Tomografia

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Emotion (2007) / Spirit

CT
Maintenance Instructions
System
Maintenance of the CT system
This document is valid for:

SOMATOM Emotion 6-slice configuration
SOMATOM Spirit Power
SOMATOM Spirit
The protocol CT02-025.832.02.13.02 is required for these
instructions
Siemens, 2006
10165977
10165888
10165566
10046789
10045692
Print No.:
Replaces:
CT02-025.831.02.13.02
CT02-025.831.02.12.02
Siemens, 2006
All documents may only be used for rendering
services on Siemens Healthcare Products. Any
document in electronic form may be printed
once. Copy and distribution of electronic documents and hardcopies is prohibited. Offenders
will be liable for damages. All other rights are reserved.
English
Doc. Gen. Date: 01.11
SSME CS
n.a.
2006
Copyright / Version / Disclaimer
1Copyright / Version / Disclaimer
Copyright
Siemens, 2006 refers to the copyright of a Siemens entity such as Siemens Aktiengesellschaft - Germany, Siemens Mindit Magnetic Resonance Ltd. - China, Siemens Shanghai Medical Equipment Ltd. - China, Siemens Medical Solutions USA Inc. - USA and/or
Siemens Healthcare Diagnostics Inc. - USA.
Document Version
Siemens reserves the right to change its products and services at any time.
In addition, manuals are subject to change without notice. The hardcopy documents correspond to the version at the time of system delivery and/or printout. Versions to hardcopy
documentation are not automatically distributed. Please contact your local Siemens office
to order current version or refer to our website http://www.healthcare.siemens.com.
Disclaimer
Siemens provides this documentation as is without the assumption of any liability under
any theory of law.
The installation and service of equipment described herein requires superior understanding of our equipment and may only be performed by qualified personnel who are specially
trained for such installation and/or service.
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Table of Contents
0
Table of Contents
1 _______ General ________________________________________________________ 6

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System Maintenance Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Maintenance Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Partial Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Maintenance Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Partial Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Full Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spirit / Spirit Power and IES of Emotion: Preventive Parts Replacement . . . . . . . . .
Checking the drive belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the gantry brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
8
9
10
10
10
10
10
11
2 _______ Prerequisites __________________________________________________ 13

Tools and auxiliary materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Documents required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare parts required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measurement devices and auxiliary materials required . . . . . . . . . . . . . . . . . . . . . .
Consumables required (lubricants, filters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
13
13
13
14
14
14
15
3 _______ Safety Inspections according to EN 62353:2008 _____________________ 16

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools and auxiliary materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
16
16
Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cables and Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
18
19
Checking the Protective Earth Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Measuring the Leakage Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Measuring the Insulation Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Function tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the emergency STOP circuit of the system. . . . . . . . . . . . . . . . . . . . . . . .
Checking radiation shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiation indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the function of the door contact switch . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the patient positioning aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emotion 2007 only: Checking the function of the Line Connection Box . . . . . . . . . .
24
24
24
25
25
25
26
Additional inspections for Systems with Mobile Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Transportation locks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Gantry:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Next Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 _______ Preventive Maintenance (Part 1)___________________________________ 31

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools and auxiliary materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
31
31
Patient handling system (PHS P15 P/N: 08596566) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubricating the horizontal drive spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating the vertical drive spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating the guide rails at the head-end of the table. . . . . . . . . . . . . . . . . . . . . . .
Lubricating the guide rails at the foot-end of the table. . . . . . . . . . . . . . . . . . . . . . . .
Checking the anchoring of the patient table to the floor . . . . . . . . . . . . . . . . . . . . . .
35
35
35
36
37
37
Patient handling system (PHS1A P/N: 10355389) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubricating the vertical drive spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating the guide rails of the table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the horizontal belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the anchoring of the patient table to the floor . . . . . . . . . . . . . . . . . . . . . .
38
38
39
39
40
Next steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5 _______ Preventive Maintenance (Part 2)___________________________________ 42

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools and auxiliary materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
42
42
42
Option Monitor Ceiling System - only for Ondal systems, MCS 1, mat. no. 10430762 and
MCS 2, mat. no. 10430763 (delivery started in 2010). . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Time and manpower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Visual checks of the Monitor Ceiling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Functional Checks of the Monitor Ceiling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Sliding gantry (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the air outlets on the gantry top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the slip rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the power brush assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking / replacing the power carbon brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the signal data brush assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking/replacing the signal data brush block . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking / replacing the air filters for the gantry . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating the main bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spirit / Spirit Power only: Checking the Teflon filter in the collimator box . . . . . . . . .
Checking / replacing the air filter in the right gantry stand. . . . . . . . . . . . . . . . . . . . .
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46
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47
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48
50
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53
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Table of Contents
Cleaning the tube cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Inclining the gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Cleaning ICS and IRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Next steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6 _______ Preventive Parts Replacement ____________________________________ 57

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools and auxiliary materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
57
57
57
Replacing the UPS (Spirit / Spirit Power / IES of Emotion) . . . . . . . . . . . . . . . . . . . . . . 58

Next steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7 _______ Image Quality __________________________________________________ 61

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Performing the quality check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Next steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8 _______ Final Steps ____________________________________________________ 64

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Installing the Unit Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Checking the system protective conductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General notes when measuring at the monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOMATOM Spirit / Spirit Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOMATOM Emotion 6/16 (2007) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
66
67
68
Cleaning the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Testing the system application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9 _______ Changes to previous version _____________________________________ 72
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General
1-
1.1
Safety Information
1.1.1
General
General
Only qualified and system trained persons are allowed to perform CT system installation,
service, maintenance and quality assurance.
To avoid any risk of injury to persons or damage to the system, the safety instructions must
be read and observed in the:
General Safety Notes (TD00-000.860.01.xx.xx)
and
Product-specific safety notes (CT02-025.860.02.xx.xx) (CT02-025.860.02 / Product-specific safety notes)
The Product-specific safety notes contains important information about:
General safety information about the gantry, patient table and laser products.
Attachment of screws and nuts, adjustment instructions for torque wrench and use of
Loctite.
Safety advises (Hazard Keys)
1.1.1.1
High voltage
NOTE
Dangerous voltages may be present.

Switch off the main power supply before working on the system and secure the system against unintended switch-on.
Allow at least two minutes discharge time after switching off
the system. Prior to starting work on the components indicated below, measure the voltage level in the PDS (right gantry stand) between D450 X7 and X9 for Spirit / Spirit Power, or
between fuse holder F3.2(+) and F4.2(-) for Emotion 6/16
(2007). The voltage must be below 40 V DC.
1.1.1.2
Working in the gantry
Prior to starting work in the gantry:

- Wait until rotation has stopped
- Disable gantry rotation via service switch S5 on MAS D301
- Use the mechanical brake to prevent gantry rotation while working in the gantry.
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General
7
- Connect the stationary and rotating part of the gantry with a ground cable before
working in the gantry.
NOTE
1.1.1.3
Remove the cable prior to rotating the gantry.
Automatic procedures
NOTE
1.1.1.4
Radiation protection
NOTE
1.1.1.5
Do not leave the system unattended when a program is running with automatic movements or automatic radiation.
Observe radiation protection regulations.
Bloodborne pathogens
NOTE
Siemens, 2006
Take appropriate precautions against exposure to

blood-borne pathogens when handling parts of the system
that may have come into contact with patients.
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General
1.2
System Maintenance Times
1.2.1
System Maintenance Cycle
1.2.2
Partial Maintenance
every 6 months
Full Maintenance
every 12 months
Spirit / Spirit Power / IES of Emotion: Preventive Parts Replacement
every 2 years
Partial Maintenance
Partial Maintenance consists of:
Preparations
30 min
Only for systems with option Mobile Kit: Safety Inspections
60 min
Only the following tasks for Preventive Maintenance (Part 1) have to 60 min
be executed for PHS1A (P/N: 10355389) during the first time of partial
maintenance:
Checking the horizontal belt tension.

Only the following tasks for Preventive Maintenance (Part 2) have to
be executed:
Sliding gantry (optional)

- Check the switching elements (front and rear)
Cleaning the slip rings

Cleaning the power brush assembly
Checking/replacing the power carbon brushes
Cleaning the signal data brush assembly
Checking/replacing the air filter for the gantry
Cleaning ICS, IRS

Image Quality Check
30 min
Final steps (without Checking the system protective conductor, step 30 min
8.3)
1.2.3
Full Maintenance
Full maintenance consists of:
Preparations
30 min
Safety Inspections according to EN 62353:2008
40 min
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General
1.2.4
Only for systems with option Mobile Kit: Safety Inspections
60 min
Preventive Maintenance (Part 1)
40 min
130 min
Image Quality Check
30 min
Final steps
30 min
Preventive Parts Replacement

Spirit / Spirit Power and IES of Emotion: Preventive Parts Replace- 30 min
ment
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10
General
1.3
System Maintenance Planning
1.3.1
Partial Maintenance
Partial maintenance is performed every 6 months and grouped into 3 core packages:
- Safety Inspections
- Excerpt from Preventive Maintenance (Part 2)
- Image Quality Check
1.3.2
Full Maintenance
Full maintenance is performed every 12 months and includes partial maintenance as well.
To improve planning and maintenance, the individual tasks have been grouped into 4 core
packages as follows :
-

Image Quality Check
Each of these 4 packages can be performed independently of the others and includes the
complete instructions in the corresponding chapter. This makes it possible to schedule full
maintenance over several days. The required work times will be extended in accordance
with the corresponding Next steps.
1.3.3
Spirit / Spirit Power and IES of Emotion: Preventive Parts Replacement

APC 750VA UPS (P/N: 03806739 and 03806747) and MGE 1500VA UPS (P/N: 07733376
and 07733368) have to be replaced every 2 years beginning with the date of installation.
The date for the next replacement has to be documented in the Maintenance Protocol.
(Note: MGE 2200VA UPS (P/N: 07735090) and new HenDan 1500VA UPS (P/N:
10049948 and 10049944) are equipped with a long-lasting battery (5 years / 25 C). Therefore, preventive replacement of the UPS is not necessary.)
1.3.4
Checking the drive belt tension

NOTE
The drive belt tension has to be measured during system

installation, each time maintenance is performed, and after
replacement of the drive belt. Additional measurements are
unnecessary.
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General
11
Measure the distance (1) between
the washer and the edge of the cylinder with a feeler gauge as shown.
The distance must be
between1.8 mm and 2.2 mm.
If necessary, adjust the distance with

the adjustment screw (2).
1
2
1.3.5
Fig. 1:
Drive belt tension
Pos. 1
Distance
Pos. 2
Adjustment screw
Checking the gantry brake

NOTE
A loose gantry brake may lead to safety-related risks, e.g.,

during tube replacement. The gantry brake has to be checked
during system installation and each time maintenance is performed on the system.
Follow the steps below to check the gantry brake:
Switch off the system and secure it against unintended switch on.
Lock the gantry brake.
With a reasonable force, carefully push the HV tank clockwise to check if the gantry disk
rotates.
If the disk rotates, the gantry brake has to be adjusted.
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12
General
If necessary, adjust the gantry brake as
shown in the steps below:
Unlock the brake (3) and loosen the

brake shaft lock nut (1) until the brake
cap (4) screw is moveable by hand.
Note: the shaft lock nut (1) may look
different depending on the system
assembly.
Turn the brake cap (4) away from the
Fig. 2:
Example - Gantry Brake, Spirit
Pos. 1
Brake shaft lock nut
Pos. 2
Brake shaft
Pos. 3
Brake handle
Pos. 4
Brake cap
gantry belt to leave a small gap

between the brake cap and the gantry belt.
Lock the brake (3), and screw in the

brake cap (4) until the brake cap (4)
touches the gantry belt.
Unlock the brake and turn the brake

cap (4) one more time clockwise
toward the gantry belt to assure tight
attachment.
Fasten the brake shaft lock nut (1).

Lock the brake to test the adjustment
result.
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Prerequisites
13
2-
Prerequisites
2.1
Tools and auxiliary materials required
2.1.1
Documents required
Maintenance Protocol CT02-025.832.02
Replacement of parts (Gantry/PHS) CT02-025.841.03
2.1.2
Tools required
Standard tool kit
Sliding calipers
Feeler gauge
Torque wrench (25 Nm, 50Nm)
2.1.3
Spare parts required
2.1.3.1
Power carbon brush kit

Tab. 1
Spirit / Spirit Power: Content of carbon brush set (power)
Content
Item number
Amount
Required
Carbon brush set (power)
38 06 333
15
15
spare
carbon brushes CA40 (6 x 6 x 20mm)

screw caps (M10x1)
Tab. 2
Emotion 6/16 (2007): Content of carbon brush set (power)
Content
Item number
Amount
Required
38 18 254
19
19
spare
carbon brushes CA40 (6 x 6 x 20mm)

screw caps (M10 x 1)
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14
2.1.3.2
Prerequisites
Signal carbon brush kit
Tab. 3
Spirit / Spirit Power: Content of carbon brush set (signal)
Content
Item number
Amount
Required
Carbon brush set (signal)
38 04 684
spare
signal brush block

carbon brushes CA40 (3 x 4 x 20 mm)
screw caps (M7 x 0.75)
Tab. 4
Emotion 6/16 (2007): Content of carbon brush set (signal)
Content
Item number
Amount
Required
38 04 692
spare
signal brush block

carbon brushes CA40 (3 x 4 x 20 mm)
screw caps (M7 x 0.75)
2.1.4
Test equipment required

Quality phantoms
2.1.5
Measurement devices and auxiliary materials required
2.1.6
High pressure grease guns

Small grease guns
Tape measure
Protective conductor meter (item number 4415899 RV090)
Consumables required (lubricants, filters)

Tab. 5
Consumables (Spirit)
Item
Item number
Amount Required
Isoflex Topas NCA 52
15 90 863
2.20 lb
n.a.
Tungrease B.S.
34 73 287
2.20 lb
n.a.
Air flow filter for gantry
100 45 665
Air filter for MAS ventilator 30 68 384
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Prerequisites
Tab. 6
15
Consumables (Emotion 6/16 (2007) / Spirit Power)
Item
Item number
Amount Required
Isoflex Topas NCA 52
15 90 863
2.20 lb
n.a.
Tungrease B.S.
34 73 287
2.20 lb
n.a.
Filter at the bottom of the

gantry
101 66 426
Filter at the left side of the 101 66 195

gantry
Filter at the back of the

gantry
101 66 347
Air filter for MAS ventilator 30 68 384
2.1.7
Cleaning materials
Soft cloth for monitor screen
Cleaning agent for system components (e.g. Plexiglas cleaner, soap suds, or commercially available cleanser)
Siemens, 2006
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16
3-
3.1
General
3.1.1
Safety
NOTE
3.1.2
Preparations
NOTE
3.1.3
Read and observe the safety information contained in the

"Safety information" section of this document. (Safety
Information / p. 6)
Use the "Maintenance Protocol" provided to document all

work performed on the system during this part of the maintenance as well as the results obtained.
Tools and auxiliary materials

n.a.
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3.2
Visual Inspection
3.2.1
System Housing
3.2.1.1
Gantry
SI
17
No safety-relevant damage
Check the housing for safety-relevant damage:

- All gantry housing components
- Both gantry doors
- The Makrolon strips in the gantry opening (scan plane)
The cover panels may not have any visible deformation, sharp edges, or cracks.
3.2.1.2
SI
PHS or MPT-3 (optional for Sliding Gantry)

Check the system housing for safety-relevant damage:

- All patient table housing components
- The upper section of the patient table, including the tabletop
3.2.1.3
SI
System Cabinets

- All system cabinet housing components
3.2.1.4
SI
Sliding Gantry (Optional)


-
The metal band on top of the gantry rail system

All gantry carriage housing components
All housing components of the ceiling-mounted cable system
All control cabinet housing components
All cable column housing components
Siemens, 2006
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18
3.2.1.5
SI
Care Vision CT (Optional)


- All housing components of the support arm system (if available)
- All housing components of the monitor trolley (if available)
3.2.2
Cables and Cable Routing

NOTE
3.2.2.1
SI
The check deals exclusively with visible cables and their

routing / ducts.
System
Cables and cable routing indicate no visible damage.
Go to the table and check the connections identified by a dot ( ) for visible damage and
correct cable routing (as applicable):
The cable insulation has to be intact and show no breaks.
Eliminate the possibility of persons tripping over cables. The cable may not be
routed back and forth across the floor, or near sharp edges.
Cable connections between system components

LCB/
PDC/
MCC
PDS
LCB/MCC
n.a.
PDC/PDS
from to
ICS/
IES/
On-site
Gantry
IRS
n.a.
n.a.
n.a.
n.a.
n.a.
Gantry
n.a.
n.a.
n.a.
IRS
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
ICS/
Console
IES/
Console
On-site
supply
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supply
Siemens, 2006

3.2.2.2
SI
19
Sliding Gantry (Optional)

Cables and ducts routed safely, no visible damage
Check the corrugated hose to the cable system at the ceiling:

The corrugated hose should not show any damage
3.2.2.3
SI
Care Vision CT (Optional)

Cables and ducts routed safely, no visible damage
Check the cables for visible damage and correct routing:

- Cable to the support arm system (if available)
- Cable to the monitor trolley (if available)
The cable insulation has to be intact and show no breaks.
Eliminate the possibility of persons tripping over cables. The cable may not be
routed back and forth across the floor, or near sharp edges.
3.2.3
Accessories
3.2.3.1
Patient Positioning Aids
SI
In proper state without visible damage
Inspect the positioning accessories for damage (head rest, holder, pad).
Check the accessory holder at the head end of the table for damage.
Check the locking mechanism at the patient positioning aids.
- Attach them to the holder at the head end of the table, remove them, and repeat several times.
The accessory has to be installed securely at the patient table.
NOTE
3.2.3.2
SI
If the locking mechanism does not function properly, determine the cause of the problem (e.g., spring, knob, or holder
insert in the table), and replace the corresponding part(s).
Measurement Phantoms and Holder

Inspect the measurement phantoms and holder for damage.

Check the accessory holder at the head end of the table for damage.
Check the locking mechanism at the measurement phantoms.
- Attach them to the holder at the head end of the table, remove them, and repeat several times.
The accessory has to be installed securely at the patient table.
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20

NOTE
3.2.3.3
SI
If the locking mechanism does not function properly, determine the cause of the problem (e.g., spring, knob, or holder
insert in the table), and replace the corresponding part(s).
Osteo Accessory (Optional)

Check the accessory for damage:

-
PE Osteo pad
PE cushion insert
BMD cushion coupling
BMD reference phantom
The accessory part has to be in the proper state and without visible damage.
3.2.3.4
SI
Foot Switch (Optional)

Check the foot switch for damage:

The foot switch part has to be in the proper state and without visible damage.
3.2.3.5
SI
Joystick (Optional)
Check the joystick for damage:

The joystick part has to be in the proper state and without visible damage.
3.2.3.6
SI
IVM (Optional)
Check the IVM for damage:
The IVM has to be in the proper state and without visible damage.
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3.3
21
Checking the Protective Earth Resistance

This test checks the protective conductor resistance of the system.
NOTE
Siemens, 2006
During maintenance, several of the protective ground conductors will be handled. As a result, the protective conductor
resistance measurement will be performed in the Final
Steps chapter of this document. Refer to (Checking the system protective conductor / p. 66) for more information.
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22
3.4

Measuring the Leakage Currents
Device leakage current: not required
Reason: Hard-wired connection and on-site protective measures in case of indirect contact
(e.g., in accordance with DIN VDE 0107).
Patient leakage current at the application section of the patient table (type B): not required
Reason: Insulation between parts under voltage and application section, though metal
parts with protective conductor connections.
Patient leakage current in the ECG module integrated into the table (type BF): not required.
Reason: Design measures and fixed installation.
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3.5
23
Measuring the Insulation Resistance

Not necessary since the system is a Class A system and the visual check was completed
successfully.
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24
3.6
Function tests
To perform the following function tests, the system has to be switched on and in working
condition.
3.6.1
SI
Checking the emergency STOP circuit of the system

Emergency STOP circuit checked
NOTE
All motor-driven system movements must shut down when

the Emergency STOP button is pressed.
Enable the service functions by selecting: Options > Local Service > Test Tools.
Push the red STOP button at the control box.
Select a Rot Mode .

Select: GO
The Rot mode is loaded and gantry rotation starts automatically.
Gantry rotation must be canceled and come to a complete stop.
The displays on the gantry control panels have to be off.
NOTE-window appears on the screen
- Select: Continue (in the NOTE-window)
Follow the instructions in the message window of Rot mode.

The system must automatically return into Standby.
- Wait until the message: "RotStatic is idle" is displayed.
Select: GO (in the Rot mode window)

- Rot mode is reloaded and rotation restarted.
Repeat the above test procedure for the EMERGENCY STOP button on both sides (if
applicable) of the gantry control panel.
3.6.2
SI
Checking radiation shut-down

Radiation cut-off checked
NOTE
The TIMEOUT TEST checks whether the radiation OFF monitor in the generator is functioning properly. Load a scan
mode with a higher number of readings than required for the
respective scan time. After radiation is switched on for a
period of 110% ( nominal scan time plus 10% ), the generator
must switch off radiation and transmit an error message.
Enable the service functions by selecting: Options > Local Service > Test Tools.
Select Controller > Xray-Timeout.
Select 110%
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25
Select a mode and press Start.

The test is successful if the message Xray-Timeout test succeeded appears.
Select the next mode.

NOTE
3.6.3
SI
One of each mode Topo, Sequence, and Spiral has to be

tested.
Checking the radiation indicator

Radiation indicator checked
NOTE
This test checks the function of all installed radiation ON

indicators.
Select any scan mode with radiation.

Press Start for measurement and check whether all radiation indicators are ON.
3.6.4
SI
Checking the function of the door contact switch

Door contact switch checked
NOTE
Tests whether the door switch installed by the customer

blocks radiation.
Omit this test if a door switch has not been installed.
Select any scan mode with radiation.

Press Start for measurement while the scan room door is open.
The test is successful if the message DOOR OPEN is displayed.
3.6.5
SI
Checking the patient positioning aids

Patient positioning aids checked
NOTE
This section tests the attachment of patient positioning supports to the patient table.
Inspect the patient positioning accessories for damage (i.e. head cradle, holder, pads).
Check the accessory bracket at the head-end of the table for damage.
Check the lock-in mechanism on the patient positioning accessories.
- Attach them and remove them several times from the accessory bracket at the
head-end of the table.
- The lock-in mechanism must function correctly to ensure safe and secure positioning of the accesssories.
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26

NOTE
3.6.6
SI
If the lock-in mechanism does not function properly, determine the cause of the problem ( i.e. spring, knob, or bracket
insert in table ) and replace the appropriate part(s).
Emotion 2007 only: Checking the function of the Line Connection Box
Emotion (2007) only: Function of the Line Connection Box checked
NOTE
This section tests the function of the Line Connection Box.
Switch off the system.

Open the Line Connection Box (LCB).
Fig. 3:
Line Connection Box (LCB)
Pos. 1
Test switch S2 for the fault current switch F10
Pos. 2
Test switch S3 for the main circuit breaker F1
Pos. 3
3 varistors
Pos. 4
Fault current switch F10
Pos. 5
Main circuit breaker F1
Activate the test switch S2 (Pos.1) for the fault current switch F10.
The test is successful if the main breaker F1 (Pos.5) has been switched off
Switch on the main circuit breaker F1 (Pos.5).

Activate test switch S3 (Pos.2) for the main circuit breaker F1.
The test is successful if the main breaker F1 (Pos.5) has been switched off
Switch on the main circuit breaker F1 (Pos.5).

Check the 3 varistors (Pos.3) visually. If the window of the varistors shows red, the
varistor must be replaced.
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3.7
27
Additional inspections for Systems with Mobile Kit

The mobile CT requires additional maintenance due to extraordinary conditions.
3.7.1
PM
Transportation locks:
Inspect for damages
Visually inspect for damages and test their functions.
3.7.2
PM
Table:
Inspect for damages and loose parts
Visually inspect for damages, loose screws and parts as well as cracks/tears especially
at stressed parts.
To check attaching the PHS to adequate flooring, please refer to he guidelines of the
trailer manufacturer (refer to reference in the system-specific Planning Guide
CT02-025.891.01.xx.02).
3.7.3
PM
Gantry:
Inspect for damages, loose parts, cracks/tears, screw connections
Visually inspect for:

- Damages
- Loose screws and parts
- Cracks / tears especially at stressed parts and along visible welding seams, especially at the gantry base
Inspect the following using a torque wrench:

The screw connection between each one
of the 4 blocks and the gantry (torque 90
Nm)
Fig. 4:
Block at gantry stand
Pos. 1
Screws
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28

The left and right hand side pedestal
(torque 50 Nm) - 2 screws (pos.1) on
each side
Fig. 5:
Pedestal
Pos. 1
Screws
- The left and right hand side tilt suspension (torque 90 Nm) - 4 screws (pos.1) on each
side
Fig. 6:
Tilt suspension (left hand side)
Fig. 7:
Tilt suspension (right hand side)
Pos. 1
Screws
Pos. 1
Screws
- The X-ray tube (torque 90 Nm)

- The high voltage generator (torque 110 Nm)
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29
To check the attachment of the gantry to adequate flooring, please refer to the guidelines of the trailer manufacturer (refer to the reference in system-specific Planning
Guide CT02-025.891.01.xx.02).
If necessary, vacuum clean the cover to remove synthetic particles produced by the
cover rubbing against the collimator during transportation.
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SSME CS
30
3.8
Next Steps
NOTE
3.8.1
All work performed on the system during this part of the

maintenance and the results obtained have to be documented in the Maintenance Protocol provided. Depending
on the maintenance schedule, conclude the maintenance
activities with the concluding test or continue the maintenance activities according to the schedule (Recommended
Preventive Maintenance (Part 1)).
Labels
If any label has peeled off the system or any component, replace the label. Refer to the
section Location of Labels in the System Owner Manual, which has to be stored at all
times with the system, to identify the label as well as the correct location of the label.
3.8.2
Q
Concluding test
Condition of the CT system checked
Simulate customer usage to ensure that the system is in good working condition before
turning it over to the customer.
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31
4-
4.1
General
4.1.1
Safety
NOTE
4.1.2

"Safety information" section of this document.(Safety
Information / p. 6)

Standard tool kit
High pressure grease gun with lubricant Isoflex Topas NCA 52
Small grease gun with lubricant Tungrease B.S
4.1.3
Preparations
NOTE
4.1.3.1
Use the Maintenance Protocol provided to document all

PHS P15 (P/N: 08596566)
Remove the 4 nuts on the bottom cover

Carefully remove the cover
Fig. 8:
Crank for vertical movement
Pos. 1
Crank
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32

Loosen the 6 screws (1)
and carefully remove the cover.
Note: Do not open the screws
marked in red or screws that need a
special key.
Fig. 9:
Rear bottom covers
Pos. 1
Screws
Now you have access to the lubricating

nipples of the guide rails at the foot-end
of the table (1 and 2) as well as the vertical drive spindle (3) accessed from
below the table.
Fig. 10: Lubricating nipples

Pos. 1, 2, 3 Location of the lubricating nipples
Remove bottom drop (1)

Remove the front sleeve
Remove the front U-cover (2) to get
access to the vertical drive spindle
Fig. 11: Table stand, covers

Pos. 1
Bottom drop
Pos. 2
Front U-cover
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4.1.3.2
33
PHS1A (P/N: 10355389)
Remove two back metal sheets (pos.2)

so that 6 lubricating nipples of the tabletop are accessible from underneath
after the tabletop is moved to the back
position.
Fig. 12: Remove two back-end metal sheets

Pos. 1
White screws
Pos. 2
Metal sheets at the back end
Pos. 3
Metal bracket of the belt
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34

Remove the back basin and center
cover
Remove the bottom cover.

Remove the cover plate assembly
with 4 screws (pos.1) so that the
lubricating nipple of the vertical drive
is accessible.
Fig. 13: Cover plates

Pos. 1
4 x screws
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35
4.2
Patient handling system (PHS P15 P/N: 08596566)
4.2.1
Lubricating the horizontal drive spindle
PM
Spindle nut lubricated
Remove old lubricant from the spindle

with a soft cloth.
Place the connection piece of the

grease gun with lubricant Isoflex Topas
NCA 52 on the lubricating nipple in (1)
of the spindle nut.
Press lubricant into the spindle nut until

new lubricant appears at both ends of
the spindle nut.
Fig. 14: Horizontal drive spindle

Pos. 1
Lubricating nipple
Move the tabletop in and out several times.

Press lubricant again into the spindle nut until new lubricant appears at both ends of the
spindle nut.
Remove old lubricant from the spindle nut and the spindle using a soft cloth.
4.2.2
PM
Lubricating the vertical drive spindle

Vertical drive spindle lubricated
NOTE
Siemens, 2006
Approximately 10 g of the lubricant Tungrease B.S. should be

used. Determine how often you have to push the grease gun
to apply 10 g of lubricant.
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36

grease gun with Tungrease B.S. on
the lubricating nipple (1)
Insert approximately 10 g of lubricant.
Fig. 15: Vertical drive spindle

Pos. 1
4.2.3
PM
Lubricating nipple
Lubricating the guide rails at the head-end of the table

Guide rails lubricated
Clean old lubricant from the guide

rails with a soft cloth.

grease gun with lubricant Isoflex
Topas NCA 52 on the lubricating nipple (1).
Press the lubricant into the carriage

until new lubricant can be seen on the
guide rail.
Clean old lubricant off the guide rails

with a soft cloth.
Fig. 16: Guide rail (head-end)
Pos. 1
Lubricating nipple
Repeat the procedure for the second lubricating nipple on the opposite site
(2/Fig. 10 / p. 32).
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4.2.4
PM
37
Lubricating the guide rails at the foot-end of the table

Clean old lubricant from the guide

rails with a soft cloth .

grease gun on the lubricating nipple
(1).

until new lubricant is visible on the
guide rail.

with a soft cloth .
Repeat the procedure for the second

lubricating nipple at the opposite site.
Fig. 17: Guide rail (foot end)

Pos. 1
4.2.5
PM
Lubricating nipple
Checking the anchoring of the patient table to the floor

Checking the anchoring
Check the torque of the 4 floor mounting screws:
The LIEBIG anchors (M8) must be secured with a torque of 25 Nm.

Use a torque wrench with a size 13 hexagonal nut.
The HILTI-anchors (M10) must be secured with a torque of 50 Nm.

If you cannot reach the recommended torque, check the floor condition according to
"Planning Guide" and the"Installation and Setting instructions". Contact the responsible Project Manager for on-site information.
Siemens, 2006
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38
4.3
Patient handling system (PHS1A P/N: 10355389)
4.3.1
Lubricating the vertical drive spindle
PM
Vertical drive spindle lubricated

NOTE
Approximately 10 g of Tungrease B.S. lubricant should be

used. Determine how often you have to push the grease gun
to apply 10 g of lubricant.
Place the connecting piece of the

grease gun containing Tungrease
B.S. on the lubricating nipple (1)
Insert approximately 10 g of lubricant.
Fig. 18: Vertical drive spindle

Pos. 1
Lubricating nipple
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4.3.2
PM
39
Lubricating the guide rails of the table

Move the table to the back position so

that the 6 lubricating nipples are
accessible from underneath.

grease gun with lubricant Isoflex
Topas NCA 52 on the lubricating nipple (2) from underneath.

until new lubricant can be seen on the
guide rail.

with a soft cloth .
Press a little lubricant on a soft clean

cloth.
Use this cloth with new lubricant to

clean the guide rails.
Fig. 19: Table frame (without tabletop)
4.3.3
PM
Pos. 1
Table frame
Pos. 2
(4 + 2) x linear bearings
Pos. 3
2 x magnetic blocks
Checking the horizontal belt tension

Checking the belt tension
Check the horizontal drive belt tension:
Move the table forward 1000 +/- 10 mm so that the distance between the tension
adjuster and the connection joint is 1000 +/- 10 mm.
Loosely install a cable tie around the belt and position it approx. in the center of the tension adjuster and the connection joint (1000mm/2 = 500mm).
Hook a spring scale (100 N) into the cable tie.

Position a ruler or measuring tape in the vertical position next to the cable tie.
Pull the spring scale in the vertical direction with a tension of 25 +/- 1 N and measure the
vertical change in distance (see below illustration).
The vertical change in distance must be 62+/-1 mm (at 25 +/- 1 N).
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40

Adjust the belt tension accordingly with the adjustment screw until it is within the tolerance margin.
Fig. 20: Belt tension
4.3.4
PM
Checking the anchoring of the patient table to the floor

Checking the anchoring
Check the torque of the 4 floor mounting screws:
The LIEBIG anchors (M8) must be secured with a torque of 25 Nm.

The HILTI anchors (M10) must be secured with a torque of 50 Nm.

If you cannot obtain the recommended torque, check the floor condition according to
the "Planning Guide" and the"Installation and Setting instructions." Contact the corresponding project manager for on-site information.
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4.4
41
Next steps
Reattach all covers.
NOTE
4.4.1
Q

on the maintenance schedule, finish the maintenance activities with the concluding test or continue the maintenance
activities according to the schedule (Recommended Preventive Maintenance (Part 2)).
Concluding test
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42
5-
5.1
General
5.1.1
Safety
NOTE
5.1.2

"Safety information" section of this document. (Safety
Information / p. 6)

Standard tool kit
Sliding calipers
Grease gun with lubricant Isoflex Topas NCA 52

Air filter for gantry:
- Filter at the back of the gantry
- Filter at the left side of the gantry (Only for Emotion (2007) / Spirit Power)
- Filter at the bottom of the gantry (Only for Emotion (2007) / Spirit Power)
Air filter for MAS ventilator
5.1.3
Preparations
NOTE

Remove the rot front and rot back assembly.

Remove the filter assembly.
Remove the stand right back and stand right main assembly.
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43
5.2
Option Monitor Ceiling System - only for Ondal systems, MCS 1, mat. no. 10430762 and MCS 2, mat. no. 10430763
(delivery started in 2010)
5.2.1
Time and manpower

1 person
Estimated total maintenance time: 15 minutes (without adjustments).
5.2.2
PM
Visual checks of the Monitor Ceiling System

Visual checks for varnish damages to be performed
Check the MCS for varnish damages

PM
Visual checks for cracks to be performed
Check the MCS for cracks
5.2.3
PM
Functional Checks of the Monitor Ceiling System

Horizontal and vertical movements to be checked
Move the spring arms in the horizontal and vertical direction. Smooth movement is
required in all directions.
PM
Mechanical end stops to be checked
Move the MCS to the mechanical end stops. The end stops have to block the movement.
PM
Load balance to be checked
Move the MCS to several positions and release. The support arm must keep its position over the entire lift range.
In case the support arm is moving after its release, the brake has to be adjusted according to the document Installation of Options.
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44
5.3
Sliding gantry (optional)

PM
Checking the toothed belt
The toothed belt has to be checked annually.

The adjustment for the torque of the toothed belt tension must be 1.8 +0.2 Nm for
a route <=3.2 meter on each tensioning screw.
NOTE
For adjustment, the gantry must be positioned fully toward

the side of the drive motor.
NOTE
Make sure that the adjustment screws are easy to loosen

(add oil or grease if needed).
Fig. 21:
Fig. 22:
NOTE
The toothed belt must run centered on the toothed wheel.

Adjust it in small steps alternately with both tensioning
screws. Check the centrical running by moving the gantry in
both directions.
Check the rails for possible foreign particles

Open the metal covering as shown in the image and check the rail inside.
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Fig. 24: Checking the rail inside
Fig. 23: Rails
PM
45
Pos. 1
Rail; illustration shows two rails for Sensation; for

Emotion, there is only one rail
Pos. 2
Metal covering
Check the switching elements (front and rear)
Check the switching elements by moving the gantry in the forward and the reverse
direction.
Push with your foot against the switching element to check the stop function.
PM
Check the protective conductor connection
Check both protective conductor cables between the line connection box (LCB) and the
right stand of the gantry.
Disconnect both protective conductor cables (in W800 and W801 PE) in the LCB
for the measurement (Fig. 25 / p. 45) (to check the protective conductor cable for
possible cable breaks in the energy chain).
Each protective conductor cable must be measured separately between the LCB
and the gantry (Fig. 26 / p. 45).
Reconnect the protective conductor cables.
Fig. 25: Protective conductor cables, LCB

Pos. 1
Cable W801, in LCB
Fig. 26: Protective conductor cables,

gantry
Pos. 2
PE cable of W800, in LCB
Pos. 1
PE terminal of W800, PDS front
Pos. 2
PE terminal of W801, gantry rear
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46
5.4
Gantry
5.4.1
Cleaning the air outlets on the gantry top
PM
Air outlets cleaned
Remove the dust from the grid using a vacuum cleaner.
5.4.2
PM
Cleaning the slip rings

Slip ring assembly cleaned
Remove the carbon dust from the slip ring using a vacuum cleaner while rotating the
gantry step-by-step counter-clockwise by hand.
NOTE
5.4.3
PM
Do not touch the surface of the slip ring with your fingers or
with parts of the vacuum cleaner.
Cleaning the power brush assembly

Power brush assembly cleaned
NOTE
The power brush assembly must be deinstalled for cleaning.

However, the carbon brushes must first be removed prior to
cleaning and then reinstalled in their original position after
cleaning.
The picture shows a Spirit system. The

Spirit Power system is similar. The
number of brushes for Emotion (2007)
systems is different.
Remove the screw caps and remove all

power carbon brushes.
Remove the two mounting screws

(pos.1) and carefully bend away the
assembly.
Remove the carbon dust on the power

brush assembly with a vacuum cleaner.
Fig. 27: Carbon Brush for power and data
Pos. 1
Screws
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47
Reinstall the power brush assembly.
Use the center bolts as shown (pos.1) to
position the brush assembly.
Note: If necessary, rotate the gantry
manually until the center bolts can be
inserted into holes in slipring.
Insert the mounting screws with Loctite

243 applied and tighten the screws with
25 Nm.
Remove the center bolts.

Note: Reinstall the power carbon
Fig. 28: Power brush assembly
Pos. 1
5.4.4
Center bolts
brushes if you do partial maintenance

only.
Checking / replacing the power carbon brushes
PM
Power carbon brushes checked
PM
Power carbon brushes replaced
Measure each carbon brush with a sliding caliper.

The brush length must be greater than 17 mm to ensure safe operation until the
next maintenance interval.
NOTE
Ensure that the brush length will not go below the 14 mm

limit before the next regular maintenance.
Insert all power carbon brushes.
5.4.5
PM
5.4.6
Cleaning the signal data brush assembly

Signal data brush assembly cleaned
Checking/replacing the signal data brush block
PM
Signal data brushes checked
PM
Signal data brushes replaced

NOTE
There are different types of signal data brush assemblies

installed. Check in chapter "Prerequisites" which carbon
brush set (signal) is required for your system. (Signal carbon
brush kit / p. 14)
Make sure that you insert the right carbon brush into the corresponding holder.
Remove the signal brush block.
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48

Remove the carbon dust on the signal brush block using a vacuum cleaner.
Measure each carbon brush with a sliding caliper.
The brush length must be greater than 16 mm to ensure safe operation until the
next maintenance interval.
NOTE
Ensure that the brush length will not drop below the 12 mm
limit before the next regular maintenance.
Use a sliding caliper to measure from the

end of the carbon brush to the arrowhead.
The remaining carbon brush length must be
greater than 2 mm to ensure safe operation
until the next maintenance interval.
1
1
(The length of the carbon brush must not

drop below the middle of the arrow before
the next regular maintenance.)
The signal brush block must be tightened
with a torque of 1.8 Nm.
Fig. 29: Signal brush block

Pos. 1
5.4.7
Distance to the arrowhead
Checking / replacing the air filters for the gantry
PM
Air filter checked
PM
Air filter replaced

This picture shows a Spirit system. The filter cover in the Emotion 6/16 (2007) /
Spirit Power system looks different.
Check the filter at the back of the gantry
Fig. 30: Filter cover
CT02-025.831.02.13.02
01.11
and replace it, if necessary:

- Remove the gantry back cover and
the filter assembly. (refer to Replacement of parts Gantry/PHS, print no.
CT02-025.841.03, chapter General)
- Loosen the screws on the filter
assembly, and replace the filter.
- Close the covers.
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49
Check the filter at the right bottom of the gantry and replace it, if necessary (Emotion
6/16 (2007) / Spirit Power only). The picture below shows an Emotion (2007) system;
the filter is the same for the Spirit Power.
- Remove the gantry front cover (refer to Replacement of parts Gantry/PHS, print no.
CT02-025.841.03, chapter General).
- Remove the screws on the filter assembly.
Fig. 31: Right lower filter in the gantry (front view)

Pos. 1
Screws need to be removed
- Pull the filter assembly towards the gantry front until it is out of the gantry.
- Loosen the rubber band at the back of the filter assembly and remove the filter.
- Fix the new filter to the filter cover with the rubber band, and install the filter assembly
to the gantry. Make sure that the filter is positioned under the clips at the back side of
the gantry.
Fig. 32: Right lower filter (rear view)

Pos. 1
Clips on the filter
- Close the gantry front cover.
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50

Check the filter at the left side of the gantry and replace it, if necessary: (Emotion 6/16
(2007) / Spirit Power only)
Fig. 33: Left filter in the gantry

Pos. 1
Screws need to be removed
- Remove the covers and the filter assembly (refer to Replacement of parts Gantry/PHS, print no. CT02-025.841.03, chapter General).
- Replace the filter and fix it to the gantry.
- Close the covers
5.4.8
PM
Lubricating the main bearing

Main bearing lubricated
NOTE
Approximately 120 g of the lubricant Isoflex Topas NCA 52

should be applied. Determine in advance how much lubricant
is released with each application of the lubricant gun so you
will know how much lubricant to apply.
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NOTE
51
For Spirit with the revised gantry bearing, the lubricating nipple is located at the 2 oclock position. In this case, connect
the grease gun directly without removing the fan assembly.
Otherwise,
the gantry bearing is the old type. Remove the fan first in
order to connect the grease gun to the nipple.
For Spirit with the revised gantry bearing:
Connect the grease gun to the lubricating nipple (pos. 2) directly.
Fig. 34: Revised gantry bearing

Pos. 1
Fan assembly
Pos. 2
Lubricating nipple
For Spirit with the old gantry bearing,

the lubricating nipple is behind the
fan:
Remove the right fan assembly (refer

to "Replacement of parts Gantry/PHS")
Connect the grease gun to the lubricating nipple (pos. 1).
Fig. 35: Lubricating nipple

Pos. 1
Siemens, 2006
Nipple behind fan
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52

Emotion 6/16 (2007) / Spirit Power:
The lubricating nipple is beside the rotation sensors.
Connect the grease gun to lubricating

nipple (pos.1) directly.
Fig. 36: Lubricating nipple
Apply approximately 20 g of lubricant.

Rotate the gantry clockwise by hand (approximately 120 ).
Apply another (approx.) 20 g of lubricant.
Rotate the gantry by hand again (approximately 120 ) in clockwise direction.

Apply another (approx.) 20 g of lubricant.
Rotate the gantry several turns by hand in the clockwise direction.
Repeat the procedure.
Disconnect the grease gun from the lubricating nipple.
Check for and remove excess lubricant at the bearing.
Install the fan assembly (For Spirit with the old gantry bearing) and close all gantry
covers (refer to "Replacement of parts Gantry/PHS").
Rotate the gantry in a slow mode when starting the system.
5.4.9
PM
Spirit / Spirit Power only: Checking the Teflon filter in the collimator box
Spirit / Spirit Power only: Teflon filter checked
Select a mode with the largest slice.

Check the teflon filter (color: white) inside the collimator box if there are visible cracks.
NOTE
The teflon filter can be replaced by the form filter replacement kit, part no. 3815292.
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5.4.10
53
Checking / replacing the air filter in the right gantry stand
PM
Air filter checked
PM
Air filter replaced
Remove the filter cover (pos.1) on the

fan for the MAS.
Check the filter for dust and replace or

wash it out, if necessary.
Dry the filter with a cloth.

Reinstall the filter.
Fig. 37: MAS

Pos. 1
5.4.11
PM
Filter cover for fan
Cleaning the tube cooler

Tube cooler cleaned
The figure to the left shows the tube cooling
system for Spirit / Spirit Power systems. The tube cooler for Emotion
(2007) systems looks a little different.
Rotate the gantry so that the tube cooler

is in a comfortable working position.
Secure the gantry with the mechanical

brake.
Remove the dust from the tube cooler

using a vacuum cleaner.
Fig. 38: Tube cooling system
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54
5.4.12
Inclining the gantry
5.4.12.1
SOMATOM Spirit
PM
25 gantry tilt;
For self-lubricating of the tilt spindle:
tilt the gantry to +25

tilt the gantry to -25
tilt the gantry back to the 0 position
5.4.12.2
PM
SOMATOM Emotion (2007) / Spirit Power

30 gantry tilt;
For self-lubricating of the tilt spindle:
tilt the gantry to +30

tilt the gantry to -30
tilt the gantry back to the 0 position
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5.5
55
Cleaning ICS and IRS

PM
Cleaning ICS and IRS
Clean the air inlets using a vacuum cleaner.
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56
5.6
Next steps
Reattach all covers.
NOTE
5.6.1
Q

on the maintenance schedule, conclude the maintenance
activities with the concluding test or continue the maintenance activities according to the schedule (Recommended
Image Quality Check or, if necessary, Preventive Parts
Replacement).
Concluding test
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57
6-
6.1
General
6.1.1
Safety
NOTE
6.1.2

Information / p. 6)

Standard tool kit
6.1.3
Preparations
NOTE
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58
6.2
Replacing the UPS (Spirit / Spirit Power / IES of Emotion)

NOTE
APC 750VA UPS (P/N: 03806739 and 03806747) and MGE

1500VA UPS (P/N: 07733376 and 07733368):
In the container, the environmental temperature expected is
approx. 30 degrees Celsius. This results in a battery life of
approx. 2.5 years.
NOTE
MGE 2200VA UPS (P/N: 07735090) and new HenDan 1500VA

UPS (P/N: 10049948 and 10049944) :
The battery has a long life (5 years / 25C). Therefore preventive replacement of the UPS is not necessary.
NOTE
When replacing the old UPS with a new UPS from a different
supplier (e.g. MGE UPS replaces APC UPS for Spirit), the signal cable delivered with the new UPS must be used!
Refer to "Unpacking/installing components and system wiring" (Print No. CT02-025.812.03.xx.02), Chapter 5 for IMS UPS
details. Refer to "Installation of Hardware and Software
Options" (Print No. CT02-025.814.05.xx.02), chapter 6 for the
IES UPS of Emotion.
PM
UPS replaced (Spirit / Spirit Power)
Switch off the entire system completely.

Disconnect the power supply for the UPS.
Dismount the cable protection cover on the back side of the UPS.
Remove the power supply cables between the UPS and IMS.
Remove signal cable W53 for the ICS.
Replace the UPS with the new one.
NOTE
If the new one is a Hendan UPS (Part number: 10049948 and
10049944), strictly follow the conditions below:
To avoid tipping over during installation, first install the

bracket (accessory) at the bottom of the UPS (rear) with
two screws.
Do NOT lay the UPS on top of the ICS and IRS. Otherwise,
it will damage the computers.
The UPS will be positioned between ICS and IRS (leave a

space between them) in the IMS cabinet. For early versions of the IMS cabinet with insufficient space (Spirit
only), place the UPS in a safe location outside of the cabinet.
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59
Connect all new power supply cables between the UPS and IMS, and connect the new
W53 signal cable for ICS as described in the Installation Instructions.
Connect the new power supply cable for the UPS.

Install the new cable protection cover on the back of the UPS.
Reconnect the power supply for the UPS.
PM
UPS replaced (IES of Emotion)
Switch off the entire system completely.

Disconnect the power supply for the UPS.
Dismount the cable protection cover on the back side of the UPS.
Remove the power supply cable for the UPS
Remove the power supply cable between UPS and IES / flat screen, and remove signal
cable W80 for the IES.
Replace the UPS with the new one.

NOTE
If the new one is a Hendan UPS (Part number: 10049948 and
10049944), strictly follow the conditions below:
To avoid tipping over during installation, first install the

bracket (accessory) at the bottom of the UPS (rear) with
two screws.
Do NOT lay the UPS on top of the IES and other computers. Otherwise, it will damage the computers.
Connect all new power supply cables and the new W80 signal cable with the UPS.
Install the new cable protection cover on the back of the UPS.
Reconnect the power supply for the UPS.
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60
6.3
Next steps
NOTE
6.3.1
Q
The date of replacement and the date for the next replacement have to be documented in the Maintenance Protocol
provided. Depending on the maintenance schedule, finish
the maintenance activities with the concluding test or continue the maintenance activities according to the schedule
(Recommended Image Quality Check).
Concluding test
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Image Quality
61
7-
Image Quality
7.1
General
7.1.1
Safety
NOTE
7.1.2

Information / p. 6)
Preparations
NOTE
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62
Image Quality
7.2
Performing the quality check

Q
Quality check completed

General
The measurements are used for quality control and for checking the maintenance performed on the system.
The program routines may be selected via the SERVICE/QUALITY platform.
The Constancy Test automatically performs quality measurements.
Click the Constancy function in the Service/Quality platform.
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Image Quality
7.3
63
Next steps
NOTE
7.3.1
Q

on the maintenance schedule, finish the maintenance activities with the concluding test or continue the maintenance
activities according to the schedule (Recommended Final
Steps)
Concluding test
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64
Final Steps
8-
8.1
General
8.1.1
Final Steps
NOTE
You have completed the maintenance. All work performed on

the system during maintenance and the results obtained
have to be documented in the Maintenance Protocol provided. After performing the Final Stepsprovide the customer with the completed protocol and, depending on
organizational requirements, return a copy of it to your
regional unit or field service.
NOTE

"Safety information" section of this document (Safety
Information / p. 6).
Safety
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Final Steps
8.2
65
Installing the Unit Covers

SIM
Covers and protective conductor cables are installed

NOTE
Siemens, 2006
All metal system covers have a plug or screw connection for

the protective conductor. Ensure that the protective conductor cable is connected to this point when the system covers
are installed. The protective conductor cable is included with
the components.
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66
8.3
Final Steps
Checking the system protective conductor
Note: All of the following "to" points should be accessible, protective grounded metal parts
of the CT component.
Use a protective conductor meter to perform the test and enter the data of that measuring device at the beginning of the protocol.
Unroll the test cable completely from the test device prior to performing the test to
ensure correct results.
Enter the value measured into the corresponding protocol or checklist.
8.3.1
General notes when measuring at the monitors

Always follow the note shown below when measuring at one of the monitors.
NOTE
Disconnect the monitor signal cable to the computer. Otherwise, the graphics board will be destroyed.
Fig. 39: 18 inch flat screen

Pos. 1
Measuring point for protective ground
Fig. 40: 19 inch flat screen

Pos. 1
Measurement point
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Final Steps
67
Fig. 41: 19 inch flat screen - SOMATOM Spirit /Emotion (2007)

Pos. 1
8.3.2
SIE
Measuring points; rear
SOMATOM Spirit / Spirit Power

LCC/MCC (China): Protective conductor resistance 100 m
From: Protective ground terminal in on-site power distribution

To: LCC/MCC protective ground
SIE
Gantry: Protective conductor resistance 300 m

To: Uncoated metallic part
SIE
PDS: Protective conductor resistance 100 m; If LCC/MCC installed 300 m

To: Protective ground terminal in the PDS
SIE
Patient table: Protective conductor resistance 300 m

SIE
IRS Tower PC: Protective conductor resistance 300 m
From: Protective ground - power plug

SIE
ICS Tower PC: Protective conductor resistance 300 m

SIE
ICS-Monitor: Protective conductor resistance 300 m

To: Measurement point of the respective monitor
SIE
UPS: Protective conductor resistance 100 m

To: UPS protective ground
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68
Final Steps
8.3.3
SIE
SOMATOM Emotion 6/16 (2007)

LCB: Protective conductor resistance 100 m

SIE
Gantry: Protective conductor resistance 300 m

SIE
Patient table: Protective conductor resistance 300 m

SIE
ICS Tower PC: Protective conductor resistance 300 m

SIE
ICS monitor: Protective conductor resistance 300 m

SIE
UPS for ICS: Protective conductor resistance 300 m

To: UPS protective ground
SIE
IRS Tower PC: Protective conductor resistance 300 m

SIE
IES Tower PC (option): Protective conductor resistance 300 m

SIE
IES monitor (option): Protective conductor resistance 300 m

SIE
UPS for IES (option): Protective conductor resistance 100 m

To: UPS protective ground terminal
SIE
Ceiling support (in scan room, option): Protective conductor resistance 300 m

SIE
Monitor trolley (in scan room, option): Protective conductor resistance 300 m

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Final Steps
SIE
69
Monitor (in scan room, option): Protective conductor resistance 300 m

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70
Final Steps
8.4
Cleaning the system

SIM
Flat screen cleaned
Clean the flat screen.

Remove any dirt or contamination caused during maintenance.
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Final Steps
8.5
71
Testing the system application

Q
Simulate several system functions typical for the customer to ensure that the system is
in good working condition before turning it over to the customer.
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9
Changes to previous version

9-

Chapter
Change
Reason
All
Initial version
n.a.
All
Version 02: Spirit Power has been added
This document is also

valid for Spirit Power
Ch 06:
(Replacing
the UPS
(Spirit / Spirit
Power / IES
of
Emotion) / p.
58)
Version 03: Add a note to emphasize using the Change No.: 513468,
new signal cable when the new UPS is from a dif- 514615 and 514740
ferent supplier;
Add two notes for new Hendan UPS
Ch 08:
Version 04: The protective conductor resistance Change No.: 516126
(Checking
value and check points have been corrected;
the system
protective
conductor / p
. 66)
Ch. 01 (Partial
Maintenance
/ p. 8);
Version 05:
Checking the system protective conductor
Change No.:523633,
520322 and 523594
removed from Partial Maintenance
Add old and new monitor photos to indicate
Ch. 08 (General notes
when measuring at the

monitors / p.
66)
measuring points
On the cover, change the SOMATOM Emotion 6/16 (2007) name to:
Cover
Ch. 01 & 06
Version 06: Notes updated for UPS preventive

parts replacement
Change No.:523210
Ch. 03
(Gantry: / p.
27)
Version 07: Tube assembly torque value is

adapted from 110 Nm to 90 Nm
Change No.:526155
Change No.:527386
Ch. 01
Version 08:
and 527346
(Checking
Checking the gantry brake is added
the gantry
brake / p. 11) Reference to System Owner Manual for location of labels added.
& 03
(Labels / p. 3
0)
CT02-025.831.02.13.02
01.11
Page 72 of 74
SSME CS
Siemens, 2006

Chapter
73
Change
Reason
Ch. 01 (Par- Version 09:

tial
Sliding gantry (optional) added
Maintenance
/ p. 8) & 05
(Sliding gantry
(optional) / p.
44)
Change No.: 527852
Ch. 01
Version 10:
Technical review
Ch. 05
Description of lubricating method has been
ECR_534720
improved in a note (Lubricating the main

bearing / p. 50).
Time interval for checking the drive belt tension & the gantry brake changed.
Ch. 01
Version 11
Ch. 04
Add Checking the horizontal belt tension for
P18 (CR01716)
PHS1A (P/N: 10355389) during the first time

of partial maintenance.
Add PHS1A (P/N: 10355389) for Preventive

Maintenance (Part 1)
ECR 551503
Ch. 01
Version 12
Ch. 03
Add according to EN 62353:2008 after

Safety Inspections in the table for full maintenance.
The new EN 62353:2008 is valid beginning

October 1, 2010 and supersedes DIN 751.
Added chapter Visual inspection
Added chapter Checking the protective
earth resistance
Added chapter Measuring the leakage currents
Added chapter Measuring the insulation
resistance
Ch. 05
Version 13
ECR 554317
Deleted chapter Lubricating the collimator

spindle.
Siemens, 2006
CT02-025.831.02.13.02
01.11
Page 73 of 74
SSME CS
74
CT02-025.831.02.13.02
01.11
Page 74 of 74
SSME CS
Siemens, 2006

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1Copyright / Version / Disclaimer

Emotion (2007) / Spirit

1 _______ General ________________________________________________________ 6

2 _______ Prerequisites __________________________________________________ 13

3 _______ Safety Inspections according to EN 62353:2008 _____________________ 16

Checking the Protective Earth Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Additional inspections for Systems with Mobile Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Emotion (2007) / Spirit

4 _______ Preventive Maintenance (Part 1)___________________________________ 31

Patient handling system (PHS P15 P/N: 08596566) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Patient handling system (PHS1A P/N: 10355389) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 _______ Preventive Maintenance (Part 2)___________________________________ 42

Emotion (2007) / Spirit

Cleaning the tube cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6 _______ Preventive Parts Replacement ____________________________________ 57

Replacing the UPS (Spirit / Spirit Power / IES of Emotion) . . . . . . . . . . . . . . . . . . . . . . 58

7 _______ Image Quality __________________________________________________ 61

8 _______ Final Steps ____________________________________________________ 64

Cleaning the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

9 _______ Changes to previous version _____________________________________ 72

Emotion (2007) / Spirit

Safety advises (Hazard Keys)

Dangerous voltages may be present.

Working in the gantry

Prior to starting work in the gantry:

Emotion (2007) / Spirit

Remove the cable prior to rotating the gantry.

Observe radiation protection regulations.

Take appropriate precautions against exposure to

Emotion (2007) / Spirit

System Maintenance Times

System Maintenance Cycle

Spirit / Spirit Power / IES of Emotion: Preventive Parts Replacement

Only for systems with option Mobile Kit: Safety Inspections

Checking the horizontal belt tension.

Sliding gantry (optional)

Cleaning the slip rings

Cleaning ICS, IRS

Safety Inspections according to EN 62353:2008

Emotion (2007) / Spirit

Only for systems with option Mobile Kit: Safety Inspections

Preventive Maintenance (Part 1)

Preventive Maintenance (Part 2)

Image Quality Check

Preventive Parts Replacement

Emotion (2007) / Spirit

System Maintenance Planning

Safety Inspections according to EN 62353:2008

Spirit / Spirit Power and IES of Emotion: Preventive Parts Replacement

Checking the drive belt tension

Emotion (2007) / Spirit

The drive belt tension has to be measured during system

If necessary, adjust the distance with

Drive belt tension

Checking the gantry brake

A loose gantry brake may lead to safety-related risks, e.g.,

Follow the steps below to check the gantry brake:

Emotion (2007) / Spirit

Unlock the brake (3) and loosen the

1 _ General __________________________________________________ 6

2 _ Prerequisites ____________________________________________ 13

3 _ Safety Inspections according to EN 62353:2008 _______________ 16

4 _ Preventive Maintenance (Part 1)_____________________________ 31

5 _ Preventive Maintenance (Part 2)_____________________________ 42

6 _ Preventive Parts Replacement ______________________________ 57

7 _ Image Quality ____________________________________________ 61

8 _ Final Steps ______________________________________________ 64

9 _ Changes to previous version _______________________________ 72