Professional Documents
Culture Documents
Xin Zhang
e-mail: XZhang@soton.ac.uk
Aerospace Engineering,
School of Engineering Sciences,
University of Southampton,
Southampton SO17 1BJ, UK
Introduction
The flow around a wheel in contact with the ground is of importance in the field of road vehicle design and aerodynamics.
Wheels can have a significant influence on the flow around road
vehicles. This is particularly so for open-wheeled racing cars
where the wheels contribute some 40% 1 of the total drag and
introduce considerable complexity to the flow around other elements of the car. Wheels are also a major contributor to the noise
generated by ordinary road vehicles 2 such as cars and trucks.
Despite the obvious practical importance of the flow that remains
poorly understood. The current understanding, based on assumption and limited experiment, falls short of the detailed understanding of similar bluff body flows such as that around a cube 3 or a
simplified vehicle body 4. A factor in this is undoubtedly the
difficulties that arise when one tries to measure the forces and
pressures acting upon a wheel rotating in contact with the ground.
Computational approaches may offer a means to study the flow
that avoids some of these difficulties.
A number of attempts have been made to measure the aerodynamic forces acting upon a wheel in contact with the ground.
These attempts have met with varying levels of success. Two basic methods have been tried and they are described in this paper
by the terms direct and indirect. The direct method is to measure
the aerodynamic forces using a wind tunnel balance or, more recently, a load cell. The problem with this method is the interference of unknown and variable contact forces acting between the
wheel and the ground. This is principally a problem for the lift
force measurement since the contact forces act parallel to the lift
force. The indirect method is to measure the surface pressure,
using an electronic system inside the wheel, and integrate over the
surface to derive the aerodynamic forces. Although this avoids the
problem of contact forces it brings with it the considerable problem of putting sensitive electronics inside a rapidly rotating wheel.
Morelli 5,6, Stapleford and Carr 7, and Cogotti 8 made
aerodynamic force measurements using the direct method. In each
case a fixed ground plane was used and a small gap left between
the wheel and the ground to allow rotation by a motor. In one set
of experiments, Stapleford and Carr 7 also used a moving
ground and left a small gap to avoid the interference of contact
forces. For the experiments with a fixed ground, Stapleford and
Contributed by the Fluids Engineering Division for ASME for publication in the
JOURNAL OF FLUIDS ENGINEERING. Manuscript received July 14, 2005; final manuscript
received October 12, 2005. Assoc. Editor: Surya P Vanka.
Carr 7, and Cogotti 8 sealed the gap with strips of paper and
foam rubber, respectively. The results indicated that the stationary
and rotating wheels both produced positive lift when the gap was
sealed. If the gap was left unsealed, for the rotating wheel only,
negative lift was produced. The rotating wheel, with the gap
sealed, produced less lift and less drag than the stationary wheel.
These results demonstrated that a wheel must be in actual or
effective contact with the ground for a correct experimental
simulation.
Most studies of road vehicles, particularly those that operate in
ground effect, are conducted with a moving ground to eliminate
the ground boundary layer beneath the vehicle. As such actual
ground contact for wheels is the only practical option and direct
lift force measurements have long been unfeasible, although direct
drag force measurements have been possible with wheel drag load
cells for some time. Recent advances in load cell and moving
ground technology have made it possible to make direct lift force
measurements with the wheel in contact with the ground. Rather
than suspending the wheel from a wind tunnel balance the wheel
rests on a load cell beneath the moving ground belt. Waschle et al.
9 used this approach and reported results in qualitative agreement with the earlier work of Stapleford and Carr 7, and Cogotti
8.
Fackrell and Harvey 1012 made the first, and probably best
known, aerodynamic force and pressure measurements with the
indirect method. A moving ground was used and the wheel could
be configured with a range of tread widths and sidewall profiles.
The results confirmed the lift and drag force characteristics observed in the earlier work of Stapleford and Carr 7, and Cogotti
8. For the rotating wheel, they predicted and observed a sharp
positive pressure peak, at roughly C P = 2, immediately upstream of
the line of contact between the wheel and ground. It was proposed
that the pressure peak was the result of a pumping effect that
occurs as the boundary layers on the moving wheel and ground
surfaces are forced towards the line of contact before emerging in
a jet at the edges of the wheel. They regarded this as a unique
feature of the rotating wheel flow and one that had an important
influence on the surrounding flowfield. Based on the same considerations a negative pressure peak, downstream of the line of contact, was predicted but not observed.
Recently, Hinson 13, Whitbread 14, Skea et al. 15, and
Mears et al. 1618 have also made aerodynamic force and pressure measurements by the indirect method. A quantitative comparison of these results and Fackrell and Harveys 1012 results
is not meaningful since a different wheel geometry was used in
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Description of Computations
2.1 Wheel Geometry and Flow Conditions. The computations model the experimental configuration used by Fackrell and
Harvey 1012. A range of tread widths and sidewall profiles
were used in their experiments. We chose to study a single wheel
geometry, described in their nomenclature as A2, for which the
most detailed rotating results were reported. A set of coordinates
describing the wheel profile was determined by scanning and
carefully measuring Figs. 2-1 and 2-2 in 11. The wheel has a
diameter of 0.416 m and a breadth of 0.191 m. Further details of
the wheel dimensions are shown in Fig. 1.
The experiments were conducted at a Reynolds number, based
on wheel diameter, of 5.3 105. This corresponds to a flow velocMAY 2006, Vol. 128 / 521
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ui
=0
xi
2ui
ui
1 p
ui
=
+ 2
uu
+ u j
xj
t
xi
xj xj i j
ing road vehicle flows. The S-A model has a reputation for
economy and robustness. The RKE model represents a more advanced class of two-equation turbulence model. It was chosen
because it has been shown by its authors 29 to perform well for
flows involving rotation and large-scale separation. Both of these
features are prominent in the flow around a rotating wheel.
2.4 Numerical Method. The incompressible RANS equations are solved using an implicit, segregated, three-dimensional
finite volume method. A second-order accurate, upwind discretization scheme is used for the convective and viscous terms of the
RANS equations. Pressure-velocity coupling is implemented with
the SIMPLEC algorithm. Temporal discretization is done using an
implicit, second-order scheme. A multigrid scheme is used to accelerate the rate of convergence. Additional details of the numerical method can be found in 27.
2.5 Computational Grid. The computational grid Fig. 2 is
closely modeled on the experimental configuration, with the same
width and height as the test section, and the same wheel position
within the test section. The geometry of the computational grid is
shown in Fig. 3. All of the geometric quantities are nondimensionalized with the wheel diameter, d, equal to 0.416 m. The domain
is z1 / d = 3.66 in width and y 1 / d = 2.93 in height. The inflow
boundary was placed a distance x1 / d = 5 upstream of the wheel
and the outflow boundary a distance x3 / d = 15 downstream of the
wheel. These upstream and downstream distances were chosen,
after preliminary SRANS simulations, to be large enough to minimize the influence of the boundaries on the final solution and
small enough to minimize the number of grid cells. Similar values
have been found sufficient in simulations of comparable bluff
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Results
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the wheel, perhaps because the rounded side edge or the constantly varying rear face angle suppress their formation. However,
the interacting flows appear to have the same effect on flow
attachment.
A low velocity flow exists from the top of each hub cavity and
interacts with the main streamwise flow around the sides of the
wheel. The regions of interaction are delineated by arch shaped
separated shear layers E in Fig. 5 that extend from the hub
cavity shear layers, around the upper sides of the wheel and into
the wake. The shear layers, surrounding main streamwise flow,
and hub cavity flows are all entrained into the downward flow at
the rear of the wheel in two regions, indicated by high vorticity
magnitude, that extend into the wake F in Fig. 5. Another separated region is formed on the rearmost side edges G in Fig. 5.
The rotation in the associated surface flow C in Fig. 4 indicates
a small circulation in the separated region that is imparted by the
flow into and down the rear face of the wheel.
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the shear layer from the lower separation region. Downstream the
vortices spread laterally and weaken but remain discernable to the
limit of the domain as regions of low momentum and low
vorticity.
Rotating. In common with the stationary wheel, a pair of counterrotating longitudinal vortices N in Fig. 10 are formed in the
lower near wake of the wheel. Evident differences exist in their
mechanism of formation. Whereas the stationary wheel vortices
are formed when the flow down the rear face of the wheel rolls up
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authors chose to use a 33% wider wheel for the stationary measurements. As such those results are included for qualitative comparison only. The computed results referred to are from the fine
grid.
Stationary. The flow stagnates at a point, slightly below the
front of the wheel, predicted as = 4.5 deg by the S-A and RKE
Fig. 11 Vorticity and velocity vectors in the x / d = 1 plane showing a longitudinal vortex in the lower near wake of the wheel. a Stationary. b Rotating.
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3.3 Pressure Lift and Drag Forces. The time-averaged surface pressures were integrated over the surface of the wheel to
obtain the section Fig. 13 and total Table 1 pressure lift and
drag coefficients. The results are compared to Fackrell and Harveys 1012 experimental results. The integration procedure
used in the experiments was exactly followed and the surface
pressures taken from the same position as the 17 spanwise pressure tappings covering the tread and side surfaces. The numbering
of the tappings follows the convention used in the experiments.
Computed results are from the fine grid.
The section lift and drag coefficients for the rotating wheel are
shown in Fig. 13. The difference between the experimental and
computed section lift coefficients is significant. For example, at
the center of the wheel Tapping 9, Fig. 13a the experimental
section lift is CL = 0.64 compared to the computed section lift of
CL = 0.46 S-A and CL = 0.47 RKE. The other pressure tappings on the tread surface Tappings 59 are similarly affected.
The section lift discrepancy is a result of the error in the surface
pressure measurements around the line of contact, specifically the
Table 1 Time-averaged
coefficients
pressure
lift
and
drag
force
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Discussion
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Nomenclature
A
b
CD
CL
CP
d
D
L
p
p
q
Re
U
u,v,w
x,y,z
Greek Symbols
dynamic viscosity, kg/ms
angular position of wheel, +ve in the direction
of rotation, deg
freestream density, kg/ m3
References
than those behind the stationary wheel. We have identified differences in the mechanisms of formation to explain this observation.
Comparison to experiment 1012 shows that the computations predict the surface pressures and pressure lift and drag forces
with good accuracy overall. Although, for the rotating wheel, the
agreement on surface pressure near to the line of contact is poor.
We have argued that this is due errors in the surface pressure
measurements and not a shortcoming in the computations. More
generally these errors seem to be a shortcoming common to all
pressure measurement systems 1318. The agreement on lift reflects the agreement on surface pressure for the rotating wheel.
Drag is relatively insensitive to the pressure near the line of contact and as such the agreement on drag is much better. The computations with both the S-A and RKE turbulence models predict
similar results, but the S-A computations were better at predicting
surface pressures, separation position and pressure forces. Although the S-A computations showed a greater degree of sensitivity, especially in the flowfield, to the grid resolution than did the
RKE computations. In conclusion, the good quantitative and
qualitative agreement with the experimental results shows that
computations have successfully captured the mean structures in
the flow around an isolated wheel in contact with the ground.
Acknowledgment
The authors wish to thank BAR Honda Fl, especially Willem
Toet and Jonathan Zerihan, for their assistance during the course
of this work.
Journal of Fluids Engineering
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