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Pearl GTL

Project
Shell Project No: HP-3000-QAT

Project Document Number: T.4.234.554

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING
Contractor Project No :

Project Rev.: A

Page 2 of 18

5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

24.01.09

Company Comments Incoporated

SB

EO

AG

CCI

27.12.08

Additional Company Comments Incoporated

SB

EO

AG

CCI

17.11.08

Issued for Review

SB

EO

AG

IFR

08.11.08

Issued for Review

SB

EO

AG

IFR

25.10.08

Issued for Internal Review

SB

EO

AG

IIR

Date

Description

GAMA
Rev.
No.

Project Rev

Prepared Checked Approved


Status
By
By
By
ORIGINATOR

No.

Document Title:

LINDE ENGINEERING AG

METHOD STATEMENT FOR PAINTING WORKS


(BUILDINGS)
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

MTS

CIV

GTL

015

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev. No

Project Document Number: T.4.234.554

Vendor Code

Rev No: A

Q A T A R

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

TABLE OF CONTENT
1.

INTRODUCTION ............................................................................................................................ 5
1.1
1.2
1.3

GENERAL.......................................................................................................................................... 5
SCOPE .............................................................................................................................................. 5
PURPOSE ......................................................................................................................................... 5

2.

HSSE.............................................................................................................................................. 5

3.

REFERENCES .................................................................................................................................. 6

4.

DEFINITIONS ................................................................................................................................. 6

5.

RESPONSIBILITIES ......................................................................................................................... 6
5.1
5.2
5.3
5.4
5.5

6.

STE MANAGER .................................................................................................................................... 6


CVL WORKS MANAGER ....................................................................................................................... 6
STE ENGNEER .................................................................................................................................... 7
WORK SUPERVSOR .............................................................................................................................. 7
QA-QC ENGNEER / INSPECTOR ............................................................................................................. 7
SURFACE PREPARATION................................................................................................................ 7

6.1
6.2
7.

STANDARD OF SURFACE PREPARATION .......................................................................................... 7


SURFACE PREPARATION .................................................................................................................. 8
MATERIAL STORAGE & APPLICATION ............................................................................................ 8

7.1
7.2
7.3

MATERIAL STORAGE ........................................................................................................................ 8


APPLICATION OF PAINT ................................................................................................................... 8
QUALITY ASSURANCE .................................................................................................................... 10
ATTACHMENTS ........................................................................................................................... 10

8.
8.1

JOB SAFETY ANALYSS ......................................................................................................................... 10

T.4.234.554 Rev. A

Page 4 of 18

Q A T A R

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

1. INTRODUCTION
1.1

GENERAL
This document describes the methods proposed to be used for the Building
Painting Works that will be carried out as part of ASU Construction Works of
Qatar Shell GTL Plant (Pearl) in Ras Laffan Industrial City (RLIC) in Qatar.

1.2

SCOPE
The scope of this Method Statement covers activities of surface preparation
and painting of walls & all building works within ASU- C2 area.

1.3

PURPOSE
The purpose of this document is to define the procedure for above works.
Set correct and safe practices for the scope of works through the general
and specific procedures contained herein.

2. HSSE
All works shall be in compliance with the State of Qatar laws and regulations,
Ras Laffan Industrial City and International standards, codes, LINDE
ENGINEERING AG and QSGTL and/or its PMC requirements and
instructions.
In addition all employees and GAMA subcontractor employees on site will
have through GAMA Qatar Site Safety Induction, LINDE ENGINEERING AG
Safety induction and QSGTL Safety Induction for site safety, health,
environmental and security prior to work activities.
Other training courses will be attended as required by LINDE ENGINEERING
AG or QSGTL and/or its PMC as required.
At a minimum a generic Risk Assessment will have been prepared by the
RAT ranking the hazards associated with project works and control
measures to be taken to mitigate the hazards to an acceptable level.
Each work scope or task will have a completed and approved JSA identifying
the potential hazards and control measures that will be implemented to
protect people and environment. The JSA (RA) will be used by Supervisor
as the basis of conducting his daily Pre-Task meeting and his weekly TBT.
In addition to the above, employees conducting survey works will wear
required PPE and highly visible vest where traffic or other hazards may exist.
For additional safety requirements for a particular or specific task please
refer to the JSA prepared for that task.

T.4.234.554 Rev. A

Page 5 of 18

Q A T A R

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

3. REFERENCES
T-4.096.672 (Rev. D)
T-4.129.861 (Rev .A)
T-4.219.610
T-4.219.612
T-4.234.582

: Specification for Corrosion Protection by Painting


: Handling of Hazardous Materials
: Waste Management Plan
: Environmental Spills
: Procedure for building works

DEP 34.17.10.30

: Technical Specification for Blast resiliant & resistant


Control Buildings / Field Auxiliary Rooms

DEP 34.17.00.32 &


RFC Drawings releated with the
building works

4. DEFINITIONS
Company
Contractor
Sub Contractor
Contract
QCP
ITP
QA/QC
MSDS
RAT
JSA
TBT
RA

: QSGTL or its PMC


: LINDE ENGINEERING AG
: GAMA QATAR
: QSGTL Pearl Plant C2 ASU Project
: Quality Control Procedure
: Inspection and Test Plan
: Quality Assurance / Quality Control
: Material Safety Data Sheet
: Risk Assessment Team
: Job Safety Analysis
: Tool Box Talk
: Risk Assessment

5. RESPONSIBILITIES
5.1

Site Manager

The site manager will provide inputs to the project execution plan to ensure that
strategies & philosophy are properly addressed.

5.2

Civil Works Manager

The Civil Works Manager is responsible for the overall management of the project
construction team to ensure that safe and effective operations are conducted and
properly documented.

T.4.234.554 Rev. A

Page 6 of 18

Q A T A R
5.3

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

Site Engineer

He will be overall responsible for safe execution of the whole job including:
Confirming the installation location from schedule of approved construction
drawings.
Organizing of equipments and tools needed for the job.
Assigning skilled personnel for the job.
Sequence of activities to be carried out for the work as per this method of
statement.
Conduct inspection and surveillance.
Notify to Contractor engineer for inspection as applicable.
Ensure all Contractor and Company regulations are followed.
Ensure all personnel involved are in safe working condition.

5.4

Work Supervisor

He will be responsible for safe execution of the following activities:


Conduct TSTI with the concerned work force prior to start the work.
Ensure that relevant work permits for the job are obtained prior to start the work.
Conduct daily toolbox talks for the entire work force prior to start day work.
Assigning a competent work crew for specific activities, details of activities and
task information will be given to the work crew.
Organizing tools and equipment needed to the work site.
Inspection and supervision of work.
Ensure all Contractor and Company safety regulations are followed as applicable/

5.5

QA-QC Engineer / Inspector

He will be responsible for:


Assurance of approved methods and materials are being used and conformance
of the specifications.
Stage inspections and surveillance in accordance with ITP and assurance of
quality of work as per specification and erection procedures.
Incoming material inspection and review of test certificates.

6. SURFACE PREPARATION
6.1

STANDARD OF SURFACE PREPARATION:


Surface preparation shall be conducted in accordance with the project
specifications and with reference to the appropriate standard.
All equipments used for painting shall be of correct type and quality.
Remove all the surface contaminants such as residual oil, grease etc.
If applicable , the stainless steel surface of any prefabricated door frames
or any shall be protected and blasting performed in a segregated area to
avoid ferrous / iron contamination.

T.4.234.554 Rev. A

Page 7 of 18

Q A T A R
6.2

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

SURFACE PREPARATION:
Before starting of painting works, the masonry wall or concrete surface to
receive the painting will be thoroughly cleaned from any contaminants and
protrusions.
If found any blowholes, honeycombs, defects or damage on the surface
will be repaired with the approved repairing material of FOSROC
Renderoc Putty and FOSROC Renderoc BF (Enclosed).
The putty will be applied as per manufacturers data sheet.
If required, the curing activity must be fulfilled as per Project Requirement.

7. MATERIAL STORAGE & APPLICATION


7.1

MATERIAL STORAGE
Material used for painting shall comply with the approved one and hereby
attached.
Material Acceptance Report (MAR) will be submit to client upon painting
material arrival to warehouse.
As per the manufacturers recommendations, the paining material must be
stored in Air Conditioned room to maintain the temperature.
Paint material shall be stored in optimal condition for their best
conservation and delivered in their original packing. The packing precise
the batch number, the manufacture date and expire date.
The Material shelf life will be monitored as per Manufacturers data
sheets.

7.2

APPLICATION OF PAINT
7.2.1 MIXING & USAGE OF PAINT MATERIALS:
Homogenious mixing will be done by thoroughly slow speed agitating until
a uniform consistency is achieved.
Thinning % will be maintained as per Manufacturers recommendation.
The Supervisor to witness and supervise the climatic condition and mixing
of paint.
Pigment water-born primer / Sealer 28830 , manufacturer of HEMPEL paints will
be used.
The normal manufacturing tolerences and where stated , being standard
according to ISO 3534-1.

T.4.234.554 Rev. A

Page 8 of 18

Q A T A R

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

The HEMPELs Flat Acrylic Emulsion 58710 paint will be used for Interior &
Exterior walls ( Concrete , Masondry , Cement rendering areas & Gypsum boards
etc...) , Ceiling , Partitions etc... and as per the Project Specifications.

If any defects would be detected on the painting material, it must be


disposed immediately.
Painting shall be applied in accordance with the paint manufacturers
recommendations and project specifications.
Prior to commencement of paint application, the adjacent area shall be
protected against paint overspray and contamination.
Prior to any subsequent coat,(if required) the previous substrate shall be
free from dust, grease, foreign material.
The approved color of paint will be used for painting works.
If re-coat requiored, it will be applied as per manufacturers recommendations.

7.2.2 BRUSH / ROLLER APPLICATION


The application of painting by brush and / or roller shall be strictly controlled
and restricted to the following uses:
Stripe painting for every coat on edges, rat holes, etc.
For touch up or repairs to localized damage.
For brushing out excessive and incorrectly applied materials.
Brush application of painting shall be performed in such a manner as to
ensure that a smooth and uniform painting is applied.
All corners, hidden areas shall be stripe coated by brush before and in
between each subsequent coat.
The finish surface shall be devoid of any deep or detrimental brush marks.

T.4.234.554 Rev. A

Page 9 of 18

Q A T A R
7.3

Doc. Title

GAM-MTS-CIV-GTL-015
METHOD STATEMENT FOR PAINTING WORKS (BUILDINGS)

Date / Rev

24 .01. 2009

Rev. E

QUALITY ASSURANCE
A Quality Assurance System shall be operated conforming to related standards.
Controls and checks shall be established and documented through relevant QCP
& ITP with relevant QCRs.
Final QC checks on the finished surface must be performed with joint inspection
of Gama , Linde & PMC QA-QC .

8. ATTACHMENTS
8.1

Job Safety Analysis

T.4.234.554 Rev. A

Page 10 of 18

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q
Q A
A T
T A
A R
R

SCOPE : Painting Works (Building)

Initial Risk
ITEM

ACTIVITY
Cleaning &
Degreasing

HAZARD / POTENTIAL
CONSEQUENCES

1.1

P C

RANK

Skin irritation

1.1.1

1.2

Residual Risk

RISK

Vapor inhalation.

1.1.2

1.2.1

1.2.2
1.2.3
1.2.4

1.3

Eye injury.

1.3.1
2

1.4

Slip, trip fall same level.

1.4.1
2

CURRENT
CONTROLS

When using cleaning up chemicals,


1.1.1.1
chemical resistant PPE such as face
shield, face mask, helmet, aprons,
coverall, gloves and boots shall be
worn to protect against contact and
exposure.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.
Approved respirators shall be worn to 1.2.1.1
prevent inhalation of chemical vapors,
where necessary.
Ventilate the area and/or use exhaust
at the area.
Ensure not to breathe the vapors while
applying cleaning solvent in the
surface.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.
When using cleaning up chemicals,
chemical resistant PPE such as face
shield, face mask, helmet, aprons,
clothing, gloves and boots shall be
worn to protect against contact and
exposure.
Supervisor/foremen shall be
responsible for ensuring that after the
work of the day their areas are
cleaned up and kept tidy.

ADDITIONAL
CONTROLS

P C

Prior to entry of any chemical


substances into the site
MSDS shall be produced to
the LINDE HSSE Manager for
approval.
MSDS copies to be attached. 1

Prior to entry of any chemical


substances into the site
MSDS shall be produced to
the LINDE HSSE Manager for
1
approval.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q
Q A
A T
T A
A R
R

SCOPE : Painting Works (Building)

Initial Risk
ITEM

ACTIVITY
Blasting Works.

HAZARD / POTENTIAL
CONSEQUENCES

2.1

P C

RANK

Unqualified personnel.

2.1.1
2

2.2

Residual Risk

RISK

Improper used of
equipment.

2.1.2

2.2.1
2

2.2.2

2.3

Electric shock.

2.3.1
2

2.3.2
2.3.3

CURRENT
CONTROLS

Only trained and experienced


personnel shall be assigned for
blasting operations.
The blast cleaning team shall include
at least one person responsible for the
operation and supply of the cleaning
material to the lance operators.
The cleaning team shall check daily
2.2.1.1
before starting work and whenever the
equipment is moved to ensure that
grounding and bonding of the
equipment and hoses are not worn or
faulty.
Air compressors and airlines shall be
inspected or tested before the
commencement of work, and
observed by a watchman during
The required precautions shall be
2.3.1.1
specified against electrostatic
discharges and shall include
grounding of metal casing and frame
of the compressor and all other metal
equipment in the area.
The lance must be fitted with a dead
man switch that, when released by the
operator, shuts-off the blast.
Grounding shall be provided for all
electrical equipment.Grounding cables
shall have their continuity and
conductivity checked by a competent
electrician.

ADDITIONAL
CONTROLS

The lance must be fitted with


a dead man switch that, when
released by the operator,
shuts-off the blast.

P C

A grounding wire with screw


clamp and grounding stake of
minimum 1 m. length, if
1
necessary, shall be provided
at the compressor and a
bonding wire connection to
the work piece shall be
provided at the cleaning lance.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q
Q A
A T
T A
A R
R

SCOPE : Painting Works (Building)

Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES

2.4

P C

Residual Risk

RISK
RANK

Eye injury due to fine


grade grit blasting.

2.4.1

6
2.4.2

2.5

Fire Hazard

2.5.1
2

8
2.5.2

Chemical cleaning
and rinsing in clean
water.

3.1

Skin irritation to affected


open body parts.

3.1.1

3.1.2

CURRENT
CONTROLS

Workers shall wear safety helmets,


2.4.1.1
overalls with hoods, gloves, safety
boots, goggles, hearing protection and
respiratory protective equipment.
Overalls should be taped at the
ankles, cuffs and collars.
Ensure all necessary precautions shall 2.5.1.1
be taken for the absence of flammable
atmosphere including the air intake of
the air compressor.
Maintained at least one fully charged 9
kg multipurpose dry powder fire
extinguisher in the workplace,(within
15m).
When using cleaning up chemicals,
3.1.1.1
chemical resistant PPE such as face
shield, face mask, helmet, aprons,
approved coverall, gloves and boots
shall be worn to protect against
contact and exposure.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.

ADDITIONAL
CONTROLS

P C

The air supplied blasting


helmets shall be provided with
air, at rate of not less than
1
0.17 cubic meter per minute.

Prior to entry of any chemical


substances into the site
MSDS shall be produced to
the LINDE HSSE Manager for
approval.
MSDS copies to be attached. 1

Obtained Hot Work Permit.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q
Q A
A T
T A
A R
R

SCOPE : Painting Works (Building)

Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES

3.2

P C

Residual Risk

RISK
RANK

Chemical hazards.

3.2.1
2

3.2.2
3.2.3

3.3

Eye injury.

3.3.1
2

Drying.

4.1

Sub standard drying


oven.

4.1.1
4.1.2
1

4.2

Burn injury due to hot


surface.
2

CURRENT
CONTROLS

Approved respirators shall be worn to 3.2.1.1


prevent inhalation of chemical vapors,
where necessary.
Ensure not to breathe the vapors while
applying chemical cleaning solvent in
the surface.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.
When using cleaning up chemicals,
3.3.1.1
chemical resistant PPE such as face
shield, face mask, helmet, aprons,
clothing, gloves and boots shall be
worn to protect against contact and
exposure.
Drying oven shall be inspected and
approved by Third party and LINDE
prior to use.
Ensure to have a valid certificates
checks.

4.1.3

Ensure to have Third party inspection.

4.2.1

Ensure not to touch any hot parts and 4.2.1.1


equipment while its being under drying
process.
Ensure employee carrying out drying
operations will practice safe work
procedures.
Ensure there are enough a good
safeguarding system to eliminate the
possibility of the employee placing
parts of their bodies near hazardous
hot pit.

4.2.2
4.2.3

ADDITIONAL
CONTROLS

P C

Prior to entry of any chemical


substances into the site
MSDS shall be produced to
1
the LINDE HSSE Manager for
approval.

Provision of Eye Wash station


in the area.

Supervisor/foreman shall
ensure that TSTI is properly
executed at the work front and
hazards discussed.

4.2.1.1
JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q
Q A
A T
T A
A R
R

Supervisor/foreman shall
ensure that TSTI is properly
executed at the work front and
SCOPE : Painting Works (Building)
hazards discussed.

Initial Risk
ITEM

ACTIVITY

Surface cleaning
after galvanizng.

HAZARD / POTENTIAL
CONSEQUENCES
5.1

Improper use of tools.

P C

Residual Risk

RISK
RANK

4.2.4
2

5.1.1
5.1.2

CURRENT
CONTROLS

Ensure to cool it down before touching


the work piece.
Operate tools according to
manufacturers instruction.
Perform maintenance on tools
regularly.

ADDITIONAL
CONTROLS
Ensure all tools shall be
inspected and color coded by
LINDE.

P C

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting Works (Building)

Q
Q A
A T
T A
A R
R

Initial Risk
ITEM

ACTIVITY
On site repair and
touch (regalvanizedany bare
spot).

HAZARD / POTENTIAL
CONSEQUENCES

6.1

P C

Residual Risk

RISK
RANK

Breathing problem due


to toxic atmosphere.

6.1.1
6.1.2
2

6.1.3
6.1.4

6.2

Poor housekeeping.

6.2.1
3

8.2.3
6.2.4
6.2.5

6.3

Paint liquid splash. ( Eye


injury).

6.3.1
2

6.3.2
6.3.3

CURRENT
CONTROLS

Warning signs shall be placed in the


area
to alert shall
the employees
the
Respirators
be worn toinprevent

6.1.1.1

inhalation of chemical vapors, where


necessary.
6.1.1.2
Provisions for mechanical ventillation.
Respirators shall be worn to prevent
inhalation of chemical vapors, where
necessary.
Ensure hazardous materials is
6.2.1.1
properly identified with signs for
6.2.1.2
different types of chemical.
Hoses shall be laid straight as
possible from spray pump up to the
coating point.
Disposal of emptied paint cans shall
be properly
disposed according
to
Avoid
spilling/polluting
any materials
into the environment.
Approved PPE including face shield by 6.3.1.1
employees working is close proximity
of spray painting.
Competent personnel.
MSDS communicated.

ADDITIONAL
CONTROLS

P C

Prior to entry of any chemical


substances into the site
MSDS shall be produced to
the LINDE HSSE Manager for
approval.
1
Ensure a copy of MSDS for
hazardous substances, in a
readily understandable form,
shall kept at the job site at all
times for workers reference
Walkway and access to be
clear.
Paint materials should stored
1

The area shall be isolated by


proper covers, in order to
control the spread of particles

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting Works (Building)

Q
Q A
A T
T A
A R
R

Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES

6.4

P C

6.5

RANK

Skin irritation to affected


open body parts.
2

Residual Risk

RISK

Improper handling,
storing & disposal of
materials.

6.4.1

Ensure employee wear the approved


coverall & safety gloves.

6.4.2

Ensure a copy of MSDS for hazardous


substances, in a readily
understandable form, shall kept at the
Ensure all container shall be labeled
6.5.1.1
with the chemical name, ingredients,
warning pictograms and precautions
for
storage and
handling.
Flammable
liquid
shall be safely stored 6.5.1.2
in proper containers.
The storage shall be equipped with
appropriate warning signs and locked
to avoid unathorized entry.

6.5.1

CURRENT
CONTROLS

6.5.2
6.5.3

6.4.1.1

ADDITIONAL
CONTROLS

P C

Prior to entry of any chemical


substances into the site
MSDS shall be produced to
1
the LINDE HSSE Manager for
approval.
The name of the responsible
person shall be posted at the
storage.
Proper disposal as per
LINDE/GAMA/MSDS
procedure.

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