.
The effect of the environment temperature values (273.15 K,
283.15 K and 298.15 K) on the exergy efciency, the exergy
destruction rates and the exergy destruction ratios is also investigated through a parametric study undertaken, as shown in Figs. 5
7. It is clear from Fig. 7 that the environment temperature has no
big effect on the components. Similar to the exergy destruction
rate, the dead state temperature has no important effect on the
components exergy efciencies and exergy destruction ratios, as
illustrated in Figs. 8 and 9.
Uncertainties in the measurement and total exergy values are
given as follows:
Uncertainties for temperature, mass ow rate and pressure are
0.5 C, 0.5% and 0.91%, respectively. Uncertainties associated
with the total fuel exergy rate, the product exergy rate and the
exergy efciency are calculated to be 4.537%, 3.171% and 4.254%,
respectively.
The details of the advanced exergy analysis of the system investigated are presented as follows while the assumptions for the advanced exergy analysis are listed in Table 4. The results for the
advanced exergy analysis are also listed in Tables 5 and 6. Assumptions for the advanced exergy analysis are divided into two parts.
Theoretical conditions are dened for determining the endogenous
and exogenous exergy destruction rates. For determining the
avoidable and unavoidable exergy destruction rates, assumptions
must represent limitations that cannot be reached at a decade.
The following results are based on the parameters given in Table 5.
The endogenous exergy destruction rates are greater than the
corresponding exogenous exergy destruction rates for the GT, CC,
HPST and LPST, i.e., the exergy destruction in each of these components resulted from the component itself. The maximum endogenous exergy destruction is in the CC, due to the great chemical
irreversibility caused by the combustion process in it. The exogenous exergy destruction rates were found to be greater than
endogenous exergy destruction rates for the AC, HRSG and COND,
i.e., these components were affected at higher levels by other components, and the exergy destruction within each of these components could be reduced by increasing the exergy destruction
within the other components. The negative values for the destruc-
HPST
HRSG
CC
GT
AC
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
298.15 K
283.15 K
273.15 K
50
150
40
30
20
10
LPST
System Components
HPST
AC
GT
CC
HRSG
HPST
LPST
COND
Components
HRSG
GT
AC
0
10
20
30
40
50
151
1.0
Exergy efficiency
0.8
0.6
0.4
0.2
0.0
AC
GT
CC
HRSG
HPST
LPST
COND
Component
Fig. 8. Variation of exergy efciencies with environmental temperature.
0.16
298.15 K
283.15 K
273.15 K
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
AC
GT
CC
HRSG
HPST
LPST
COND
Components
Fig. 9. Variation of exergy destruction ratios with environmental temperature.
Table 4
Assumptions used in the advanced exergy analysis.
Component
Operating
Conditions
Theoretical
Conditions
Unavoidable
Conditions
AC
CC
g 0:79
g1
g 0:85
DP 52 kPa
k 2:91
g 0:73
DT min 200 K
DP %5
g 0:89
g 0:37
DT min 6:5 K
DP %5
DP 0
k 2:91
g1
DT min 0
DP 0
g1
g1
DT min 0
DP 0
DP 0
k 3:5
g 0:80
DT min 150 K
DP 0
g 0:95
g 0:50
DT min 5 K
DP 0
GT
HRSG
HPST
LPST
COND
This observation led to that the system had a low potential for
improvement. However, the maximum potential for improvement
was in the CC (23.350 MW), which could be realized by enhancing
the combustion efciency. The largest fraction of the avoidable
exergy destruction rate was endogenous (12.259 MW) and the
remaining part (11.091 MW) was exogenous. In addition, investigating the mexogenous exergy destruction of each component,
GT exhibited the maximum effect on the CCs exergy destruction,
and the ACs exergy destruction must be increased to decrease
the CCs exergy destruction. The mexogenous exergy destruction
of the COND had a negative value, i.e., the systems exergy destruction must be increased to decrease CONDs exergy destruction.
Using only the conventional exergy analysis, the AC and HRSG
were concluded to have high exergy destruction rates. However,
when evaluating these components using advanced exergy analysis, 7580% of these components exergy destruction rates were
determined to be associated with other components because they
have high exogenous exergy destruction rates. Exogenous exergy
destruction rates for AC and HRSG are (6.818 MW) and
(5.958 MW) respectively.
The mexogenous exergy destruction rates of the AC and HRSG
determined which components had signicant effects on them.
According to Table 6, the results of analyzing the mexogenous
exergy destruction indicated that CC and GT affected the AC
equally and that the HRSG was affected primarily by the CC. To decrease the exergy destruction of these components, both CC and GT
had to be improved. For the GT and LPST, the results of the conventional exergy analysis were misleading. Although the GT and LPST
had higher exergy destruction rates, their potentials for improvement were low and associated with the exergy destruction rates
of the other components. The results of the advanced exergy analysis of the HPST and COND concluded that one should focus on
improvements in each of the components themselves rather than
the effects of other components.
Figs. 1013 indicated the breakdown of the advanced exergetic
destruction parameters for the entire system. According to Fig. 10,
the endogenous exergy destruction apparently had the highest rate
(70.3%). This high rate led to that the relationships between the
system components were very weak for the system. A similar result was apparent in the data shown in Fig. 11. The potential
improvement of the exergy destruction cost rates of the entire system was only 37.3%. In addition, 76.5% of this improvement potential was based on the components themselves (Fig. 12). It is
apparent in Fig. 13, that the unavoidable parts of the exergy
destruction rate were primarily endogenous.
The following results are acquired when the considered plant is
compared to some systems in the literature [412]: In Ref. [4], the
authors dened the avoidable and the unavoidable exergetic parts
of a cogeneration system. They determined that avoidable part of
the exergy destruction consisted of 41% of the total exergy destruction. This means that the improvement potential of the system is
relatively low. In Ref. [5], a similar investigation was performed
for externally red combined-cycle power plant. The results
showed that the avoidable exergy destruction was equal to 33%.
Thus, the system had a lower improvement potential. Compressor
Table 5
Advanced exergy parameters of the system.
Component
E_ D;k (MW)
E_ EN
D;k (MW)
E_ EX
D;k (MW)
E_ AV
D;k (MW)
E_ UN
D;k (MW)
E_ AV;EN
(MW)
D;k
E_ AV;EX
(MW)
D;k
E_ UN;EN
(MW)
D;k
E_ UN;EX
(MW)
D;k
AC
GT
CC
HRSG
HPST
LPST
COND
8.48
5.663
47.320
7.010
0.887
7.220
1.662
1.662
10.283
24.989
1.052
0.538
15.703
0.753
6.818
4.620
22.331
5.958
0.349
8.483
0.909
0.982
1.489
23.350
0.376
0.496
1.481
1.007
7.498
4.174
23.970
6.634
0.391
5.739
0.655
0.530
7.625
12.259
0.915
0.308
2.945
0.627
1.512
6.136
11.091
1.291
0.188
1.464
0.380
2.192
2.658
12.730
1.967
0.230
12.758
0.126
5.306
1.516
11.240
4.667
0.161
7.019
0.529
152
Table 6
Mexogenous exergy parameters of the system.
Exogenous exergy destruction
of each component (MW)
AC
6.818
CC 2.719
GT 2.689
MX 1.410
CC
22.331
GT 24.373
AC-4.732
MX 2.690
HRSG
5.958
AC 0.098
CC 2.174
GT 0.626
MX 3.060
HPST
0.349
AC 0.025
CC 0.022
GT-0.013
HRSG 0.035
MX 0.280
COND
0.909
AC 0.133
CC-0.048
GT 1.850
HRSG-0.140
HPST 0.420
LPST 3.178
MX-4.484
Fig. 10. Breakdown of the endogenous and exogenous exergy destruction rates of
the system.
Fig. 13. Breakdown of the unavoidable exergy destruction rates of the system.
Fig. 11. Breakdown of the available and unavoidable exergy destruction rates of the
system.
In this paper, we have assessed the performance of an electricity generation facility using natural gas through advanced exergy
analysis based on the actual operational data. We have concluded
Acknowledgement
The authors are very grateful to the reviewers for their valuable
and constructive comments, which have been utilized to improve
the quality of the paper. They also would like to thank all the technical staff of the investigated facility, located in the Eskisehir
Industry Estate Zone in Turkey.
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