Professional Documents
Culture Documents
GAZIANTEP
FACULTY OF ENGINEERING
CIVIL DEPARTMENT
CE-547
Corrosion of Plain &Reinforced concrete
Report #6 About :
(Substance of 11 articles)
Submitted to:
2014 45056
List of content
1. Permeability properties of self-compacting rubberized concretes
2. Permeation Properties of Self-Consolidating Concreteswith Mineral
Admixtures
3. Effect of initial curing on chloride ingress and corrosion resistance
characteristics of concretes made with plain and blended cements
4. study on reinforcement corrosion and related properties ofplain and
blended cement concretes under different curing conditions
11.
Durability aspect of concretes composed of cold
bonded andsintered flyash lightweight aggregates.
Conclusions
Based on the result obtained from this study, the following conclusionsmay be
drawn:
_ A progressive increase was observed in the chloride ion penetrationof
the self-compacting rubberized concretes with theincrease in rubber
content without fly ash at both of 28 and90 days test results. Addition of
fly ash did not considerablyaffect the chloride ion permeability of the selfcompacting rubberizedconcretes at the 28 days. However, when the
curing
period was extended to the 90 days, the long-term reaction offly ash refines the
pore structure of concrete so that ingress ofchloride ions decreased drastically.
_ Since the presence of the crumb rubber in the concrete, porosityis poorly
affected. Therefore, water sorptivity and water absorptionvalues of the
self-compacting rubberized concretesincreased. Furthermore, increasing
the crumb rubber content
increased the water sorptivity and water absorption. However,with the addition
of fly ash, the negative effect of crumb rubberon these properties eliminated
slightly. The amount of reductionincreased with increasing the replacement
level of fly ash.
_ Statistical significance of the defined systems (PCCR, PCFA,and PCCR
FA) on the measured permeability properties werefound out by the GLM
ANOVA tests. The results indicated thatthere was a good agreement
between the qualitative and statisticalanalysis. The most effective system
on the chloride ion permeabilityof the SCRCs was the PCCR system with
acontribution of 96.3%.
particle size of 0.196 in. (5 mm). They hadfineness moduli of 2.87 and
2.57, respectively
CONCLUSIONS
Based on the findings of this study, the following conclusionsmay be
drawn:
1. Concretes containing FA had a generally lowercompressive strength,
whereas GGBFS and MK concreteshad comparable and higher strength
values than those of thecontrol concrete, respectively. Even though the
FAdecreased the compressive strength, the ternary use of FAand MK
mostly improved the compressive strength of theconcretes. Similarly, the
combined use of GGBFS and MKgives the concretes a higher compressive
strength than thosecontaining binary blends of GGBFS, especially at 90
days.
2. All the concretes produced in this study had UPV valuesgreater than
14,760 ft/s (4500 m/s), indicating excellentratings. Moreover, the
concrete with quaternary blends of7.5% FA, 7.5% GGBFS, and 5% MK
exhibited the highestUPV values, irrespective of the testing age, whereas
the lowestUPV values were measured for 22.5FA + 22.5GGBFS +
15MKand 60FA mixtures at 28 and 90 days, respectively.
3. It was observed in the chloride ion permeability test thatconcretes
with mineral admixtures showed very low ratings,whereas the control
concrete had a low rating. The concretesseemed to be much more
resistant to chloride ion permeabilitywhen FA, GGBFS, and MK were used
in the ternary orquaternary blends. The use of MK appeared to be the
mosteffective in reducing the chloride ion permeability.
4. A similar pattern seen in the RCPT was also observedin the water
permeability test of the concretes, in that MKmade the concretes highly
resistant to the ingress of water.Incorporating MK in the binary blends of
5, 10, and 15%caused a reduction of 65%, 78%, and 82% in the
waterpermeability, respectively. Regarding the water permeabilityof the
concretes with quaternary blends, it was very interestingto note that the
concretes with MK had water permeabilityless than or equal to 0.1968 in.
(5 mm), irrespective of MK,FA, and GGBFS content.
5. Similar to the water permeability test, incorporating themineral
admixtures continuously decreased the sorptivity ofthe SCCs. Apart from
the use of MK only, the combinationof FA and/or GGBFS with MK provided
a marked decreasein the sorptivity.
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Conclusions
For the concrete mixtures investigated and the initialcuring conditions
employed, the following conclusions maybe drawn:
1. Initial curing conditions had a substantial influence onthe rate of
chloride penetration for the plain andespecially blended cement
concretes. Results indicated
that the lack of proper initial curing considerablyaggravated the chloride ion
penetration through theconcretes but the degree in the rate of increment of
thechloride penetration depended mainly on the w/c ratioof the concrete
mixture, type of cement used in theproduction of concrete, and the immersion
period in thesalt solution.
2. It was observed that the application of controlled initialcuring yielded
chloride penetration coefficients within10% of those obtained at wet
initial curing condition forthe plain concretes. However, it was scattered
for theblended cement concretes and subsequently deviated upto 35%.
Moreover, uncontrolled initial curing conditionresulted in great
differences in comparison to wet initialcuring in terms of chloride ingress
and gave remarkablyhigher chloride penetration coefficients forboth
plainand especially blended cement concretes.
Therefore, itmay be concluded that 1 week of WC is not enough for
blended cement concretes, although it seems enough fornormal portland
cement
3. Similar to the results of chloride ingress characteristicsof the concrete
mixtures investigated, the half-cellpotential values of the reinforcing
steel embedded in
plain and blended cement concretes seem to be muchsensitive to the
initial curing conditions before exposureto chloride environment. Under
the proper initial curin conditions, the potential values at reinforcing
steel,particularly for the blended cement concretes with loww/c ratio
exhibited lower rate of drop, which implies
lower probability of corrosion due to chloride attack.
4. The data developed in this study indicated that theblended cement
concrete mixtures showed considerablybetter resistance to chloride ion
penetration and lower
Corrosion resistance
The accelerated corrosion behavior of steel barsembedded in plain and
blended cement concrete specimenssubjected to three different curing
conditions werestudied by impressing a constant anodic potential.
Thecurrent required to maintain the fixed potential was plottedagainst
time and the typical curves of corrosion currentversus time for the
concrete specimens made withportland cement (B1) and portland
composite cement(B3) are illustrated in Figs. 6 and 7, respectively.
Typicalcorrosion specimens after the termination of the test areshown in
Fig. 8. As seen from Figs. 6 and 7, currenttimecurve initially descended
till a time value after which a
steady low rate of increase in current was observed,and after a specific
time value a rapid increase in currentwas detected until failure. Almost a
similar variation ofthe corrosion current with time has also been
observedby other researchers [3034].
The sudden rise of the currentintensity coincided with the cracking of
the specimen.
Thus, this curve was utilized to determine thecorrosion time of the
specimen when the specimencracked due to corrosion and the current
started to increasesharply. The first visual evidence of corrosionwas the
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Conclusions
Based on the results obtained from this study, thefollowing conclusions
may be drawn:
1. Cement type, w/c ratio, age, and curing procedurehad significant
effect on both strength and durabilitycharacteristics of concretes. Both
plain and blendedportland cement concretes subjected to
uncontrolledcuring in air had lower performance in terms ofstrength and
corrosion resistance compared to thecontrolled and wet curing
procedures.
2. The application of controlled curing gave averagecompressive
strengths within 5% of those obtainedat wet curing procedure for both
concrete types.However, the strength of the plain and blendedcement
concrete specimens under uncontrolled curingcondition deviated within
a range of _10% and _20%from those cured under wet curing,
respectively. Both
uncontrolled and controlled curing proceduresresulted in great
differences with respect to wet curingin terms of electrical resistivity and
corrosion timeof the concretes made with plain and blendedcements.
3. The results generally indicated that the strength gainin blended
cement concretes was higher than that inplain portland cement
concretes, especially under
controlled and wet curing conditions. The concretesmade with blended
cements had mostly lower 28-day compressive strength as compared to
the plainportland cement concretes. However, with increasingage, this
trend was reversed.
4. For a given curing condition, lowering w/c ratio ofthe mixes increased
the concrete resistivity, and fora given w/c ratio, better curing procedure
yielded
higher electrical resistivity for all concretes. Theblended cement
concretes had greater electrical resistivitythan the plain portland
cement concretes for allw/c ratios and ages.
5. The accelerated corrosion setup used under the presentstudy has
been found to be an efficient and simpletool to evaluate the durability
performance of concretes,especially in terms of resistance of
concreteagainst reinforcement corrosion.
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20
Conclusions
Based on the investigation, the following conclusionsmay be drawn.
1. The use of silica fume on the strength developmentof the rubberized
concrete was very effective.For example, at 90 days, the rate of
strengthincrease due to the inclusion of silica fume was inthe range of
820% and 934% for the plain andrubberized concretes, respectively,
dependingmainly on the variation in w/cm ratio andrubbercontent.
2. The UPV of the concrete mixtures increasedwith increasing curing
time in a fashion similar tothat observed in the compressive strength.
However,it was noticed that the rate of UPV incrementwith curing period
was somewhat lower than thatof the compressive strength.
3. For a given w/cm ratio and moist curing period,the use of rubber in
the production of concreteconsiderably aggravated the chloride ion
penetrationthrough concrete but the degree of the rate ofthe increment
of the chloride permeability dependedmainly on the amount of the
rubber used.When the curing period was extended in steps of37 days
and 728 days, the reduction in themagnitude of chloride penetration
depth wassignificantly higher for both plain and rubberizedconcretes,
even at a rubber content of as high as25%. This indicated the
importance of prolongedmoist curing period, especially for the
rubberizedconcrete.
22
Conclusions
The effectiveness of using MK on the performanceproperties of
concretes were investigated in thisstudy. From the above experimental
results, thefollowing conclusions are drawn:
Concretes with high strength and low shrinkagecan be made by using
Portland cement blendedwith ultrafine MK.
The study showed that the MK provided a significantincrease in both
the compressive and splittingtensile strengths when used as a modifier
inconcrete with varying amounts. WhenMKreplacescement, its positive
effect on the concrete strengthgenerally starts at early ages and also
noticeableincrease in the strength was observed at later ages. Itwas
observed that the strength of concretes incorporatedwithMKwas up to
30% greater than that ofthe plain concretes, depending mainly on
replacementlevel of MK, w/cm ratio, and testing age.
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Conclusions
The following conclusions are drawn from the testresults and analysis
presented in this paper:
1. For the mixtures with high replacement levels ofslag, curing played a
critical role in realizing thefull potential of concrete in terms of strength
andespecially durability characteristics.
2. Generally, there was a systematic decrease inboth compressive and
splitting tensile strengthswith the increase in slag content,
especiallyunder air curing condition. However, the incorporationof up to
60% slag to partially replacedPortland cement in concrete caused an
increasein long-term compressive and splitting tensilestrengths.
Conclusions
From the results presented in this paper, the followingconclusions can
be drawn:
1. This study indicated that the inclusion of MKinto concrete significantly
enhanced the strengthand especially permeability-related
durabilitycharacteristics of the concrete in varying magnitudes.Concrete
containing MK shows higherstrength than that of the plain concrete
butmarginally lower chloride penetration depths andsorptivities. The
order of the magnitude isdepended mainly on replacement level of
MK,w/b ratio, concrete age, and curing condition.
2. Curing played a critical role in realizing the fullpotential of concrete. It
is necessary to paycareful attention when using MK in concrete dueto
the fact that the performance properties of the MK-modified concretes
are more sensitive tocuring method adopted.
3. Irrespective of w/b ratio and replacement levelsof MK, air-cured
concretes exhibit lower strengthand considerably higher permeability
relative toequivalent concrete that is water cured. It wasobserved that
the strength of the plain and MKmodifieconcretes subjected to air curing
deviatedup to _24% and _34% from those curedunder water,
respectively. The application of aircuring also resulted in marked
differences withrespect to the water curing in terms of sorptivityand
chloride ingress characteristics of the concretes,particularly for those
made with MK.
4. The comparison of the order of the variation inthe concrete properties
(strength, sorptivity coefficient,depth of chloride penetration at 90
days,and chloride penetration coefficient) pointed outthat there is a
strong correlation between them.The four measured concrete properties
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32
Conclusions
An experimental program was set up in order to examinethe slump,
compressive strength, split tensile strength,static elastic modulus,
ultrasonic pulse velocity, water
absorption, water penetration, and chloride ion penetrationvalues of the
HPCs. The effects of mix designparameters on the permeation
properties of HPCs wereinvestigated. Furthermore, transportation
propertiesbased multi-objective mix proportioning
optimizationofHPCwas performed.Based on the findings of the studythe
following conclusions can be drawn:
The use of silica fume in concrete productionconsiderably improved
the transport properties ofHPCs.
Increasing the amount of fine to total aggregateratio and
superplasticizer contents did not
significantly influence the permeation propertiesof HPCs.
As expected, increasing the w/b ratio remarkablyincreased the
permeation properties, and increasingthe total binder content (cement ?
silicafume) decreased the permeation properties ofHPCs, noticeably.
Forty-two different optimum mix proportionswere obtained at the end
of the multi objectiveoptimization study. Mixture that has the
highestdesirability function value was experimentallyproduced, and it
was seen that theoreticallyobtained optimum mix proportions can be
usedto minimize permeation properties of HPCs.
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Conclusions
Based on the findings presented in this study, the following
conclusionscan be drawn:
_ Times to failure in chloride contaminated concretes were shortenedas
the chloride concentration increased. The shortest failuretime was
observed at control concrete with 3.03% chloridecontent (5 h). However,
the longest time was observed at15MK concrete (132 h). It was
observed that there are large differencesbetween time to failure values
of the plain and MKconcretes. This situation implies that the utilization
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38
Conclusions