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Exploration & Production

GENERAL SPECIFICATION
ROTATING MACHINERY
DS MEC 242

Gear unit data sheet

01

08/03

Change of Group name and logo

00

11/01

First issue

Rev.

Date

Notes

This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.

DS MEC 242.doc

Exploration & Production


General Specification

Date: 08/03

DS MEC 242

Rev: 01

Data sheet
CUSTOMER :
LOCATION :
JOB N :
1
2
3
4
5
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68

:
ITEM
Nbr. of units :
:
UNIT

SPECIF.
Page :

AS-BUILT
APPLICABLE TO
PROPOSAL
PURCHASE
Manufacturer :
Manufacturing plant :
Size & Type :
Functional design :
Package
Unit
Service :
Continuous
Intermittent
Standby
A
ISO 3977 classification
B
C
D
Driven equipment type :
RATING REQUIREMENT
APPLICABLE SPECIFICATIONS
Driven equipment power
Normal:
Maxi.:
kW
API std 613
API std 677
Driver power
Rated :
Maxi.:
kW
API std 670
API std 671
Gear rated power :
kW
Max. torque:
N.m at
RPM
ISO 3977
Torque at Max. continuous speed :
N.m
LS sfaft
HS shaft
INSTALLATION DATA
Rated speed
Imput :
RPM
Specified
Nominal
Output :
RPM
Specified
Nominal
See specification :
Allowable variation in gear ratio :
+/%
Altitude :
m Barometer :
mbar
Maximum continuous speed:
RPM
Trip speed:
RPM
Ambient temperature: Mean value :
C
Minimum Gear service factor:
External loads:
Mini:
Maxi:
Design:
C
Pinion harness:
Shaft assembly designation:
Humidity at design temperature :
%
HS shaft rotation facing coupling
CW
CCW
Wind speed :
m/s
LS shaft rotation facing coupling
CW
CCW
Atmospheric air
Dust
Fume
HS shaft end
Cylindrical
Taper
1-key
2-keys
Particle > 10
g/m3
Hydraulic taper
Integral flange
g/m3
Particle < 10
LS shaft end
Cylindrical
Taper
1-key
2-keys
Corrosion by :
Hydraulic taper
Integral flange
Other operating conditions:
Installation:
Indoor
Off shore
Heated
Outdoor
Under roof
SHOP TEST / INSPECTION
Winterisation
Tropicalisation
Shop inspection
by control agency
Area classification :
Safe
Hazardous
Tests :
Req'ed
Obs'ed Witn'ed Test log Group of explosion :
II A
II B
Manufacturer standard test
Auto ignition temp. :
T3
C
Cleanliness inspection of equipment
Hardness verification
Starting :
Remote
Local
Journal runout check
Manual
Automatic
Contact check tape lift
AVAILABLE UTILITIES
Axial stability check
Rotor(s) residual unbalance check
Cooling water :
Oil system casing joint tightness
Pressure
bar g
Mechanical 4 hour run test ; Use
Allowable dP
bar
Shop
Job lube system
Temperature
C
Shop
Job vibration probes
Allowable dT
C
Shop
Job bearings RTD
Steam :
Tape recordings of real-time vibration data
Pressure
bar g
Sound level test
Temperature
C
Dismantling-reassembly after test
Instrument air :
Spare rotors fit in
Pressure mini
bar g
Spare rotors mechanical run test
Pressure maxi
bar g
String test :
Full load
Full speed
Temperature
C
Oil system cleanliness
Dew point
C
Actual running clearances check & records
Phase / Hertz
Electricity : AC/DC Volts
ACCESSORIES BY MANUFACTURER (M) OR OTHER (O)
M O
M O
Base plate
with drip rim
Soundproof enclosure
Soleplate(s)
Subplate(s)
Lube oil unit
Control
Stainless steel shim
Vibration analysis
PAINTING
SHIPMENT
Levelling pads
Special tools
Supplier stand'd
Standard
Low speed coupling
Spare set of gear rotors
Other
Sea boxing
High speed coupling
Spare parts
Special
Outdoor storage
Coupling guard(s)
Notes: Information to be completed :
By purchaser
By manufacturer
Either by purchaser or manufacturer

DESIGNATION

Date

4
2
0
By Appr Rev DESIGNATION

Date

5
3
1
By Appr Rev

This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.

DS MEC 242.doc

Page 2/3

Exploration & Production


General Specification

Date: 08/03

DS MEC 242

CUSTOMER :
LOCATION :
JOB N :
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

Rev: 01

:
ITEM
Nbr. of units :
:
UNIT

SPECIF.
Page :

CONSTRUCTION FEATURES (continued)


Radial bearings
Pinion
Gear
Type :
Diameter / Length:
mm
Loading :
kPa
Bar
Clearance (min.- max.) :
mm
Span :
mm
Thrust bearing(s)
Pinion
Gear
Location :
Manufacturer :
Type :
Size :
Loading / Rating:
kPa
Internal thrust load :
N (+) (-)
External thrust load : N (+) (-)
Coupling(s))
Pinion
Gear
Manufacturer
Model
kw/100RPM
Coupling rating :
Mount coupling halves
Materials
Gear casing :
Oil seals :
Radial bearing :
Thrust bear'g(s):
HS shaft :
LS shaft :
Pinion(s) :
Hardness :
Gear Rim(s) :
Hardness :
Low temperature operation:
Yes
No
Bearing temperature devices :
Type :
Thermocouples
Resistance temp. detectors
Single
Duplex
Resistance material:
Ohms
Manufacturer :
Model :
Number per bearing :
Location journal bearing
Highest temperature point
Other :
Location thrust bearing
Number per bearing :
Active side:
Inactive side:
Monitor supplied by
Purchaser
Manufacturer
Alarm set @:
C
Shutdown set @:
C
Vibration detectors :
Type :
Model :
Manufacturer :
Number at each shaft bearing
Total number:
Purch'r
Manufact'r
Oscillator-demodulator supplied by:
Manufacturer :
Model :
Alarm set @:
Shutdown set @:
meter
Axial position detector :
Type :
Model :
Manufacturer :
Number required :
Oscillator-demodulator supplied by:
Purch'r
Manufact'r
Manufacturer :
Model :
Alarm set @:
Shutdown set @:
meter
Keyphasor(s) required :
Type :
Model :
Manufacturer :
Number required :
Oscillator-demodulator supplied by:
Purch'r
Manufact'r
Manufacturer :
Model :
Vibration tranducers :
Velocimeter
Accelerometer
Manufacturer :
Model :
Location :
Number required :
Alarm set @:
Shutdown set @:
mm/s - mm/s2
Monitor :
Supplied by :
Purchaser
Gear manufacturer
Manufacturer :
Location :
4
5
2
3
0
1
Date
By Appr Rev
By Appr Rev DESIGNATION

BASIC GEAR DATA


Mechanical rating :
kW at
RPM
Full load power loss:
kW
Mechanical efficiency (%)
Pitch line velocity :
m/sec
Tooth pitting index, "K"
Actual :
Allowable :
Tangential load, "Wt"
Bending stress number, "St"
Pinion
Gear
Actual
Allowable
Material index number :
Anticipated Sound Pressure Level :
dBa at
Journal static weight loads - Pinion :
kg
Gear :
kg
WR2 refered to LS shaft :
kg.m2
Breakaway torque :
N.m @ LS shaft
GEAR DATA
Power loss (kW) each
HS bearing :
LS bearing :
Power loss (kW) each thrust bearing :
Pinion
Gear
Outside diameter
mm
Root diameter
mm
Center groove diameter
mm
Durability power
kw
Strength power
kw
Face overlap ratio
Transverse contact ratio
Length line of action
mm
CONSTRUCTION FEATURES
Type of gear
Reducer
Increaser
Single stage
Double stage
Single helical
Double helicl
Epicyclic
Teeth
Number of teeth
Pinion :
Gear :
Gear ratio:
Center distance:
mm
Pitch diameter (mm) Pinion :
Gear :
Finish:
RA
AGMA geometry factor "J"
Pinion :
Gear :
Helix angle:
deg. Normal pres. angle:
deg.
Net face width,"Fw":
mm
Pinion L/D:
Normal diametral pitch:
Backlash:
mm
Tooth plating:
Recommended
Not Recommended
Manufacturing methods
Teeth generated by the :
Procees
Teeth finished by the :
Procees
Teeth hardening method
Gear to shaft ( 2.5.3.2)
Integral
Shrunk-on
Rim attachment ( 2.5.3.2)
PIPING CONNECTIONS
Service
N'ber
Nominal
Type
Lube oil inlet
Lube oil outlet
Casing drain
Vent
LUBRIFICATION REQUIREMENTS
Minimum startup oil temperature :
Total oil flow :
m3/hr
Oil pressure:
bar g
Oil system furnished by :
Purchaser
Manufacturer
Oil viscosity :
cP at 40C /
cP at 100C
MISCELLANEOUS
Undamped critical analysis report
With damped rotor response analysis report
Torsional analysis by :
Gear vendor
Other

DESIGNATION

Date

This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.

DS MEC 242.doc

Page 3/3