Professional Documents
Culture Documents
Project
Shell Project No: HP-3000-QAT
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No :
Project Rev.: A
Page 2 of 18
5887
24.01.09
SB
EO
AG
CCI
27.12.08
SB
EO
AG
CCI
17.11.08
SB
EO
AG
IFR
08.11.08
SB
EO
AG
IFR
25.10.08
SB
EO
AG
IIR
Date
Description
GAMA
Rev.
No.
Project Rev
No.
Document Title:
LINDE ENGINEERING AG
Contractor
LOC470
GAM
MTS
CIV
GTL
015
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev. No
Vendor Code
Rev No: A
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
TABLE OF CONTENT
1.
INTRODUCTION ............................................................................................................................ 5
1.1
1.2
1.3
GENERAL.......................................................................................................................................... 5
SCOPE .............................................................................................................................................. 5
PURPOSE ......................................................................................................................................... 5
2.
HSSE.............................................................................................................................................. 5
3.
REFERENCES .................................................................................................................................. 6
4.
DEFINITIONS ................................................................................................................................. 6
5.
RESPONSIBILITIES ......................................................................................................................... 6
5.1
5.2
5.3
5.4
5.5
6.
6.1
6.2
7.
7.1
7.2
7.3
8.
8.1
T.4.234.554 Rev. A
Page 4 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
1. INTRODUCTION
1.1
GENERAL
This document describes the methods proposed to be used for the Building
Painting Works that will be carried out as part of ASU Construction Works of
Qatar Shell GTL Plant (Pearl) in Ras Laffan Industrial City (RLIC) in Qatar.
1.2
SCOPE
The scope of this Method Statement covers activities of surface preparation
and painting of walls & all building works within ASU- C2 area.
1.3
PURPOSE
The purpose of this document is to define the procedure for above works.
Set correct and safe practices for the scope of works through the general
and specific procedures contained herein.
2. HSSE
All works shall be in compliance with the State of Qatar laws and regulations,
Ras Laffan Industrial City and International standards, codes, LINDE
ENGINEERING AG and QSGTL and/or its PMC requirements and
instructions.
In addition all employees and GAMA subcontractor employees on site will
have through GAMA Qatar Site Safety Induction, LINDE ENGINEERING AG
Safety induction and QSGTL Safety Induction for site safety, health,
environmental and security prior to work activities.
Other training courses will be attended as required by LINDE ENGINEERING
AG or QSGTL and/or its PMC as required.
At a minimum a generic Risk Assessment will have been prepared by the
RAT ranking the hazards associated with project works and control
measures to be taken to mitigate the hazards to an acceptable level.
Each work scope or task will have a completed and approved JSA identifying
the potential hazards and control measures that will be implemented to
protect people and environment. The JSA (RA) will be used by Supervisor
as the basis of conducting his daily Pre-Task meeting and his weekly TBT.
In addition to the above, employees conducting survey works will wear
required PPE and highly visible vest where traffic or other hazards may exist.
For additional safety requirements for a particular or specific task please
refer to the JSA prepared for that task.
T.4.234.554 Rev. A
Page 5 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
3. REFERENCES
T-4.096.672 (Rev. D)
T-4.129.861 (Rev .A)
T-4.219.610
T-4.219.612
T-4.234.582
DEP 34.17.10.30
4. DEFINITIONS
Company
Contractor
Sub Contractor
Contract
QCP
ITP
QA/QC
MSDS
RAT
JSA
TBT
RA
5. RESPONSIBILITIES
5.1
Site Manager
The site manager will provide inputs to the project execution plan to ensure that
strategies & philosophy are properly addressed.
5.2
The Civil Works Manager is responsible for the overall management of the project
construction team to ensure that safe and effective operations are conducted and
properly documented.
T.4.234.554 Rev. A
Page 6 of 18
Q A T A R
5.3
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
Site Engineer
He will be overall responsible for safe execution of the whole job including:
Confirming the installation location from schedule of approved construction
drawings.
Organizing of equipments and tools needed for the job.
Assigning skilled personnel for the job.
Sequence of activities to be carried out for the work as per this method of
statement.
Conduct inspection and surveillance.
Notify to Contractor engineer for inspection as applicable.
Ensure all Contractor and Company regulations are followed.
Ensure all personnel involved are in safe working condition.
5.4
Work Supervisor
5.5
6. SURFACE PREPARATION
6.1
T.4.234.554 Rev. A
Page 7 of 18
Q A T A R
6.2
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
SURFACE PREPARATION:
Before starting of painting works, the masonry wall or concrete surface to
receive the painting will be thoroughly cleaned from any contaminants and
protrusions.
If found any blowholes, honeycombs, defects or damage on the surface
will be repaired with the approved repairing material of FOSROC
Renderoc Putty and FOSROC Renderoc BF (Enclosed).
The putty will be applied as per manufacturers data sheet.
If required, the curing activity must be fulfilled as per Project Requirement.
MATERIAL STORAGE
Material used for painting shall comply with the approved one and hereby
attached.
Material Acceptance Report (MAR) will be submit to client upon painting
material arrival to warehouse.
As per the manufacturers recommendations, the paining material must be
stored in Air Conditioned room to maintain the temperature.
Paint material shall be stored in optimal condition for their best
conservation and delivered in their original packing. The packing precise
the batch number, the manufacture date and expire date.
The Material shelf life will be monitored as per Manufacturers data
sheets.
7.2
APPLICATION OF PAINT
7.2.1 MIXING & USAGE OF PAINT MATERIALS:
Homogenious mixing will be done by thoroughly slow speed agitating until
a uniform consistency is achieved.
Thinning % will be maintained as per Manufacturers recommendation.
The Supervisor to witness and supervise the climatic condition and mixing
of paint.
Pigment water-born primer / Sealer 28830 , manufacturer of HEMPEL paints will
be used.
The normal manufacturing tolerences and where stated , being standard
according to ISO 3534-1.
T.4.234.554 Rev. A
Page 8 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
The HEMPELs Flat Acrylic Emulsion 58710 paint will be used for Interior &
Exterior walls ( Concrete , Masondry , Cement rendering areas & Gypsum boards
etc...) , Ceiling , Partitions etc... and as per the Project Specifications.
T.4.234.554 Rev. A
Page 9 of 18
Q A T A R
7.3
Doc. Title
GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)
Date / Rev
24 .01. 2009
Rev. E
QUALITY ASSURANCE
A Quality Assurance System shall be operated conforming to related standards.
Controls and checks shall be established and documented through relevant QCP
& ITP with relevant QCRs.
Final QC checks on the finished surface must be performed with joint inspection
of Gama , Linde & PMC QA-QC .
8. ATTACHMENTS
8.1
T.4.234.554 Rev. A
Page 10 of 18
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
Cleaning &
Degreasing
HAZARD / POTENTIAL
CONSEQUENCES
1.1
P C
RANK
Skin irritation
1.1.1
1.2
Residual Risk
RISK
Vapor inhalation.
1.1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.3
Eye injury.
1.3.1
2
1.4
1.4.1
2
CURRENT
CONTROLS
ADDITIONAL
CONTROLS
P C
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
Blasting Works.
HAZARD / POTENTIAL
CONSEQUENCES
2.1
P C
RANK
Unqualified personnel.
2.1.1
2
2.2
Residual Risk
RISK
Improper used of
equipment.
2.1.2
2.2.1
2
2.2.2
2.3
Electric shock.
2.3.1
2
2.3.2
2.3.3
CURRENT
CONTROLS
ADDITIONAL
CONTROLS
P C
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
2.4
P C
Residual Risk
RISK
RANK
2.4.1
6
2.4.2
2.5
Fire Hazard
2.5.1
2
8
2.5.2
Chemical cleaning
and rinsing in clean
water.
3.1
3.1.1
3.1.2
CURRENT
CONTROLS
ADDITIONAL
CONTROLS
P C
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
3.2
P C
Residual Risk
RISK
RANK
Chemical hazards.
3.2.1
2
3.2.2
3.2.3
3.3
Eye injury.
3.3.1
2
Drying.
4.1
4.1.1
4.1.2
1
4.2
CURRENT
CONTROLS
4.1.3
4.2.1
4.2.2
4.2.3
ADDITIONAL
CONTROLS
P C
Supervisor/foreman shall
ensure that TSTI is properly
executed at the work front and
hazards discussed.
4.2.1.1
JOB SAFETY ANALYSIS / RISK ASSESSMENT
Q
Q A
A T
T A
A R
R
Supervisor/foreman shall
ensure that TSTI is properly
executed at the work front and
SCOPE : Painting Works (Building)
hazards discussed.
Initial Risk
ITEM
ACTIVITY
Surface cleaning
after galvanizng.
HAZARD / POTENTIAL
CONSEQUENCES
5.1
P C
Residual Risk
RISK
RANK
4.2.4
2
5.1.1
5.1.2
CURRENT
CONTROLS
ADDITIONAL
CONTROLS
Ensure all tools shall be
inspected and color coded by
LINDE.
P C
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
On site repair and
touch (regalvanizedany bare
spot).
HAZARD / POTENTIAL
CONSEQUENCES
6.1
P C
Residual Risk
RISK
RANK
6.1.1
6.1.2
2
6.1.3
6.1.4
6.2
Poor housekeeping.
6.2.1
3
8.2.3
6.2.4
6.2.5
6.3
6.3.1
2
6.3.2
6.3.3
CURRENT
CONTROLS
6.1.1.1
ADDITIONAL
CONTROLS
P C
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
6.4
P C
6.5
RANK
Residual Risk
RISK
Improper handling,
storing & disposal of
materials.
6.4.1
6.4.2
6.5.1
CURRENT
CONTROLS
6.5.2
6.5.3
6.4.1.1
ADDITIONAL
CONTROLS
P C