047-Itp For Oxygen Lines Fabrication and Installation PDF

Pearl GTL
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.318.609
Purchase Order Number:
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No:

Project Rev.: O
Page 2 of 27
5887
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
21.02.09
Company Comments Incorporated
AB
EO
AG
CCI
18.02.09
AB
EO
AG
CCI
14.02.09
AB
EO
AG
CCI
10.02.09
Issued for Company Comments
AB
EO
AG
ICC
03.02.09
Issued for Review
AB
EO
AG
IFR
03.02.09
Issued for Internal Review
AB
EO
AG
IIR
Date
Description
GAMA
Rev.
Project
Rev
No.
No.
Prepared Checked Approved

By
By
By
Status
ORIGINATOR
Document Title:
INSPECTION TEST PLAN FOR OXYGEN LINES

FABRICATION AND INSTALLATION
LINDEGINEERING AG
Document No.
Contractor
LOC470
Gama Qatar Co. W. L. L.
GAM
ITP
QAC
GTL
047
Org.
Doc.
Type
Geogr.
Area
Seq.
Code
Disc.
Code
Rev.
No
Project Document Number: T-4.318.609
No
Vendor Code
Rev No: O
QSGTL PEARL PROJECT
Document No.: GAM-ITP-QAC-GTL-047
C2 ASU Construction Works

ITP FOR OXYGEN LINES FABRICATION & INSTALLATION
S. GAMA QATAR
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
A. THIRD PARTY (TPI)
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
Reference Document
1.0
DOCUMENTATION (FABRICATION AND INSTALLATION)
1.1
Contractor isometric drawings /

Spool drawings
1.2
Approved W.P.S.
T.4.234.542;T.4.250.935;
T.4.250.936
100%
100%
T.4.251.025; T.4.250.938
T.4.251.025; T.4.250.938
1.3
Approved PQRs
100%
1.4
Welder Performance
Qualifications
100%
1.5
Verify calibration of inspection,

measuring and test equipment
100%
2.0
MATERIALS (FABRICATION AND INSTALLATION)
2.1
Receiving inspection /
Verification of Material
100%
2.2
Storage & Segregation of

Material
100%
2.3
Welding consumable control,

verifying the tools & storage
procedure
2.4
Pipe length internal cleanliness
T-4.318.609 Rev. O
100%
100%
Acceptance Criteria
Responsible
Party
Verifying Documents
RFC
QCI
RFC
WI
GAM-QCR-QAC-GTL-106
WI
GAM-QCR-QAC-GTL-105
WI
GAM-QCR-QAC-GTL-100
WSD-QC 2, WSD-QC 3
DEP 30.10.60.18;ASME SEC

IX;ASME B31.3;
T.13.377.441;T.13.377.433E;
T.4.250.939
T.4.250.915
DEP 30.10.60.18; T.13.377.433E;

T.13.377.441; T.13.377.437E
QCI
Calibration certificate
T.4.250.927;T.4.250.928;
T.13.376.797E; T.13.377.438E
T.4.096.688
QCI
LINDE MRCR SYSTEM
T.4.250.927;T.4.250.928;
T.4.250.932
T.13.377.454E; T.13.377.438E
QCI
WPSs / PQRs; T.4.250.931
ASME SEC II PART C

DEP 30.10.60.18; T.13.377.433E;
T.13.377.437E
T.13.377.441;T.4.096.687
WI
Test certificate 3.1
T.4.096.688;DEP 61.10.08.11
QCI
GAM-QCR-QAC-GTL-177
W/R
T.4.250.930
Page 4
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
DEP 30.10.60.18; ASME B 31.3

T.13.377.433E; T.13.376.815E
DEP 31.38.01.11; DEP
31.38.01.31; T.13.376.796E;
QCI
WSD Isometric Supplement

Sheet
WI
WSD-QC 4
W/R
WI
WSD-QC 2
WI
GAM-QCR-QAC-GTL-060
H(*)
2.5
Cutting /Transfer of ID and heat

No.s
100%
Drawings;T.4.250.928
2.6
PMI (If applicable)
100%
T.4.250.934;T.4.250.938
3.0
WELDING (FABRICATION)
3.1
Welder identification and

performance verification
100%
T.4.250.938;T.4.250.939
DEP 30.10.60.18; T.13.377.433E
; T.13.377.441 ASME B 31.3
3.2
Issue of welding consumable to

welder
100%
3.3
Fit-up and tack welding
100%
3.4
Root pass visual inspection
3.5
100%
Root pass magnetic check
T.4.250.931: T.4.250.938
T.4.250.938;T.4.250.936
WPSs / PQRs
T.4.250.938;T.4.250.935;
T.4.250.937
T.4.250.938
100%
3.6
Inter pass temp controlling /

cleaning
100%
3.7
Arc strike control and repair
100%
T.4.250.938
T.4.250.938
DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; DEP
31.38.01.31; T.13.376.796E;
T.13.377.441
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441
WI
WI
DEP 30.10.60.18 T.13.377.433E
WI
DEP 31.38.01.31;ASME B31.3

T.13.376.796E;
WI
DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; T.13.377.441
GAM-QCR-QAC-GTL-098
T-13.377.441
WI
GAM-QCR-QAC-GTL-098
GAM-QCR-QAC-GTL-043
(*) :Linde shall inspect 100%of fit-up until a confidence maintained and COMPANY approval
T-4.318.609 Rev. O
Page 5
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
S: SURVEILANCE
Item
Activity
3.8
Weld identification and marking
3.9
Welding, purge log , process

parameter monitoring
3.10
Visual Inspection of Welds
Test
Frequency
100%
Reference Document
T.4.250.938;T.4.250.935
Verifying Documents
WI
GAM-QCR-QAC-GTL-098
T.4.250.938; T.4.250.901
WPSs / PQRs
DEP 30.10.60.18;ASME B31.3

T.13.377.433E; T.13.377.441
DEP 31.38.01.31; T.13.376.796E;
WI
GAM-QCR-QAC-GTL-090
100%
T.4.250.931
DEP 30.10.60.18; ASME B31.3

T.13.377.433E; T.13.377.441
WI
GAM-QCR-QAC-GTL-098
WI
WSD-QC 6
WSD-QC 7
W/R
W/R
WI
WSD-QC 9
W/ R
W/R
3-8 FN
WI
WSD-QC 10
W/R
W/R
DEP 30.10.60.18;ASME B31.3

T.13.377.433E;T.13.377.441
WI
GAM-QCR-QAC-GTL-097
NON DESTRUCTIVE EXAMINATION ( FABRICATION AND INSTALLATION)
4.1
Radiographic Film Interpretation/

ultrasonic examination
100%
Liquid Penetrant
100%
T.4.250.914;T.4.250.938
DEP 31.38.01.31; ASME B31.3
T.13.376.796E;
T.4.250.909;T.4.250.938
T.4.250.933; DEP
30.10.60.18; T.13.377.433E
;T.13.377.441
4.3
1.1
FERRITE CHECK
5.0
REPAIR CONTROL (FABRICATION AND INSTALLATION)
5.1
Repair welding
T-4.318.609 Rev. O
Responsible
Party
100%
4.0
4.2
Acceptance Criteria
100%
100%
T.4.250.940; T.4.250.901
Page 6
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
5.2
NDE of repaired weld
100%
T.4.250.940;T.4.250.938
DEP 31.38.01.31;ASME B 31.3

T.13.376.796E;
WI
SAME AS ACTIVITY 5.0
W/R
W/R
5.3
NDE (TRACERS)
100%
T.4.250.940;T.4.250.938
ASME B 31.3
WI
WSD-QC 11
6.0
FINAL INSPECTION(FABRICATION)
6.1
Marking of spool, identification

and Material traceability
100%
T.4.250.928;T.4.250.935
T.13.377.437E;T.13.376.797E
QCI
WSD-QC 12
6.2
Reinforcement pad leak test
100%
T.4.250.908
QCI
GAM-QCR-QAC-GTL-109
W/R
6.3
Orifice flange internal verification
100%
T.4.250.935
QCI
GAM-QCR-QAC-GTL-095
W/R
6.4
Closure of all openings and

protection of flanges in each
spool
QCI
GAM-QCR-QAC-GTL-086
6.5
Piping spools release for

painting and updating spool
tracking system
DEP 31.38.01.11; T.13.376.815E;

DEP 31.38.01.31; T.13.376.796E
QCI/WI
GAM-QCR-QAC-GTL-086
6.6
Flawless Start-up Initiative (FSI)

- Cleanliness
No external materials inside the

pipe & Internal Cleaning shall be
done
Site Eng
Visual
7.0
WELDING (INSTALLATION)
7.1
T.4.096.688;DEP 61.10.08.11
QCI
GAM-QCR-QAC-GTL-070
7.2
DEP 30.10.60.18; T.13.377.433E

; T.13.377.441 ASME B 31.3
WI
WSD-QC 2
100%
T.4.250.935
100%
T.4.250.938; T.4.250.935;
WSD; SPOOL DRAWINGS
Internal
Cleaning
T.13.377.360 Rev E
& T.4.096.688
Pipe internal cleanliness
100%
T.4.250.930
Welder identification and

performance verification
100%
T.4.250.938;T.4.250.939
T-4.318.609 Rev. O
DEP 31.38.01.11;ASME B 31.3

T.13.376.815E;
DEP 31.38.01.11; T.13.376.815E;
T.13.375.791E;DEP 61.38.10.10
DEP 31.38.01.11;
T.13.376.815E;ASME B 31.3
Page 7
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
S: SURVEILANCE
Item
Activity
Test
Frequency
7.3
Issue of welding consumable to

welder
100%
7.4
Fit-up and tack welding
100%
Reference Document
T.4.250.931: T.4.250.938
WI
GAM-QCR-QAC-GTL-060
DEP 30.10.60.18 T.13.377.433E
WI
T.4.250.938
DEP 31.38.01.31;ASME B31.3

T.13.376.796E;
WI
Root pass magnetic check
7.7
Inter pass temp controlling /

cleaning
100%
7.8
Arc strike control and repair
100%
7.9
Weld identification and marking
7.10
Welding, purge log , process

parameter monitoring
100%
T.4.250.938; T.4.250.901
WPSs / PQRs
7.11
Visual Inspection of Welds
100%
T.4.250.931
8.0
MECHANICAL ERECTION INSPECTION (INSTALLATION)
8.1
Flanges Alignment
100%
T.4.250.936
8.2
Torquing of bolts
100%
T.4.250.936
T-4.318.609 Rev. O
T.4.250.938
7.6
100%
Verifying Documents
T.4.250.938;T.4.250.935;
T.4.250.937
Root pass visual inspection
100%
Responsible
Party
DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; DEP
31.38.01.31; T.13.376.796E;
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441
T.4.250.938;T.4.250.936
WPSs / PQRs
7.5
100%
Acceptance Criteria
T.4.250.938
WI
GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-043
WI
GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-090
WI
GAM-QCR-QAC-GTL-098
T.13.376.815E; ASME B
31.3;DEP 31.38.01.31;
T.13.376.796E;DEP
61.10.08.11
QCI
GAM-QCR-QAC-GTL-142
DEP 31.38.01.11;
T.13.376.815E
QCI
GAM-QCR-QAC-GTL-041
DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; T.13.377.441
T.4.250.938;T.4.250.935
DEP 30.10.60.18;ASME B31.3
T.13.377.433E; T.13.377.441
DEP 31.38.01.31; T.13.376.796E;
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441
Page 8
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
8.3
Hydraulic Tensioning of bolting

in special flanges/components
100%
T.4.250.936
DEP 31.38.01.11;
T.13.376.815E
QCI
GAM-QCR-QAC-GTL-041
T.4.250.936
DEP 31.38.01.11;ASME B 31.3

T.13.376.815E;DEP
31.38.01.29:T.13.376.807E
QCI
0100-W-DW-1102
As-Built Isometric
As-Built BOM
WSD ISO Supplement
Sheet
T.4.250.908;Test Pack
DEP 31.40.40.38;DEP
61.10.08.11
QCI
Test Package
T.4.250.908;Test Pack
DEP 31.40.40.38;DEP
61.10.08.11
QCI
DEP 31.38.01.11;
T.13.376.815E; ASME B
31.3;DEP 31.38.01.31;
T.13.376.796E
QCI
DEP 61.10.08.11
QCI
Full Tight without leak
Site Eng
I/R
I/R
8.4
As-built Check per Isometric
8.5
Test pack preparation and

submission
8.6
Mechanical Check of Test

System
8.7
Pressure test
8.8
Reinstatement Punch out
8.9
Flawless Start-up Initiative

(FSI) - Tightness
8.10
Handover of Documentation
Per Test System
T-4.318.609 Rev. O
100%
100%
100%
100%
T.4.250.908
T.4.250.908
100%
T.13.377.360 Rev E,
DEP 31.38.01.11- Gen
100%
T.4.250.908: T.4.251.035
QCI
MC Inspection And Test

Record
R1: Mechanical Check Of
Test System
Record
R2: Piping: Testing/
Flashing/Drying
Record
R3: Reinstatement Punch
List
Joint Integrity Control
Procedure T.13.377.453 ,
T.13.376.815
QC DOSSIER
Page 9
C2 ASU PEARL GTL PROJECT

RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION
REPORT
Subcontract Ref.:
Report No.:
Item Description:
Inspection Date:
Item Location /
Area:
Test Code No.:
Subsystem:
ITP No.:
Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool
No
Mark No./Joint No
Grade
Accepted By
ORGANIZATIONS
DATE
THIRD PARTY REP.

GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
GAM-QCR-QAC-GTL-041
Bolting
Rev. O
Size
NAME
Bolt Tightening
(Torque Value)
Inspectors
Signature
SIGNATURE
Test Report
Liquid Penetrant Examination (PT)
C2 ASU Pearl GTL PROJECT -Qatar
Date :
Report No :
Testing Contractor
Code, Standard
Testing
Data
Evaluation Standard
General
System
Line No.
1)
Sheet No.
Area
Weld
No.
NPS
Thickness
Trade Name
Testing Data
Welder 1
Piping
Welder 2
Contractor
Testing
before/
after PWHT
Penetr.
Time
[min]
Develop.
Time
[min]
Testing Results (a = accepted / na = not accepted)

Test
no
Date
Defects
Abbreviations
1)
R1 Repair
N new after Rep.
G non pressure
tested weld
Batch
Penetrant
Surface Temperature [C] Cleaner
Developer
Object Data
Test
No.
Doc No:
Testing Consumables
Ilumination [lx]
no
Defects after
grinding
Type.
Length
2)
[mm]
Defect
Location
GAMA REP
Type. Of Defect
2) G = globular
L = in Line
GAM-QCR-QAC-GTL-043 Rev. O
Location of Defect
B = Base Material
3)
T = Transition Area
W = Weld Metal
Position of Defect
4) Distance to
Reference Point in [mm]
Date
3)
Pos.
Comments
a/na
4)
Third Party
Name
Signature
Date
Name
Signature
LINDE REP
QSGTL OR its PMC REP
_______________________________________
Date
Name
Signature
_______________________________________
Date
Name
Signature

RAS LAFFAN INDUSTRIAL CITY
Q A T A R
WELDING ELECTRODE ISSUE REGISTER
Subcontract Ref.:
Report No.
Item Description:
Inspection Date:
Item Location / Area:
Test Code No.:
Subsystem:
ITP No.:
Ref. DWG / Documents:

Used Measuring and test equipment ref. (if applicable):
DATE
WELDING
SIZE
ELECTRODES IN MM
AWS CLASS
Accepted By
ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL REP.
ISSUE
QUANTITY
WELDER NO
DATE
WELDER NAME BATCH NO AREA
NAME
RETURN
SIGNATURE
ELECTRODE
OF WELDER
(WHITE PAINT)
SIGNATURE
SIGNATURE OF
CONSUMABLE
STORE MAN
System Cleanliness
Acceptance Report
Q
Q A
A T
T A
A R
R
GAMA
GAM-QCR-QAC-GTL-070
Isometric No:
(Line No)
REPORT NO:
Inspection
result
Inspection
method
Cleaning
Method
DATE:
Page 1 of 1
Prefabrication
Spool
Cleanliness Class
1110 A05M
Piping
Contractor:
Sheet
Project No:
Date
Signature GAMA
Signature Linde
Erection
Signature PMC
Date
Signature GAMA
Signature Linde
Signature PMC
Rev. 01
Status: 30.11.2006
PIPING SPOOL INSPECTION REPORT
REPORT NO :
Q A TA R
DATE :
PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

SL
NO
AREA
ISO. NO
SHEET
DWG
NO
NO
REV
MATRL
SPOOL
DIMENSION
TRACEABILITY
WELD
RF PAD
FLANGE
NO
CHECK
CHECK
SUMMARY
TESTING
PROTECTED
MARKING
PIPE ENDS
CLOSED
REMARKS
NOTE: VERIFY SPOOL INTERNAL CLEANLINESS AND ALL OPEN PIPE END & FLANGE SHALL BE COVERED. INSPECTIONS OF ABOVE MENTIONED
SPOOLS ARE FOUND SATISFACTORY AND ITEMS ARE RELEASED FOR PAINTING.
GAMA REP
LINDE REP
QSGTL or its PMC
Name
Name
Name
Sign
Sign
Sign
Date
Date
Date

PURGE DAM TRACKING RECORD

ITP NO:
REPORT NO:
TEST CODE:
DATE:
ISO NO
WELD
NO
GAS
FLOW
RATE
OXYGEN
LEVEL
PURGE DAM INSTALLATION

DATE
GAMA
LINDE
PURGE DAM REMOVAL

DATE
GAMA
NOTES:
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
DATE
NAME
SIGNATURE
LINDE

QATAR
ORIFICE METER RUN INSTALLATION PROCESS

SHEET
Report no:
Date:
Sheet:
ORIFICE TAG NUMBER: ___________________
AREA : ________________________
ISO. NO/SHEET.: __________________
SPOOL NO. .________________________
____
DESCRIPTION
1.
i)
ii)
iii)
iv)
vi)
vii)
VALUE
ACCEPTED
NOT
ACCEPTED
REMARKS
UPSTREAM PIPE INSIDE DIAMETER MEASURED &

ACCEPTABLE
Horizontal Reading
Vertical Reading
Mean Upstream Diameter
Specified Upstream Diameter
Actual Variation
Specified Maximum Variation
DOWNSTREAM PIPE INSIDE DIAMETER

MEASURED & ACCEPTABLE
i)
ii)
iii)
iv)
vi)
vii)
Horizontal Reading
Vertical Reading
Mean Upstream Diameter
Specified Upstream Diameter
Actual Variation
Specified Maximum Variation
4.
Orifice flange Inspections
i.)
ii)
Cleanliness of inner surface(free of rust, weld spatter, burr,

debris) in the area of the inlet and outlet section.
Grinding of flange weld root, flush to the base material and
free of undercuts
N/A
N/A
*The installation of the above orifice meter run has been satisfactorily completed in accordance with the
drawings & specifications.
ORGANIZATIONS
DATE
NAME
SIGNATURE
Gama Qatar Rep

Linde Rep
QSGTL or its REP
___________________________________________________________________________________________
GAM-QCR-QAC-GTL-095 Rev. A

WELD REPAIR AUTHORIZATION

REPORT NO:
DATE:
AREA
LINE NO
DRG NO
SHEET NO
TYPE AND AREA OF REPAIR (SIZE, DEPTH, ROOT, FILL)
Inspection Class:
Material:
Weld No.
REV
NDE REPORT NO.
SIZE:
THK.
WPS used
WELDED BY:
PROPOSED
REPAIR METHOD:
DEFECT REMOVAL METHOD:
WPS:
WELDER:
BACKING GAS:
CONSUMABLES ISSUED FOR

REPAIR:
NDE REQUIRED:
TYPE OF NDE:
_______________
PREPARED BY
APPROVED BY
______________
__________
Name
Signature
Date
______________
_____________
__________
Name
Signature
Date
INSPECTION OF REPAIR PREPARATION

SIGNATURE
WELD IDENTIFIED AND DEFECTS REMOVED
CONFINED SPACE ENTRY PERMIT
INTERNAL CLEANING SATISFACTORY
FIT UP RELEASED FOR WELDING
NDE
COMPLETED
VT
PT
MT
RT
UT
PAMI
GAMA
LINDE
SHELL
THE ABOVE MENTIONED WELD HAS BEEN SATISFACTORILY REPAIRED AND ACCEPTED
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
NAME
DATE
SIGNATURE
DAILY WELDING REPORT

PROJECT : C2 ASU PEARL GTL PROJECT-- RAS LAFFAN INDUSTRIAL CITY
Report No. :
Q A T A R
Date :
SHOP
ISOMETRIC NUMBER
Area
Iso No.
ORGANIZATIONS
Sheet
Weld
Rev.
Sp'l
DATE
Gama Qatar Rep

Linde Rep
QSGTL or its PMC
Page :
FIELD
Mat'l
Item No.
Heat No.
Piping
No.
Class
NAME
Dia
Sch
Welder
Welder
WPS No.
PWHT
Req'd
NDE
Req'd
Inspection Result
%
Fit-up/Root
SIGNATURE
Final
Remarks
QUALIFIED WELDER LIST

PROJECT : C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
No.
WQT
No.
Name
WPS
No.
Prepared by QA/QC :
Distribute to LINDE :
Welding
Process
Position
Material
Size
Dia.
Test
Date
Result
VT
Reviewed by QA/QC Manager
RT
Bend
Page 1 of 3
PROCEDURE QUALIFICATION RECORD

Reference: ASME B31.3, ASME Sec IX,
Client :
Sub Contractor:
Contractor:
Project Name:
Subcontract No:
PQR No:
WPS No.:
Rev:
Rev:
Date:
Date:
Welding Process:
Types (Manual, Automatic, Semi-Auto):
JOINTS DESIGN:(QW-402)
37.5
2.5
1.6 0.8 mm
2
1
3
1mm
PQR Test Coupon:
BASE METAL(QW-403)
POSTWELD HEAT TREATMENT(QW-407)
Material Spec.:
Heating Method:
Type or Grade:
Heating Rate:
P.No. / Group No.:
Soaking Temp:
Thickness of Test Coupon:
Soaking Time:
Dia of Test Coupon:
Cooling Rate:
GAS: PERCENTAGE COMPOSITION (QW-408)
Heat No: Pipe Material Certificate No: Pipe -
Gas(es)
% Comp.
Shielding
FILLER METALS (QW-404)- See Table - Page 2 of 3
Trailing
Backing
POSITION (QW -405)
ELECTRICAL CHARACTERISTICS (QW-409)
Position of Groove:
Current & Polarity:
Position of Fillet:
Amps / Volts: See Page 2 of 3
Weld Progression (Uphill, Downhill):
Tungsten Electrode Class & Size:
PREHEAT (QW - 406)
TECHNIQUE (QW-410)
Preheat Temp. (Min):
Travel Speed: See Page 2 of 3
Method of Heating:
String or Weave Bead:
Temp. Monitoring Method:

Interpass Temp.(In Degree Centigrade):
Oscillation:
Minimum Recorded:
Single or Multiple Electrodes:
Maximum Recorded :
Multipass or Single Pass (Per Side):
Flow Rate
Page 2 of 3

Client :
Sub Contractor:
Contractor:
Project Name:
Subcontract No:
PQR No:
Rev:
Date:
FILLER METALS
Weld
AWS Class
Pass No.
Dia (mm)
SFA
F.No.
Manufacture
A.No.
Trade
Name
Lot No.
Certificate No.
TRAVEL
SPEED
mm / min
Heat Input
KJ / mm
SUMMARY OF WELDING PARAMETERS RECORDED

WELD
PROCESS
PASS NO.
S.No.
FILLER METAL
AWS
CLASS
DIA
Type of Inspection
Visual Inspection
Magnetic Particle Inspection
Radiographic Inspection
Ultrasonic Inspection
CURRENT
TYPE AND
POLARITY
Amps
VOLTS
Report No.
Date
Result
5. TENSILE TEST -(QW-150) Report No.:

Specimen
No.
Size, (mm)
Area, (mm2)
Tensile Load (N)
Tensile
Strength
(N/mm2)
Fracture Location
Page 3 of 3

Client :
Sub Contractor:
Contractor:
Project Name:
Subcontract No:
PQR No:
Rev:
Date:
6. GUIDED - BEND TESTS (QW-160) - Report No.:

Specimen
No.
TYPE
Mandrel Diameter
7. TOUGHNESS TESTS (QW-170) - REPORT No.:

Test
Notch
Specimen
Specimen
O
Temp.
C
No.
Size,(mm)
Location
Angel of Bend
(Degrees)
Result
Impact Values (Joules)

A
Average
(Joules)
Remarks
8. OTHER TESTS:
S.No.
1
2
3
Type of Inspection
Report No.
Date
Laboratory
Result
Macro Examination
Micro Examination
Hardness Test
OTHER DETAILS:
Weld Finishing:
Number of Welders:
Tack Welding Method:
Tack Welding Parameters:
Welder's Name(s):
Test Conducted By:
Welder ID:
Test Witnessed By:
Test Coupon Welded on:

We certify that the Statements in this record are correct and that test welds were prepared, welded and tested in
accordance with the requirments of ASME Section IX
GAMA
Name, Signature & Date
LINDE
QSGTL or its PMC

WELDING PROCEDURE SPECFICATIONS (WPS)

Reference : ASME B31.3 , ASME Sec IX, AWS D 1.1
Client :
Contractor :
Project Name:
Company Name :
WPS No:
Rev:
PQR No:
Rev:
Date:
Date:
Welding Process :
Type(s):
JOINTS ( QW - 402)
Joint Design :
Backing (Yes/ No):
Backing Material (Type ):

37.5 2.5
1.6
0.8mm
3
2
1
3 1mm
Base Metals ( QW - 403) Also as per QW 420.2

P -No.
Group No.
To
P-No
Group No.
OR
Specification Type and Grade:
To
Specification Type and Grade:

OR
Chem.Analysis and Mech. Prop:
To
Chem.Analysis and Mech. Prop:

Thickness Range :
Groove :
Fillet:
Diameter Range
Groove :
Fillet:
Others:
FILLER METALS(QW - 404)
F No:
Other:
A- No
Other:
Spec No. (SFA):

AWS No. (Class):
Size Of Filler Metals :
Deposited weld metal Thk.
Groove:
Fillet:
Electrode-Flux (Type):
Trade Name:
Consumables Insert:
POSITION(S)(QW - 405)
POST WELD HEAT TREATMENT(QW - 407)
Positions Of Groove:
Temperature Range :
Welding Progression:
Time Range:
Position(s) of fillet:
Rate of heating:
Rate of Cooling:
GAMA REP
Prepared By
Checked By
LINDE REP
QSGTL or its PMC
PAGE 1 of 2
Test coupon: 6" SCH XXS
Weld Sequence
WELDING PROCEDURE SPECIFICATIONS (WPS)

Reference : ASME B31.3 , ASME Sec IX, AWS D 1.1
WPS No:
Rev . No:
Date:
PRE- HEAT (QW - 406)
GAS (QW - 408)
Pre Heat Min:
Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:
Interpass temp :
Method of Heating:
Backing Gas(es):
Trailing shielding gas
composition:
Temp Monitoring Method:
ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC
Polarity
Amps Range
Voltage range
Tungsten Electrode Size and Type

Mode of Metal Transfer GMAW
Electrode Wire Feed Speed Range
TECHNIQUE(QW - 410)
String or Weave Bead :
Orifice or Gas Cup Size :
Initial and Interpass Cleaning :
Method of Back gouging:
Oscillation
Contact Tube To Work Distance
Multiple Or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed(Range)
OTHERS:
Piping Class:
Service :
PQR Impact test temperature :
Filler Metal
Weld Pass
Current
Process
Class
Dia mm
Polarity
Amps
Range
Volts Range
Travel Speed
mm/min
Heat Input
KJ/mm (Max.)
Notes :-
GAMA REP
prepared By
Checked by
LINDE REP
QSGTL or its PMC
PAGE 2 of 2
GAM-QCR-QAC-GTL-106
REINFORCEMENT PAD TEST

REPORT
PROJECT : C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY
Description
Test No
ISO No
ORGANIZATIONS
Spool
No
DATE
GAMA REP
LINDE REP
QSGTL or its PMC
Acceptance Signature
Pad
Ref
Date of
Test
NAME
Gama
Linde
QSGTL (OR)
PMC
REMARKS
SIGNATURE
Flange Alignment
Flanschausrichtung
Proj. Nr. / Proj No 1110 A05M
Kommission / Code Pearl Qatar
Dok-Nr. / Doc No:
Acceptance Sheet / Abnahmeprotokoll
TEST PACKAGE NO
0100-W-QA 1503
Seite / Page 1 von / of 1
1-21P31-003A
Report No
Bericht Nr.
Area
Equipment No
Baufeld
Equipment Nr.
Line No
Nozzle No
Leitungs Nr.
Stutzen Nr.
For alignment check flanges shall be disconnected

Ausrichtungs-Prfung bei gelsten Flanschen
I
II
III
IV
II
III
IV
Bolt hole Offset
Face Distance
Face Parallelism
Centerline Offset
Requ. Dimensions with

Tolerance
mm
mm
mm
mm
mm
mm
n/a
Actual Dimensions
Accepted
yes
no
yes
no
yes
no
mm
mm
n/a
yes
no
(*) Max. deviation in 'oclock position' (1 12), from the view towards the equipment
Max. Abweichung in 'Uhrzeiger-Position' (1 12), Blickrichtung zum Equipment
Remarks:
Bemerkungen
ORGANIZATIONS
ACCEPTED BY
GAMA.
LINDE.
QSGTL OR its PMC REP.
NAME
SIGNATURE
DATE
Q
Q
A
A
T
T A
A
R
R
Project No:
1110 A05M
Piping
Contractor:
GAMA
Isometric No
Pipe Length Internal Cleanliness Report

for Oxygen Lines
REPORT
NO:
Page 1 of 1
Sheet
Spool
GAMA
Cleanliness Class
Cleaning
Method
LINDE
Inspection
result
QSGTL or its PMC
Name
Name
Name
Sign
Sign
Sign
Date
Date
Date
DATE:

047-Itp For Oxygen Lines Fabrication and Installation PDF

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047-Itp For Oxygen Lines Fabrication and Installation PDF

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Pearl GTL

Purchase Order Number:

Contractor Project No:

QATAR SHELL GTL PROJECT (PEARL)

Company Comments Incorporated

Company Comments Incorporated

Company Comments Incorporated

Issued for Company Comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

INSPECTION TEST PLAN FOR OXYGEN LINES

Project Document Number: T-4.318.609

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works

A. THIRD PARTY (TPI)

DOCUMENTATION (FABRICATION AND INSTALLATION)

Contractor isometric drawings /

Verify calibration of inspection,

MATERIALS (FABRICATION AND INSTALLATION)

Storage & Segregation of

Welding consumable control,

Pipe length internal cleanliness

DEP 30.10.60.18;ASME SEC

DEP 30.10.60.18; T.13.377.433E;

LINDE MRCR SYSTEM

WPSs / PQRs; T.4.250.931

ASME SEC II PART C

Test certificate 3.1

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works

A. THIRD PARTY (TPI)

DEP 30.10.60.18; ASME B 31.3

WSD Isometric Supplement

Cutting /Transfer of ID and heat

PMI (If applicable)

Welder identification and

Issue of welding consumable to

Fit-up and tack welding

Root pass visual inspection

Root pass magnetic check

Inter pass temp controlling /

Arc strike control and repair

DEP 30.10.60.18;ASME B 31.3

DEP 30.10.60.18 T.13.377.433E

DEP 31.38.01.31;ASME B31.3

DEP 30.10.60.18;ASME B 31.3

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-047

C2 ASU Construction Works

A. THIRD PARTY (TPI)

Weld identification and marking

Welding, purge log , process

Visual Inspection of Welds

DEP 30.10.60.18;ASME B31.3

DEP 30.10.60.18; ASME B31.3

DEP 30.10.60.18;ASME B31.3

NON DESTRUCTIVE EXAMINATION ( FABRICATION AND INSTALLATION)

Radiographic Film Interpretation/

REPAIR CONTROL (FABRICATION AND INSTALLATION)

QSGTL PEARL PROJECT