M-00-d07 Urs Thermic Fluid Heater-R0

SPECTRUM
TECHNICAL SPECIFICATION
THERMIC FLUID HEATER

MANUFACTURING PLANT NO.2 AT DEWAS
Client: M/s NAVIN FLUORINE INTERNATIONAL LTD
PROJECT NO
DOCUMENT NO
21116
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 1 OF 11
REVISION HISTORY
REVISION
00
File Location
EFFECTIVE DATE
02-01-2014
Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Thermic
Fluid system\21113 M-00-D07 URS THERMIC FLUID HEATER-R0.docx
Format No:
REASON FOR REVISION

FIRST ISSUE
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21116
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 2 OF 11
TABLE OF CONTENTS
1.0
APPROVAL SIGNATURES
2.0
OVERVIEW
3.0
INSPECTION, TESTING AND DISPATCH
4.0
DRAWINGS & DOCUMENTS
5.0
PACKING
6.0
SPARES
7.0
DATASHEET
File Location
Format No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21116
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 3 OF 11
1.0 APPROVAL SIGNATURES

This document is prepared by the SPCPL team for the project of NAVIN FLOURINE
INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence
this document before being effective shall be approved by the QA team of NAVIN
FLOURINE INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate
Project Authority.
SPCPL
Name
Designation
Prepared By
Rajesh Yerawar
Sr. Executive Mechanical
Checked By
Akhilesh Verma
Manager - Mechanical
Approved By
Sanjay Katkade
GM-Engineering
Name
Designation
Signature
Date
Signature
Date
CLIENT
Approved By
Authorized By
2.0 OVERVIEW
2.1 Project introduction
File Location
Format No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21116
M - 00- D 07
REVISION NO
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PAGE NO.
PAGE 4 OF 11
Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2
facility at Dewas along with the necessary utilities
Nearest railway station
DEWAS
Nearest airport
INDORE
Ambient conditions:
Summer ( DB / WB / % RH)
40 C / 24.4 C / 28 %
Monsoon ( DB / WB / % RH)
28 C / 26 C / 82 %
Winter ( DB / WB / % RH)
10 C / 5.6 C / 50 %
2.2 Project standard

The design, manufacturing, testing at factory of Thermic fluid heater shall comply with the
latest applicable standards.
3.0 INSPECTION, TESTING AND DISPATCH
The Thermic fluid heater will be subjected to inspection at manufacturers works in the
presence of purchaser/consultant.
During inspection following routine tests shall be carried out:
Visual inspection for workmanship and verification with respect to specifications.

Mechanical operation of valves etc.
Functional test for control circuits.
Tightness of screwed/bolted connections
The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.
4.0 DRAWINGS & DOCUMENTS

Vendor to submit following Drawing & Documents at various stages.
4.1 Drawings (3 Sets)
-
File Location
GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)
Format No:
SOP/ENG/005/02
Rev. 00 01/01/2013
21116
PROJECT NO
DOCUMENT NO
-
Electrical Circuit Diagrams
System schematics
M - 00- D 07
REVISION NO
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PAGE NO.
PAGE 5 OF 11
4.2 Manuals and Procedures (3 Sets)

-
Operation and Maintenance manuals
Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Specifications and sources of some important materials, if applicable (such as lubricants,
cleaning agents, etc.)
4.3 Lists (3 Sets)
-
Equipment and Instrument list with component descriptions
Electrical component parts list with descriptions
Spare parts list with appropriate identification nos., if any
Change parts list with appropriate identification nos., if any
4.4 Factory Acceptance Test Certificates (3 Sets)

-
Detailed list of modifications after contract &/or in final approved design
Material specifications and test certificates
Instrument Calibration certificates

Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/
vacuum holds, etc.)
Warranty certificates
Surface finish test reports
Food grade material certificate
4.5 Site Acceptance Test (3 Sets)

-
Operational Qualification Protocol
5.0 PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to
the equipment does not occur during handling/transportation. Lifting hooks shall be provided
for unloading at site.
File Location
Format No:
SOP/ENG/005/02
Rev. 00 01/01/2013
21116
PROJECT NO
DOCUMENT NO
REVISION NO
00
PAGE NO.
PAGE 6 OF 11
M - 00- D 07
6.0 SPARES
Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning spares
required for erection and commissioning of the equipment. These shall include such items as
Bolts and other miscellaneous parts.
Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish list of
spare considered with offer.
7.0 DATASHEET
DESIGN PARAMETER
REQUIRED SPECIFICATION
PROCESS DATA
Equipment
Thermic fluid heater
Tag No.
TFH-102
Construction
Vertical
Quantity, No(s)
Heat Load, kcal/hr
2,00,000
Thermic Fluid
Vendor to specify
Final Temperature, C
300
Inlet Temperature, C
270 280
Max Design temp. , C
Vendor to specify
Fuel
Coil Pipe diameter
Dual Fired (LDO & Gas)

Vendor to specify
Coil Pipe Specifications
Vendor to specify
Heat transfer area
Vendor to specify
Thermic fluid circulation flow rate

Thermal efficiency
Approx. 12m3/hr (Vendor to confirm)

Vendor to specify
Shell Thickness
Vendor to specify
BLOWER & MOTOR ASSEMBLY
File Location
TYPE
Centrifugal, Direct coupled
MOC
Vendor to specify
Format No:
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Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
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M - 00- D 07
REVISION NO
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PAGE NO.
PAGE 7 OF 11
DESIGN PARAMETER
Type of coupling between Motor & Blower
Vendor to specify
Make of Blower
Vendor to specify
H.P. of Motor
Vendor to specify
Make of Motor
Vendor to specify
Electrical Protection Class
IP 55
Vendor to specify
Inlet Damper
Dynamic Balancing
Vendor to specify
STRAINER FOR LDO

Capacity
Vendor to specify
Mesh
Vendor to specify
MOC
Vendor to specify
Make
Vendor to specify
LDO PUMP & MOTOR ASSEMBLY

Type
Capacity
Gear
Vendor to specify
MOC
Vendor to specify
Number of Pumps
Type of coupling between Motor & Pump
1 Working + 1 Stand-by
Vendor to specify
Make of Pump
Vendor to specify
H.P. of Motor
Vendor to specify
Make of Motor
Vendor to specify
Electrical Protection Class
IP-55
Dynamic Balancing
To be provided
ON LINE FO/LDO FILTER

Capacity
Duplex
Mesh
Vendor to specify
MOC
Vendor to specify
Make
Vendor to specify
BURNER ASSEMBLY
File Location
Format No:
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PROJECT NO
DOCUMENT NO
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DESIGN PARAMETER
REVISION NO
00
PAGE NO.
PAGE 8 OF 11
Type of Spray Nozzle
Oil fired (LDO).

Fully automatic pressure atomized,
Complete circulation of Fuel through
burner, inbuilt ON-OFF, solenoid valve with
suitable spray nozzle.
Vendor to Specify
Turn Down Ratio
Min 1:3
Ignition Electrode
To be provided
Photocell
To be provided
Ignition Transformer
To be provided
Spray Diffuser
To be provided
Cooling arrangement for photocell
To be provided
Make of Photocell
Vendor to Specify
Make of ignition electrode
Vendor to Specify
Make of ignition transformer
Vendor to Specify
Type
BUFFER TANK
Capacity
Vendor to specify
Quantity
MOC
Vendor to specify
Design Temperature, C
Vendor to specify
Design Pressure
Vendor to specify
Insulation
Vendor to specify
Insulation Cladding
SS 304
Nut & Bolts
SS 304
EXPANSION TANK
File Location
Capacity
Vendor to specify
Quantity
MOC
Vendor to specify
Design Temperature, C
Vendor to specify
Design Pressure
Vendor to specify
Insulation
Vendor to specify
Insulation Cladding
SS 304
Nut & Bolts
SS 304
Format No:
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Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
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REVISION NO
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PAGE NO.
PAGE 9 OF 11
M - 00- D 07
DESIGN PARAMETER
CIRCULATION PUMP
Make
Vendor to specify
Model
Vendor to specify
Quantity, No(s)
Capacity, m3/hr
Circulation pipe length
(supply & return), m
Static head, m
Vendor to specify
Pump head, MLC
Vendor to specify
VFD
Required
Mechanical Seal
Vendor to specify
Air cooled Gland less pump

Design Temperature
Vendor to Confirm
Vendor to specify
Design Pressure
Vendor to specify
Nut & Bolts
SS 304
200
Later
SKID
Overall Dimension
Vendor to specify
MOC
SS 304
Nut & Bolts
SS 304
Vendor to specify
Dry Weight
ACCESSORIES
Fuel pressure guage mounted on oil filter.
Fuel piping between oil filter ,fuel pump
and Burner
Inlet header with isolation SS needle valve
for inlet pressure sensing. Thermo well for
temp sensing inlet pressure gauge
mounted on control panel
Outlet header with low flow safety isolation
SS needle valves Thermo well for outlet
temp.sensing .Outlet pressure guage
mounted on control panel.
Oil pressure sencing line of copper tubing
and its hardware.
Standard Tool Kit
File Location
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
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DOCUMENT NO
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DESIGN PARAMETER
REVISION NO
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PAGE 10 OF 11
CONTROL PANEL
Control Panel Box to house all necessary & Sturdy Mild Steel fabricated with three
electrical & instrumentation to perform said coats of primers & epoxy painting oven
safety interlocks & indications
backed rubber sealing for dustproof
enclosure of instruments as per standard
norms.
Panel Isolation Switch
To be provided
Start/Stop/Fill/Cooling mode selection
To be provided
rotary switch
Fuel circulation inching press button
To be provided
Indicating bulbs with name plates for visual
indication of various control modes
To be provided
mentioned above, mounted on panel front
Wiring completely made from solid
conductor single core for systematic layout To be provided
of wiring
Electric Wire Protection Pipes to protect
various connections going to Motors,
To be provided
Instruments, etc.
Audio Alarm
To be provided
Contractor and Overload protection relays
To be provided
for pump motor and blower motor
Burner prepurge timer
To be provided
Rotary selector switches
Inlet temp indicator cum burner controller
Digital type
Outlet temperature indicator cum safety
controller
Flame failure safety cum burner sequence
controller
Low flow safety controller
To be provided
To be provided
High Pressure Safety Controller
To be provided
Fuse unit for Control Circuit Safety.
To be provided
Ignition Transformer.
To be provided
To be provided
To be provided
To be provided
SAFETY & AUTOMATION
File Location
Cut-off at high Temperature
Required
Inbuilt Safety relief valve
Required
Temperature Indicator
Digital, Required
Format No:
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Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
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REVISION NO
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PAGE NO.
PAGE 11 OF 11
M - 00- D 07
DESIGN PARAMETER
Pressure Indicator
Digital, Required
All necessary Instrumentation
Vendor to specify
Control Panel
Required
Alarm in case of system failure
Required
DISTRIBUTION PIPING DETAILS

Pipe Size, NB
Vendor to specify
Type of pipe
Seamless
Rating, (lb)
300
MOC
CS
Total length, m
150
Bends & Fittings
Lot
Insulation
Required
CHIMNEY
EXISTING
Connection Size
Vendor to specify
ADDITIONAL SCOPE
Installation Assistance
To be included in scope
Commissioning Assistance
Training
File Location
Format No:
SOP/ENG/005/02
Rev. 00 01/01/2013

M-00-d07 Urs Thermic Fluid Heater-R0

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SPECTRUM

THERMIC FLUID HEATER

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

REASON FOR REVISION

INSPECTION, TESTING AND DISPATCH

DRAWINGS & DOCUMENTS

1.0 APPROVAL SIGNATURES

Sr. Executive Mechanical

2.1 Project introduction

2.2 Project standard

Visual inspection for workmanship and verification with respect to specifications.

4.0 DRAWINGS & DOCUMENTS

GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)

Electrical Circuit Diagrams

4.2 Manuals and Procedures (3 Sets)

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets)

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates

Instrument Calibration certificates

Surface finish test reports

Food grade material certificate

4.5 Site Acceptance Test (3 Sets)

Operational Qualification Protocol

Thermic fluid heater

Heat Load, kcal/hr

Max Design temp. , C

Dual Fired (LDO & Gas)

Coil Pipe Specifications

Heat transfer area

Thermic fluid circulation flow rate

Approx. 12m3/hr (Vendor to confirm)

BLOWER & MOTOR ASSEMBLY

Centrifugal, Direct coupled

Type of coupling between Motor & Blower

Electrical Protection Class

STRAINER FOR LDO

LDO PUMP & MOTOR ASSEMBLY

Electrical Protection Class

ON LINE FO/LDO FILTER

Type of Spray Nozzle

Oil fired (LDO).

Turn Down Ratio

Cooling arrangement for photocell

Make of ignition electrode

Make of ignition transformer

Nut & Bolts

Nut & Bolts

Pump head, MLC

Air cooled Gland less pump

Nut & Bolts

Nut & Bolts

High Pressure Safety Controller

Fuse unit for Control Circuit Safety.

SAFETY & AUTOMATION

Cut-off at high Temperature

Inbuilt Safety relief valve

All necessary Instrumentation