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SPECCHIA
and G
BALD1
Pohtecmco
HOLDUP
FOR
FLOW IN
& Tormo,
Italy
1 September 1976)
Abstract-Pressure
drop and hqlud holdup for two-phase concurrent downward low m packed beds were
correlated for various types of packmgs by takmg mto account two hydrodynanuc regnnes a poor and a h@
gas-bqlud mteraction regnne
Foammg and non-foammg systems have been consldered
In the poor mteractlon regune, the pressure drop was calculated as due to the gas flowmg KIa bed restrxted by
the presence of the hqud A correlation vahd for a free hqutd tr~cklmg. moddied In order to take into account the
effect of the pressure drop, IS proposed and used to correlate lrqud holdup IIIthe presence of a concurrent gas
flow
In the h@ Interaction regme, emplncal correlations were proposed for both foammg and non-foammg systems
All the employed correlations fit experimental results from several authors better than those proposed m the
hterature
INTRODUCTION
x= J($ )
0
516
SPECCHIA
and G
Table 1 Expenmentai
Symbol
Paclung, D,
lo3
Esp
data
Catalyst
cylutdetr,t
61assbeads, 3
Berl
z
8
Cl
L
h
e
25
39
Halos
saddles 25
30
Steel
rings 51
R1ngs,G 4
I 10 3
IO 3
103
22
Glass
beads,4 73
6lass
beads 4 13
Crushed partlcles.2
91
II
0 541
g
?I
a
A
A
$
2
32
32
Carbon part&s,0
99
Carbon cylrnders,4 1
Slass spheres. 6
Glass cylmdcrs, 2 7
_
54
_
54
.
54
54
54
0
x ( 0)
X(0)
saddles
Catalyst
<
A
cylmdets.3
toarnmg
systems
natural
(*)
(*I
(*I
(*)
(*I
(D>
( WI
(,I
(0 >
x (0)
x (0)
x (0)
LarkIns,
air- water
Dodds
atr-
Charpentler
I
et al 1960
x(,*1
x(,*1
x (*I
water
air-sugar
aqueous solution 70% by wclght
rr-lropropanol
90%
air- water
nitrogen-methanol
air - water
x(,,*)
x (*I
x(*1
x(*1
x (*>
1968
I
n
.
Hochman and Effron 1969
6010 and Smith 1975
*
carbon dlolidc-dtsulturlzed
gas otl
air -nondesutfurlred
gas 011
air-kerosene
x (0)
x (0)
x (0)
x
x
x
X
References
gas-kerosene
1
X(0)
x (*)
x (,I
system
PO
X(O)
x
x
x
x
x
X(b)
X(b)
data exammed
6as-llquld
rcgorted
616
0
BALDI
x (*I
x (*I
x(,*1
x(,*1
x(,,*)
X to,*)
x (o**)
Chrrpentwr
atr- water
Colombo
air-water
Ttus
.
at
r9=u
non-foammg
systems
_
-
Farmr,t975
et aI ,1976
work
.
olr-glycerol aqueous salutlon
9% by wcrght
n
29%
1
ad
Pressure
concurrent
517
Porosity
60
Twe
Glass spheres, 6 mm
Glass cylmders, 5 4 x 5 4 mm
Glass cyhnders, 2 7 x 2 7 mm
040
0 37
0 38
Nommal
diameter
fh. Cm1
00060
0 0054
0 0027
Geometrxal
area
n. [m-Y
600
700
1360
Llquld phase
Water
Glycerol aqueous soluUon 9% by weight
Glycerol aqueous solution 2% by we&
Water with 8 ppm of surfactant
Water with 16ppm of surfactant
V. qmck-closmg
electical
valves
Density
pr. [kg/m7
vlscoslty
pLL[k&n sl
Surface
tenslon
UL Ik8lsl
1000
1030
1070
1000
1000
0 00100
0 00126
0 00235
0 00100
0 00100
0072
0 OS2
0044
0 056
0 050
The experimental
runs were carried out at room
temperature
Super&al
velocities up to 0 030 mls and up to 109 mls
were used for the hqmd and gas phases respectively
to
cover all the hydrodynamic
regunes
Runs with gas or
hqmd single phase flow were also carried out
Pressure drop for a gas flow through a wetted bed was
also measured
Fust the packmg was completely wetted,
the llquld was then allowed to dram for some tnne, so
that only the static holdup was present m the column, m
these
condltlons
pressure
drop for gas flow was
measured
After each run the packmg was wetted agam
and pressure drop for single gas flow again measured
The various
hydrodynamic
regunes
were also observed, particularly for foammg systems
The transition
from one hydrodynamic
regune to another was determmed by visual mspectlon
of the flow behavlour
and
also from the effects on the pressure drop
EYDRODYNAhIICRRGIMES
Charpentler and Favler [3] observed several hydrodynamic regunes m concurrent downward two-phase flow
m packed beds
At low llquld and gas flow rates, a tncklmg flow regime
exists
(Weekman
and Myers gas contmuous
flow),
where the flow of one phase IS little affected by the flow
of the other, It may be called poor interaction regme
An increase of gas and/or liquid flow rates leads to
pulsmg and spray Aow for non-foaming
systems,
and
foaming, foammg-pulsing,
pulsmg flow and spray flow
for foammg systems
These regrmes are characterized by
an high interaction between the phases due either to an
high shear stress at the gas-liquid
interface with a formation of hqud droplets or of froth, or to periodical
packmg iioodmg (pulsmg and foammg-pulsmg
flow) All
these regunes may be gathered mto an ?ugh mteractlon
regune
By takmg Into account the physical properties of the
flu& Charpenkr
and Favler were able to correlate the
transition flow rates between the poor interaction and the
518
SPECCIM
and G BALDI
one obtams
8 =
Y
k,
I1- d1 - fis)]
cLooo
IO-
3
GE/X
610
k,
1- EO(l- fis)
pouo2
Eb(l- Bs)
(3)
k, and kz calculated
m this way dtiered
sdcantly
from those for a dry packmg, since wettmg changes the
packmg shape Hutton and Leung[lZ]
on the contrary
used an expression valid for dry packmg In Ftg 3 some
data
obtamed
by
us
and
by
expenmental
S,,
Charpentier[2]
m the poor Interaction regune are compared with the S,, values calculated from the expression
proposed by Hutton and Leung and from eqn (2)
6,
,001
6
QoYl- Bs)
[ ka/m*ll
lNTERAC!TlON RRGthlR
PRRBURE
(2)
where k, and kl are coefficients
dependmg on packmg
shape and stze
Good correlation
of ii,, values requued
these coefficients to be evaluated from the pressure drop 6, for
gas flow through a wetted pa&u&,
1 e when only the
static hqutd holdup was present m the bed In tlus case,
IO
/
6
10-l
1
2
y-00026
6
IO
[m/s1
Pressure
drop and llquld holdup for two-phase concurrent flow m packed beds
Table 4 k,. k, and &
Paclung
Dp [ml
Mm
Glass spheres
Glass cyhnders
Glass cylinders
Rings
Izlngs
Rmgs
0 oo60
0 0054
0 0027
00064
0 0103
0 0220
1 45 x
1 36 x
460x
965x
397x
252x
Reference
Thus work
Charpenfier
121
system
--2
1
Mm-1
IO
10t
10
10
10
IO
Whe same k,, k, and & values were obtamed for the systems
9% and 2% by weight
202
267t
460
1620
924
600
au-glycerol
ld
3
519
100
0 125
0 137t
0 132
0 036
0 039
0 023
aqueous solutrons
610
6102
6103
-1
102
610
hLp
10
lo5
5 &,
regnne
(%)06s
from which
(4)
bqmd (u, = 0)
[b/m24
a new Galileo
Ga*
number
arises
Ds-3p&.g+ &.o)
PL2
If the hydrodynamics
of the liquid tnckhng on the
packmg m the poor mteractlon regme IS not very dtierent from that of the free hqmd trlckhng, a general
correlation for /&, m concurrent two-phase flow can be
obtained by replacing Ga with Go* m eqn (5)
/3~ = 3 86(Re,) 545(Ga*)-o 4* ( ~)0ss
(8)
(5)
(9)
Fme
6 shows
that
eqn
(9) closely
desc&es
the
520
SPECCHIA and G
4
2
EqCS)
2
4
G
12
[m/s1
Fig 6 Comparison
and those
BALDI
(11)
fLG was correlated[23]
(12)
* =2
;8;IAI;
experimental
regme
of the packing
where the Reynolds numbers for the gas and the liquid
flow rates are calculated on the superficial velocltles and
the nominal packmg diameter
By consldermg that Charpentler and Favler[3] were
able to correlate the transition flow rates between the
poor and the high mteractlon regme for foammg and
non-foaming systems with a parameter r&so defined
diameter
values
[E (P.?J]
(13)
30In(Z/$)-00573[ln(Z/@)]
(14)
Pressure
drop and hqmd holdup for two-phase concurrent Bow m packed beds
Fig
3 610
6100
610
162
Z/4J
Fig 8 Two-phase
(15)
9 &,
correlation
521
for non-foaming
interaction regime
systems
m the
hrgh
Fig 10 &
610
610
IO
610
quadratic
error of
(16)
It can be seen that, for a given packmg, & for foaming
systems
IS always
lower than that for non-foaming
systems
To this regard It can be observed that at the
same Z/4 and vG values and for a given packmg S,, 1s
the same either for non-foaming
or foaming
systems
(accordmg to Fig 8)
Pressure drop m the high interaction regime may be
assumed
dependent
on the actual velocity of the gas
phase through the restrlcted section of the bed, and on
the phases mteractlon
As It 1s hkely to suppose that the
gas-liquid interaction m foaming systems 1s higher than
that m non-foaming
systems,
the reduction of the gas
flow area, and hence the llqud holdup, must be lower for
foaming than for non-foaming
systems m order to have
the same SLG value
Charpentler
and Favrer[3] gave a correlation of the
total saturation
valid for foaming
and non-foammg
systems,
but their data obtamed with water as hquld
phase (non-foaming
system) shows a certain scatter from
theu correlation
At high ratios of gas to hqutd flow rates, and hence at
522
SPeccHlA
6
0,
DP
F
Fr
Fr*
fLB
G:
Ga*
GO
GL
k,
kz
and G BALDI
~op&~/~~, Reynolds number of the gas phase,
dlmenslonless
Reynolds
number of the liquid
ReL vLpLDplpL,
phase, dlmenslonless
t)G gas phase superficial velocity, m/s
vL hquld phase superficial velocity, m/s
Z parameter defined m eqn (12), dlmenaonless
I packmg height, m
ReG
Greek symbols
dynamic hqtud saturation, dlmenslonless
dynamic liquid saturation at t)G= 0, dlmensronless
stahc hqud saturation, dunenslonless
frlctlona] pressure drop of the gas phase,
kg/m* s*
two-phase frIctIona pressure drop, kg/m2 s2
frlctlonal pressure drop of the hqmd phase,
kg/m* s*
Pressure drop and Ilqud holdup for two-phase concurrent Uow III packed beds
1191 Relss L P , Xnd Engng Chem Proc Des Develop 1%7 6
486
[20] Sato Y , Huose T , Takahash~ F and Toda M , Pact@
Chem Engng Gong, Session 8, Paper 8-3, p 187 (1972)
[21]SatoY,HuoseT,TakahashlF
andTodaM,J
Chem
Engng Japan 1973 6 147
523