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R&TPO-msrWI-4
Wl-4
Date;
Date:05/02/2000
05/02/2000issue
issue3.3.
4. In accordance with ISO 2553 which of the following elementary symbols is representative of
plug weld?
a- ^
b.
Si i
.r\
I
[ 'y'
i)i I \/fuo(sr
r, . > /
i 'j
Welding Inspection
5.1.InWhich
aceordance
BS EN
whiehofwelding
symbol
best represents a double J butt
of the with
following
are22553
properties
cellulose
electrodes?
weld?
Name: ................................................
a. Viscous slag, large volumes of gas shield and
UTS
valuesis
above
90,000p.s.i.
This
column
for official
use Xonly
b.a. Large volumes
and hydrogen contents < 15ml per
UJof gas shield, high spatter content
Results
Signed: ...............................................
lOOgofweld metal deposited.
t-^
Marker 1: ^ ^
large volumes of gas shield, hydrogen contents in most ci^mstances'S/ h 15ml per lOOg
Date: ..................................................
Marker
2:
^
b.of weld metal deposited and should be never baked.
L
d. High spatter content. High deposition rates and hydrogen contents >15ml per lOOg of
1
weld metal deposited.
/^)/(^
]
ri
u
h
0|
QfCx)N0 OOT
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R&TPamsr WI-4
Date: 05/02/2000 issue 3.
S 'T C
/XfC-'iVu
cP
160 20
Is
(^. Local reductiopdh chromium content occurring in unstabilised austenitic stainless steels.
6. Which is the most likely appearance of lack of root fiision on a radiograph taken of a
b. Slow plastic deformation of metal under a constant stress at elevated temperatures.
single vee butt weld?
c. Types of crack, which may occur in materials that, are in a state of tensile stress and in
-LJ\CK
contact line
withwith
a corrosive
medium.
^ (3 A dark straight
a light root
d. straight
A type of
occurs
^ b. A dark
linecrack,
with which
a darker
root in the HAZ of the weld of low alloy, steels during
p.w.h.t.
c. A dark
root with straight edges.
d. A dark uneven straight line with a light root
^
/fick of-
of- ioyiDWx
7. What isAmeant
by the
term
specification?
document
that
prescribes
the requireineiiis with which the product or service has to
EUM32>-'
conform.
b. ' A set of guidelines recommending praetices or procedures.
c. A general term given to all normative documents.
d. A written description of the exact steps to be followed in manufacturing a product.
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R&TPO-msr WI-4
Date: 05/02/2000 issue 3.
13.What would be the symbol, to BS EN 22553, for a weld to be made around the full
periphery of a box girder carried out on site?
a. A circle drawn around the junction of the arrow line and reference line.
^ A circle drawn around the junction of the arrow line and reference line with a black flag
shown at the top of the circle.
/
A flag drawn at the junction of the arrow line andreference line, d. A square drawn
around the junction of the arrow line and reference line with a black flag shown on top of
the square.
14. Which of the following is applicable to electrode efficiency?
a. The mass of metal deposited as a percentage of the mass of core wire melted.
b. Iron powder electrodes have efficiencies above 100%.
c. Electrodes of high efficiencies (iron powder) tend to^oduce welds of smooth and flat
profiles.
d. Both a and b.
All of the above.
15. When considering cellulose electrodes, what gives these electrodes deep penetration
characteristics:
a^ The hydrogen content within the gas shield. '^
Arc length,
c. Potassium silicate
^d. 1 Rate of
travel.
16. Which of the following electrodes would you expect to have the highest elongation value?
a. E51.
ocO'
E43.
c. E80.
^
d. E90.<- LOV<^ES^
c
5o 6
17. Which of the following best describes a semi-automatic welding process?
The welder is responsible for the arc gap and travel sp^ed.
The welder is responsible for travel speed only.
c. The welding plant controls both arc gap and travel speed but under constant
supervision, y
d. The welding plant controls both travel speed and arc gap, no supervision required. V
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R&TPO-msr Wl-4
Date; 05/02/2000 issue 3.
18.
a.
b.
c.
What would be the main effect produced by increasing the kV* in radiography?
An increase in sensitivity.
An increase in definition.
ft
A reduction in density. ^
A reduction in contrast.
1
a.
Radiography.
Ultrasonics.
c. Dye penetrant.
d. Lamellar tearing can not be detected using NDE.
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R&TPO-msr Wl-4
Date; 05/02/2000 issue 3.
26.Which of the following defects are likely to be missed using x-ray as the inspection
medium?
a. Plate laminations, lack of sidewall fusion on a single U butt weld preparations and cap
overlap.
Toe crack, Plate laminations and lack of side wall fusion on a single U butt weld
preparation.
^ Plate laminations, lack of inter run fusion with the MAG welding process and'
overlap.
d. All defects are detected when using x-ray.
b.
28.
a.
b.
c.
d.
29. Which of the following constituents are added to electrode fluxes to aid arc stability?
a. Aluminium oxide, manganese and silicon. |0 Ov \ 0\^
Calcium carbonate, potassium silicate and titanium oxide.
S ! ic. Thorium, cerium oxide and carbon dioxide, 'h 'T\(^
d. Aluminium oxide, silicon and magnesium. _
30. Which of the following are applicable to fatigue cracking? a. A rough randomly
tom fi-acture surface, an initiation point and beach mark(s).
^ A smooth fracture surface, an initiation point and beach mark(s).
Beach mark(s); step like appearance and a secondary mode of failure,
of the above.
V/iC;.
i'J
|\\ c i f- i
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