Professional Documents
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Platform Jack
Project Report 2013-14 (Second Semester)
April 11, 2014
Under the enlightening guidance of
Dr. V.K.Jain
at
Group Number : 27
Roll Number
Section
Rishabh Sahu
13575
D12
Akshay Chaturvedi
13071
D12
Aditya Sinha
13047
D12
Himanshu Rathee
13308
D12
Piyush Prashant
13476
D12
Vaibhav Yadav
13763
D12
Nilesh Sharma
13441
D12
Contents
1. Acknowledgement
2. Certificate
3. Overview
4. Functionality
5. Isometric Drawing
6. Bill of Material
7. Parts Drawing and Calculations
8. Cost Analysis
9. Future Modifications and Uses
10.Log Sheets
Acknowledgement
We are greatly indebted to our Project Guide Mr. Anil Kumar Jha
for his continued support over the course of this Project. We
would like to express our gratitude to the T.A.s in the Lab for all
the help they enthusiastically extended to us.
Without their moral support and inspiration we would not have
been able to complete this task. At this juncture, we would like to
thank our Instructor-in-charge , Dr. V.K. Jain, for providing us an
excellent opportunity to experience real-world engineering.
Lastly, we would like to thank everyone in TA Lab who helped us
at any point while doing our project .
Certificate
Overview
Platform Jack is a very useful machine to lift very heavy objects using
small force. It consists of a handle which rotates a worm. The worm in
turn rotates the worm-wheel which is connected to a driving spur gear.
This spur gear rotates four other driven spur gears which have threading
on the inner side. The spur gears by their threading convert the rotational
motion to the lifting action which lifts the base plate.
The lifting force is very high in comparison to the force applied on the
handle due to added mechanical advantages of various components of
machine.
Functionality
Platform Jack is mainly designed to lift very heavy objects by just using
force of hand. It is designed in a way such that in process of converting
the rotational force given by hand to the lifting force for top plate, it adds
the mechanical advantage of various simple machines used.
Step:1
Step:2
Spur Gears
Screw Mechanism
Cost Analysis
Material
Cost/Kg
Volume/Qty
Total Cost
75/kg
7.3 kg
547
50/kg
0.2 kg
10
65/kg
1.6 kg
108
85/kg
0.2 kg
17
Machine/Labor
Lathe
10 hrs
2500
Milling
5 hrs
1750
Drilling
2 hrs
200
Unskilled
Skilled
Working
Time
21 7
21
Total Cost
4594
920
Bill of Materials
Part
Number
Part Name
Quantity
Material
Required
Cost
Worm
16.9
Worm-Wheel
MS Rod 25x27
Driven Spur
Gear
MS Rod36x12
62.5
Driving Spur
Gear
MS Rod100x12
119.8
M16 Rod
MS Rod16x160
163.2
V-Plate
MS Sheet
8.3
V-Support
Block
MS Rod12.7x12
7.6
L-Support
MS Angle
10.6
Top Plate
MS
sheet5mm150x150
30.9
10
Base Plate
MS
sheet5mm150x150
55.2
11
Pin
MSRod12.7x65
10.2
12
Legs
MS Rod20x100
159.3
10.5
WORM
Outside Diameter of Worm= 22mm
Pitch of Single Start Worm=4.7mm
Depth of worm Tooth=0.6866*pitch=3.2270mm
Part Name
Worm
Quantity
Material Req
MS Rod
25x27
-RishabhSahu
WORM GEAR
Diameter of wheel over sharp edges= 2r(1-cos /2)+D o =64.135mm
Throat Diameter of Wheel=D+2a= 62.8342mm
Ratio of Worm and Worm Wheel=20:1
Face width of Wheel= 2.38xPitch+6.35=17.35mm
Helix Angle of Worm=tan w =d/Lead=12.6988
w =85.49o
Gashing angle of Worm Wheel=90- w =4o31
All dimensions in mm.
Part Number
2
Part Name
Worm Gear
Quantity
Material Req
-Rishabh Sahu
Part Name
Driven spur
Gear
All dimensions in mm.
Quantity
4
Description
MS Rod
36x12
-Aditya Sinha
Part Number
4
Part Name
Driving Spur
Gear
Quantity
1
Description
M.S. Rod
100x12
Aditya Sinha
Part Number
5
Part Name
Threaded Rod
Quantity
4
Description
MS Rod
16x160
Part Number
7
Part Name
Legs
Quantity
Material Req
12.7x12
-Akshay Chaturvedi
TOP PLATE
Part Number
9
Part Name
Top Plate
Quantity
1
Description
MS sheet
5mm 150x150
-Himanshu Rathee
BASE PLATE
Part Number
10
Part Name
Base Plate
Quantity
Description
M.S. Sheet
5mm 200X200
PIN
Part Number
11
Part Name
Pin
Quantity
Material Req
MS Rod
12.7x65
-Akshay Chaturvedi
LEGS
Part Number
12
Part Name
Legs
Quantity
Material Req
20x100
-Akshay Chaturvedi