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Article history:
Received 21 May 2014
Received in revised form
31 October 2014
Accepted 31 October 2014
Available online 7 November 2014
Concentrating solar power (CSP) plant with parabolic trough collector (PTC) using synthetic or organic oil
based heat transfer uid is the most established and commercially attractive technology. In this paper,
extensive energy and economic analysis of PTC based CSP plants, without storage, are reported. Effects of
turbine inlet pressure, turbine inlet temperature, design radiation, plant size, and various modications
of Rankine cycle on overall efciency as well as levelized cost of energy are studied. Furthermore, the
variation in optimal turbine inlet pressure with turbine inlet temperature, design radiation, plant size,
and various modications of Rankine cycle are also analyzed. Energy and cost optimal turbine inlet
pressures for 1 MWe plant (with basic Rankine cycle) are about 4.5e7.5 MPa and 3.5e7.5 MPa, respectively. The optimum pressure is observed to be a weak function of design solar radiation. The overall
efciency increases and levelized cost of energy decreases with increase in turbine inlet temperature,
plant size and various modications of the Rankine cycle.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Concentrating solar power
Parabolic trough collector
Optimization
Cost of energy
Turbine inlet pressure
Efciency
1. Introduction
Concentrating solar power (CSP) is one of the viable options
among renewable energy technologies (Krishna Priya and
Bandyopadhyay, 2013). There are mainly four commercially available CSP technologies: parabolic trough collector (PTC), linear
Fresnel reector (LFR), solar power tower (SPT) and paraboloid
dish. Among these technologies, PTC with synthetic or organic oil
based heat transfer uid (HTF), is the most established and
commercially attractive technology (Purohit et al., 2013). In such a
plant, the temperature limit is about 400 C with a resulting steam
temperature, at turbine inlet, of about 370 C (Al-Soud and
Hrayshat, 2009). However, if molten salt is used as a working
uid then the steam temperature up to 540 C is achievable, which
may lead to higher steam turbine efciency (Zaversky et al., 2013).
Direct steam generation (DSG) in the PTC eld is also an economically viable option (Zarza et al., 2002).
The second most installed CSP technology after PTC is SPT
(Zhang et al., 2013). SPT plant uses DSG (Mller-Steinhagen and
Trieb, 2014) or molten salt as HTF (Caceres et al., 2013). Franchini
et al. (2013) have presented the comparative analysis of CSP
plants with PTC and SPT technologies. A detailed review on heliostat layout design (Collado and Guallar, 2013), central receiver
design (Behar et al., 2013), and SPT technology based CSP plants (Ho
and Iverson, 2014) have been reported in literature. LFR eld with
DSG has been proposed as a cheaper alternative because of at
mirrors and structural advantages (Nixon et al., 2013). However, it
has a lower optical efciency compared to PTC eld (Zhu et al.,
2014). Giostri et al. (2012a) and Morin et al. (2012) have presented the comparative analysis of CSP plants with PTC and LFR
technologies. A paraboloid dish system is the least applied CSP
technology for power generation (Sharma, 2011).
Heat storage is an important option to improve the stability and
reliability for a CSP plant. Analysis of CSP plant using molten salt
(Manenti and Ravaghi-Ardebili, 2013), molten salt and quartzite
rock (Flueckiger et al., 2014), and phase change materials (Roget
et al., 2013) based storage have been reported in literature. A
detailed review on thermal energy storage technologies for CSP
plants have been presented by Kuravi et al. (2013) as well as Tian
and Zhao (2013). Dynamic simulation model with thermal energy
storage has also been developed by Llorente Garca et al. (2011).
Selection of type and size of solar eld, power cycle parameters,
and sizing of power block are the most important aspects in
designing a CSP plant. Several studies on optimization of different
parameters for PTC based CSP plant are reported. Economic optimization of design radiation, the direct normal irradiance (DNI) at
Nomenclature
Ap
C
d
E
h
I
m
n
P
Pr
Q
T
Ul
x
Greek symbols
difference
efciency
incidence angle ( )
D
h
q
Abbreviations
CSP
concentrating solar power
DNI
direct normal irradiance
DSG
direct steam generation
which plant produces the rated power output, has been presented
by Montes et al. (2009). Effects of design radiation on capacity
factor and dumped energy, for a PTC based CSP plant without hybridization and thermal storage, have been demonstrated by
Sundaray and Kandpal (2013). Recently, Desai et al. (2014) reported
a methodology to determine the optimum design radiation for CSP
plant without hybridization and thermal storage.
Garca-Barberena et al. (2012) have evaluated different operational strategies using SimulCET computer program. Reddy and
Kumar (2012) have presented modeling of PTC eld as well as
feasibility study of stand-alone PTC based CSP plant with HTF and
DSG for various places in India. Kumar and Reddy (2012) have
carried out energy, exergy, environmental, and economic analyses
of stand-alone DSG based CSP plant of different sizes. Giostri et al.
(2012b) have compared the PTC based CSP plants using conventional HTF, molten salt, DSG, DSG-HTF, and DSG-molten salt as
working uid and reported annual overall efciency of 15.3%, 16.2%,
17.9%, 16%, and 17.8%, respectively. Probabilistic modeling of PTC
based CSP plant has also been reported by Zaversky et al. (2012).
Conventional steam Rankine cycle is the most widely used power generating cycle in CSP plants. Many researcher have evaluated
the performance of steam Rankine cycle in PTC based CSP plants
ndez-Garca
(e.g., Manzolini et al., 2011; Desai et al., 2013). Ferna
et al. (2010) have presented a survey of CSP plants with steam
Rankine cycle for power generation. Kibaara et al. (2012) have
analyzed the dry and wet cooled steam Rankine cycle based CSP
plants and concluded that in case of a dry cooled plant, compared to
a wet cooled plant, the capital cost and the levelized cost of energy
(LCOE) are increased by 5% and 15%, respectively. Reddy et al. (2012)
have reported increase in energetic and exergetic efciencies by
1.49% and 1.51% with increase in turbine inlet pressure from 90 bar
to 105 bar, respectively. It may be noted that, the dryness fraction of
steam at the outlet of low pressure turbine (LPT) decreases with
increase in turbine inlet pressure. Subsequently, the isentropic efciency of the LPT also decreases. However, the isentropic
HTF
LCOE
LFR
LPT
PTC
SPT
TAC
263
Subscripts
a
ambient
AR
annual replacement
CL
collector
D
design
HTF
heat transfer uid
hx
heat exchanger
in
inlet
is
isentropic
m
mean
max
maximum
min
minimum
o
optical
O&M
operation and maintenance
opt
optimum
out
outlet
th
thermodynamic
u
useful
(1)
264
Ap
Dh
(9)
P
h $I Ul $DT$Dhis $his
o
Ap
Dh
(10)
his
Fig. 1. Simplied schematic of a PTC based CSP plant.
hCL ho Ul $
Tm Ta
I
DT
DT
and hCL;D ho Ul $
I
ID
(2)
(3)
where hCL,D and ID are collector efciency and aperture effective DNI
at design condition. Neglecting heat losses through pipes and power input to pumps,
(4)
(5)
m$Dh
U $DT
$I$Ap
ho l
I
m ho $I Ul $DT
mD ho $ID Ul $DT
and
Ap
Dh
Dh
Ap
(6)
(7)
PD mD
$Dhis $his;D
Ap
Ap
his;D
1
A
$ 1
B
Dhis $mD
(12)
A a1 a2 $Tsat;in
(13)
B b1 b2 $Tsat;in
(14)
where a1, a2, b1, b2 are turbine regression coefcients, and Tsat,in is
turbine inlet saturation pressure. Values of these coefcients are
reported by Mavromatis and Kokossis (1998) for back pressure
turbines and by Shang (2000) for condensing turbines.
The net power output is calculated by subtracting power input
to pumps from turbine output. Therefore, the aperture specic net
power output at design condition can be calculated as,
Ap
Ap
(15)
(11)
where ho is optical efciency of collector eld, Ul is heat loss coefcient based on aperture area of collector eld (W/(m2$K)), Tm
is mean temperature of collector eld ( C), Ta is ambient temperature ( C), I is the DNI corrected by cosine of incidence angle (i.e.,
DNI$cos q) which is also known as aperture effective DNI (Feldhoff
et al., 2012), mHTF is mass ow rate of HTF (kg/s), Ap is aperture area
of collector eld (m2), hi and Ti are specic enthalpy and temperature at i-th state point.
Denoting the difference between Tm and Ta as DT,
hCL ho Ul $
6
A
m
$ 1
$ 1 D
5$B
Dhis $mD
6$m
(8)
where Dhis is the isentropic enthalpy change in the turbine and his,D
is the isentropic efciency of the turbine at design condition. From
Equation (7) and Equation (8),
hoverall;D
Pnet;D
ID $Ap
(16)
d$1 dn
CAnnual $=y CCapital $
1 dn 1
LCOE $=kWh
P
CAnnual CO&M CAR
EAnnual
(17)
(18)
265
Fig. 2. Typical T-h diagrams for a PTC based CSP plant for two different values of turbine inlet pressure.
used for simulations and the results are shown in Fig. 4. It may be
observed that the optimal turbine inlet pressure is about 7.5 MPa. It
may also be noted from Fig. 4 that the nature of the net design
power output curve is not very sharp near the maximum. The power output remains within 1% of the maximum, for the turbine
inlet pressure range 4.5e11 MPa. The total annualized cost per unit
aperture area of the collector increases with increase in pressure.
This implies that the cost optimal turbine inlet pressure should be
always lesser than the thermodynamically optimum. Therefore, the
thermodynamically optimal turbine inlet pressure is about
4.5e7.5 MPa. It may also be noted that, the aperture specic net
Table 1
Data used for the simulation.
Input Parameter
Value/Type
Reference
Collector eld
Collector eld efciency
model parameters
Collector tracking mode
e
Desai
et al. (2013)
e
Fig. 3. Typical variation in the product of enthalpy difference ratio and isentropic efciency of the turbine at design condition ((Dhis/Dh)$his,D) as a function of turbine inlet
pressure.
e
e
30 C (design value)
A a1 (a2$Tin,sat);
B b1 (b2$Tin,sat)
For turbine size 1.5 MW:
a1 0.0981 (MW);
a2 0.001 (MW/ C)
b1 1.2059; b2 0.0006 (1/ C)
For turbine size > 1.5 MW:
a1 0.0376 (MW);
a2 0.0014 (MW/ C);
b1 1.1718;
b2 0.0003 (1/ C)
0.2
e
Shang (2000)
10 C
0.6
0.1 bar
266
Fig. 4. Aperture specic net design power output as function of turbine inlet pressure
at different turbine inlet temperature.
design power output increases with increase in turbine inlet temperature (Tmax). This is expected because higher turbine inlet
temperature increases the Rankine cycle efciency. However, its
maximum value is limited by the maximum HTF temperature.
The effect of turbine inlet pressure on LCOE is studied using the
cost data given in Table 2 and Table 3. DNI data for the simulations
are taken from Ramaswamy et al. (2013) and the results are shown
in Fig. 5. Results show that the cost optimal turbine inlet pressure is
about 6 MPa which is lesser than the thermodynamically optimal
value (7.5 MPa), as explained. It may be observed that for turbine
inlet pressure within 3.5e10 MPa, the LCOE remains within 1% of
the maximum value. However, the higher pressure is limited by the
thermodynamically optimal value. Therefore, based on the assumptions of equipment characteristic parameters and cost data,
the cost optimal turbine inlet pressure is about 3.5e7.5 MPa.
3. Effect of design radiation on overall efciency and
levelized cost of energy
The effect of design radiation on aperture specic net design
power output as function of turbine inlet pressure is shown in
Fig. 6, which demonstrates that the power output increases with
increase in design radiation. This is expected because higher design
radiation decreases the collector aperture area, for the xed design
power output requirement. However, very high design radiation
results in low capacity factor of the plant and very low design radiation results in excessive unutilized energy (Desai et al., 2014).
Therefore, there exists an optimal design DNI for a CSP plant which
minimizes the LCOE. Fig. 7 demonstrates the effect of design radiation on LCOE as function of turbine inlet pressure. It may be noted
that LCOE is the lowest for design radiation of 600 W/m2. It may
also be observed that, there is no signicant change in the thermodynamically as well as cost optimal turbine inlet pressure with
variation in design radiation.
4. CSP plant with regenerative Rankine cycle
Regenerative feed-water heating is commonly used for
increasing the thermal efciency of the steam Rankine cycle.
Simplied schematic of a PTC based CSP plant using regenerative
Rankine cycle is shown in Fig. 8. It should be noted that steam, at
some intermediate pressure, is withdrawn from the turbine (state
9). This is mixed directly with feed water (at state 8) in a direct
contact heater and the resultant mixture (at state 10) is fed to
second feed water pump. The other state points are same as
explained earlier.
Variations of net design power output and LCOE as function of
turbine inlet pressure, for basic and regenerative Rankine cycles,
are shown in Fig. 9. This gure demonstrates that the cycle modication increases the net design power output and decreases the
LCOE, as expected. In case of regenerative Rankine cycle, the thermodynamic and cost optimum range (for 1 MWe plant) is about
6.2e10 MPa and 4.5e10 MPa, respectively. It may also be noted that,
the thermodynamically optimal as well as cost optimal turbine
inlet pressure increases with regeneration. The increase in aperture
specic net design power output is about 7.9% with single regeneration (at Prth,opt 10 MPa) compared to CSP plant without
regeneration (at Prth,opt 7.5 MPa). Moreover, the decrease in LCOE
is about 3.9% with regeneration (at Prcost,opt 8 MPa) compared to
CSP plant without regeneration (at Prcost,opt 6 MPa).
Table 2
Equipment cost data for economic analysis.
Equipment
Cost correlation
e
a$kWb
a$kWeb
a$kWth b
FP $a b$kW c$kW2
Heat exchanger
a$Area0:65
HX $Fc 2:29
Fc Fd Fp $Fm
Civil works
Miscellaneous cost
Land and site development cost
a$kWe b$kWe2
280 ($/m )
a 31,093; b 0.41
A 2447; b 0.49
A 597; b 0.68
a 6607; b 485;
c 0.417; FP 2.12
a 533;
Fd 1.35 (kettle type),
0.85 (U-tube);
Fm 1 (CS/CS material);
Fp 0.25 (pressure 2.5 MPa),
0.52 (pressure 5.5 MPa),
0.55 (pressure > 6.9 MPa)
a 169; b 0.00053
183 ($/kWe)
20 ($/m2)
Parameters for cost correlations have been updated to 2014 using Chemical Engineering Plant Cost Index.
Reference
Krishnamurthy et al. (2012)
rrez-Arriaga et al. (2014)
Gutie
rrez-Arriaga et al. (2014)
Gutie
rrez-Arriaga et al. (2014)
Gutie
rrez-Arriaga et al. (2014)
Gutie
Douglas (1988)
267
Fig. 8. Simplied schematic of a PTC based CSP plant using regenerative Rankine cycle.
Fig. 5. Levelized cost of energy as function of turbine inlet pressure at different turbine
inlet temperature.
Fig. 6. Aperture specic net design power output as function of turbine inlet pressure
at different design DNI.
Fig. 9. Aperture specic net design power output and LCOE as function of turbine inlet
pressure for basic and regenerative Rankine cycles.
Fig. 7. Levelized cost of energy as function of turbine inlet pressure at different design
DNI.
Fig. 10. Aperture specic net design power output as function of turbine inlet pressure
for different plant size.
268
Fig. 11. Aperture specic net design power output as function of turbine inlet pressure
for PTC based CSP plant using molten salt as HTF.
Fig. 14. Aperture specic net design power outputs as function of turbine inlet pressure for different plant size with reheat Rankine cycle.
Fig. 12. Levelized cost of energy as function of turbine inlet pressure for different plant
size.
Fig. 13. Simplied schematic of a PTC based CSP plant using reheat Rankine cycle.
Fig. 15. Levelized cost of energy as function of turbine inlet pressure for different plant
size with reheat Rankine cycle.
269
Fig. 17. Aperture specic net design power output as function of turbine inlet pressure
for different plant size with reheat-regenerative Rankine cycle.
With the use of molten salt as HTF, the steam temperature (Tmax)
up to 540 C is achievable. As a result, higher steam turbine efciency, higher dryness fraction at the outlet of turbine, and lower
LCOE can be achieved. Fig. 11 shows the variation of aperture specic net design power output as function of turbine inlet pressure,
for PTC based CSP plant using molten salt as HTF. It may be
observed that, the thermodynamically optimal turbine inlet pressure increases with the plant size and typical operating pressure
(about 18 MPa) of a conventional steam power plant can be
achieved.
The effect of plant size on LCOE is shown in Fig. 12; LCOE decreases with increase in plant size. The cost optimal turbine inlet
pressure also increases with plant size. Typically, in larger plants
the steam is expanded in two stages, and reheating the steam in
between these two stages of the turbine helps in achieving the
minimum desirable dryness fraction at the outlet of the last stage of
the turbine.
Fig. 18. Levelized cost of energy as function of turbine inlet pressure for different plant
size with reheat-regenerative Rankine cycle.
Fig. 16. Simplied schematic of a PTC based CSP plant using reheat-regenerative Rankine cycle.
270
Fig. 19. Levelized cost of energy as function of turbine inlet pressure for different
places with reheat-regenerative Rankine cycle.
6. Conclusions
In this paper, effects of turbine inlet pressure, turbine inlet
temperature, design radiation, plant size, and various modications
of Rankine cycle on overall efciency as well as LCOE for the PTC
based CSP plant, without hybridization and storage, are presented.
Moreover, the variation in optimal turbine inlet pressure with
turbine inlet temperature, design radiation, plant size, and various
modications of Rankine cycle are also determined. The important
observations are summarized in Table 4. In case of a PTC based plant
with basic Rankine cycle, thermodynamically and cost optimal
turbine inlet pressures for 1 MWe plant are about 4.5e7.5 MPa and
3.5e7.5 MPa, respectively.
The optimal turbine inlet pressure is a weak function of design
radiation. However, the optimum value increases with plant size
and various modications of Rankine cycle. The optimal turbine
inlet pressures for 5 MWe, 25 MWe and 50 MWe plants (with
reheat-regenerative Rankine cycle) are 7e13 MPa, 9e15 MPa and
9.5e15 MPa, respectively. The aperture specic net design power
output increases and LCOE decreases with increase in turbine inlet
temperature, plant size, and various modications of Rankine cycle.
Additionally, there is a cost optimal design radiation that minimizes
the cost of electricity generation.
The estimated minimum LCOE is about Rs. 11.3 per kWh (18.8 /
kWh). This cost is higher compared to coal (Rs. 2.5 per kWh), nuclear (Rs. 3 per kWh) as well as natural gas (Rs. 5.5 per kWh) based
thermal power plants in India (Nature, 2014). The LCOE for PTC
based CSP plant may further decrease with higher plant size,
multiple extractions from the steam turbine, thermal storage as
Table 4
Summary of results.
Energy optimum
range (MPa)
Cost optimum
range (MPa)
Minimum levelized
cost of energy (/kWh)
1
1
5
25
50
5
25
50
4.5e7.5
6.2e10
7.5e11.5
9e13.5
9e13.5
9e13
10.5e15
10.5e15
87.9
94.9
108.2
115.6
116.5
115.7
123.5
124.7
3.5e7.5
4.5e10
6e11.5
7.5e13.5
8e13.5
7e13
9e15
9.5e15
33.6
32.3
22.9
20.4
19.9
21.9
19.4
18.8
271
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