Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.305.134

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: O

Page 2 of 6

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

19.10.08

Issued for Review

HG

AB

AG

IFR

23.09.08

Issued for Review

BC

AB

AG

IFR

22.09.08

Issued for Review

BC

AB

AG

IFR

22.09.08

Issued for Internal Review

BC

AB

AG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

PREWPS FOR SS304 (2.5-11 mm )

LINDE ENGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

WPS

QAC

GTL

010

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.305.134

Vendor Code

Rev No: O

TABLE OF CONTENTS

1.

2MH127/WPS/004

T-4.305.134 Rev. O

Page 4 of 6

WELDING PROCEDURE SPECFICATIONS (WPS)

Code of Reference : ASME B31.3 ,ASME Sec IX,T-13.377.441

Client :

SHELL or its PMC

Project Name:

Contractor :

LINDE ENGINEERING AG

C2 ASU PEARL GTL PROJECT- RAS LAFFAN INDUSTRIAL CITY

Company Name :

GAMA QATAR

WPS No:

2MH127/WPS/004

Rev:

PQR No:

2MH127/PQR/004

Rev:

Welding Process :

GTAW

Date:
Date:
Type(s):

MANUAL

JOINTS ( QW - 402)
Joint Design :

ALL

Backing (Yes/ No):

Backing Material (Type ):

NO

N/A
37.5 2.5

1.6

0.8mm

3.2

0.8mm

Base Metals ( QW - 403)

P -No.

Group No.

To

P-No

Group No.

OR
Specification Type and Grade:

ASTM A312,Gr TP 304 L

Specification Type and Grade:

ASTM A312,Gr TP 304/316/321 L

To

OR
Chem.Analysis and Mech. Prop:

N/A

Chem.Analysis and Mech. Prop:

N/A

To

Thickness Range :

Groove :

2.5 to 11mm

Fillet:

ALL

Diameter Range

Groove :

ALL

Fillet:

N/A

Others:
FILLER METALS(QW - 404)
F No:

Other:

N/A

A- No

Other:

N/A

Spec No. (SFA):

5.9

AWS No. (Class):

ER 308 L

Size Of Filler Metals :

2,2.4(GTAW)

Max.Deposited Weld Metal Thick. :

Electrode-Flux (Type):

N/A

Trade Name:

ESAB

Consumables Insert :

N/A

POSITION(S)(QW - 405)

POST WELD HEAT TREATMENT(QW - 407)

Positions Of Groove:

ALL

Temperature Range :

N/A

Welding Progression:

UPHILL

Time Range:

N/A

Position(s) of fillet:

ALL

Rate of heating:
Rate of Cooling:

N/A
N/A

GAMA REP
Prepared By

Checked By

LINDE REP

QSGTL or its PMC

Page 1

Test coupon: 6" SCH XXS

Weld Sequence

WELDING PROCEDURE SPECIFICATIONS (WPS)

Code of Reference : ASME B31.3 ,ASME Sec IX,T-13.377.441

WPS No: 2MH127/WPS/004

Rev . No:

Date:

PRE- HEAT (QW - 406)

GAS (QW - 408)

Pre Heat Min:

Ambient Temp.
(Preheat to 50 C if metal temp< 5 C)
Interpass temp :
170 C Max.

Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:

Method of Heating:

Backing Gas(es):

Torches(Propane)

Argon
99.99%
13-20 lt/min.
Argon (99.99% & FL 14-18
lt/min)

Trailing shielding gas

composition:

Temp Monitoring Method: Pyrometer/Infrared termometer

N/A

Temp Indicator Stick

ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC

DC

Polarity

Amps Range

Min 80 Amps- Max 120 Amps

Tungsten Electrode Size and Type

2,2.4 EWTh-2

Mode of Metal Transfer GMAW

N/A

Electrode Wire Feed Speed Range

N/A

DCEN(GTAW)

Voltage range Min 9V - Max13V

TECHNIQUE(QW - 410)
String or Weave Bead :

String-Root Pass,Weave-Fill&Cap

Orifice or Gas Cup Size :

6/8/11 mm

Initial and Interpass Cleaning :

Grinding/Wire Brushing (Stainless Steel)

Method of Back gouging:

N/A

Oscillation

N/A

Contact Tube To Work Distance

N/A

Multiple Or Single Pass (per side)

Multiple Passes

Multiple or Single Electrodes

Single Electrode

Travel Speed(Range)
OTHERS :
Piping Class :
Service :
PQR Impact Test Temperature :

AA1L06,AA1M06,AA6S06,AACM06
-196 C
Filler Metal

Weld Pass

Root
Hot
Fill
Cap

Current

Process

GTAW
GTAW
GTAW
GTAW

Class

Dia mm

Polarity

Amps
Range

ER 308L
ER 308L
ER 308L
ER 308L

2,2.4
2,2.4
2,2.4
2,2.4

DCEN
DCEN
DCEN
DCEN

80-100
80-110
95-120
95-110

Volts Range

Travel Speed
mm/min

Heat Input
KJ/mm (Max.)

9-13
9-12
10-12
10-12

Notes :-

GAMA REP
Prepared By

Checked by

LINDE REP

QSGTL or its PMC

Page-2