M-00-d07 Urs Hot Water Generator (10 m3) - r0

SPECTRUM
TECHNICAL SPECIFICATION
HOT WATER GENERATOR (10M 3)

MANUFACTURING PLANT NO.2 AT DEWAS
Client: M/s NAVIN FLUORINE INTERNATIONAL LTD
HOT WATER GENEARTOR ( 10 M3/HR)
PROJECT NO
DOCUMENT NO
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 1 OF 12
REVISION HISTORY
REVISION
00
File
Location
EFFECTIVE DATE
02-01-2014
Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot
Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10
m3)-R0.docx
Format
No:
REASON FOR REVISION

FIRST ISSUE
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 2 OF 12
TABLE OF CONTENTS
1.0
APPROVAL SIGNATURES
2.0
OVERVIEW
3.0
INSPECTION, TESTING AND DISPATCH
4.0
DRAWINGS & DOCUMENTS
5.0
PACKING
6.0
SPARES
7.0
DATASHEET
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 3 OF 12
1.0 APPROVAL SIGNATURES

This document is prepared by the SPCPL team for the project of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence
this document before being effective shall be approved by the QA team of NAVIN
FLUORINE INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate Project
Authority.
SPCPL
Name
Designation
Prepared By
Rajesh Yerawar
Sr. Executive Mechanical
Checked By
Akhilesh Verma
Manager - Mechanical
Approved By
Sanjay Katkade
GM-Engineering
Name
Designation
Signature
Date
Signature
Date
CLIENT
Approved By
Authorized By
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 4 OF 12
2.0 OVERVIEW
2.1 PROJECT INTRODUCTION
Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2
facility at Dewas along with the necessary utilities
Nearest railway station
DEWAS
Nearest airport
INDORE
Ambient conditions:
Summer ( DB / WB / % RH)
40 C / 24.4 C / 28 %
Monsoon ( DB / WB / % RH)
28 C / 26 C / 82 %
Winter ( DB / WB / % RH)
10 C / 5.6 C / 50 %
2.2 PROJECT STANDARD

The design, manufacturing, testing at factory of Hot Water Generator shall comply with the
latest applicable standards.
3.0 INSPECTION, TESTING AND DISPATCH
The Hot water Generator will be subjected to inspection at manufacturers works in the
presence of purchaser/consultant.
During inspection following routine tests shall be carried out:
Visual inspection for workmanship and verification with respect to specifications.

Mechanical operation of valves etc.
Functional test for control circuits.
Tightness of screwed/bolted connections
The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 5 OF 12
4.0 DRAWINGS & DOCUMENTS

Vendor to submit following Drawing & Documents at various stages.
4.1 Drawings (3 Sets)
-
GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)
Electrical Circuit Diagrams
System schematics
4.2 Manuals and Procedures (3 Sets)

-
Operation and Maintenance manuals
Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Specifications and sources of some important materials, if applicable (such as lubricants,
cleaning agents, etc.)
4.3 Lists (3 Sets)
-
Equipment and Instrument list with component descriptions
Electrical component parts list with descriptions
Spare parts list with appropriate identification nos., if any
Change parts list with appropriate identification nos., if any
4.4 Factory Acceptance Test Certificates (3 Sets)

-
Detailed list of modifications after contract &/or in final approved design
Material specifications and test certificates
Instrument Calibration certificates

Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/
vacuum holds, etc.)
Warranty certificates
Surface finish test reports
Food grade material certificate
4.5 Site Acceptance Test (3 Sets)

-
Operational Qualification Protocol
5.0 PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to
the equipment does not occur during handling/transportation. Lifting hooks shall be provided
for unloading at site.
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 6 OF 12
6.0 SPARES
Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning spares
required for erection and commissioning of the equipment. These shall include such items as
Bolts and other miscellaneous parts.
Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish list of
spare considered with offer.
7.0 DATASHEET
SR.
NO.
1
DESIGN PARAMETERS
REQUIRED SPECIFICATIONS
GENERAL
Tag No.
HW-101
Type
Plate type Heat Exchanger with inbuilt

condensate recovery unit
Hot Water Application
For process / in reactor jacket
Capacity
100,000 kcal/hr
Qty.
01 Nos. (1 Working )
Hot Water flow required
10 m3/hr
Cold water inlet temp.
75 deg C
(At the first startup of system, temp. would
be 30 deg C)
Hot Water outlet temp.
85 deg C
Steam pressure available
3.5 Kg/cm2
Input Water quality
Soft water
Electrical supply
230 V / 1 phase + N / 50 Hz /AC
Steam Consumption
Vendor to specify
Model No.
Vendor to specify
Design Code
Vendor to specify
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
SR.
NO.
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 7 OF 12
DESIGN PARAMETERS
Plate type Heat Exchanger
Make
Alfa laval / Tranter / IDMC/Spirex
Model No.
Vendor to specify
Type
Semi welded type
Utility
Type
Steam @ 3.5 kg/cm2 (g)
Flow Rate (kg/hr)
Vendor to specify
Pressure Drop (kg/cm2(g))
0.1
Process
Type
Water
Inlet Temp(C)
75C (At the first startup of system, temp.

would be 30 deg C)
Outlet Temp(C)
85C
Inlet Nozzle Size(NB)
Vendor to specify
Outlet Nozzle Size ( NB)
Vendor to specify
Pressure Drop (Kg/cm2)(g)
Vendor to specify
End Connection
ANSI B 16.5, 150#
Heat Transfer Area (m2)
Vendor to specify
No. of Plates
Vendor to specify
Plate Thickness
Vendor to specify
MOC
File
Location
Plate
SS 304
Gasket
EPDM Clip on type
End Plates
IS 2062
Studs & Bolts
IS1367
Tie Rods & Bolts
IS1367
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
SR.
NO.
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 8 OF 12
DESIGN PARAMETERS
Upper & Lower
SS 304
Carrying Bar
SS 304
Steam Control Valve
Type
PID Based Pneumatic / Electrical actuated

globe valve with Positioner
Make
Vendor to specify
MOC
Body
CS (CARBON STEEL)
Trim
SS 410
Packing
PTFE
Size (NB)
Vendor to specify
End Connection
ANSI B 16.5, 150#
On Off Valve
Pneumatic /Electrical actuated valve with on- off

Controller
Type
Globe type
Make
Vendor to specify
MOC
Body
CS (CARBON STEEL)
Piston
SS 410
Packing
PTFE
Size (NB)
Vendor to specify
End Connection
ANSI B 16.5, 150#
Safety Valve
Type
Spring loaded type with Screwed End BSPT
Make
Vendor to specify
Model
Vendor to specify
MOC
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
SR.
NO.
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 9 OF 12
DESIGN PARAMETERS
Body
Vendor to specify
Seat
Vendor to specify
Spring
Vendor to specify
Bonnet
closed
Cap
Screwed
Size (NB)
Inlet (mm)
Vendor to specify
Outlet (mm)
Vendor to specify
Range (Psi)
Vendor to specify
Back pressure
Atmospheric
Steam Inlet Valve
Type
Piston Valve ASTM A 105 with SS internal
Make
Vendor to specify
MOC
Body
CS (CARBON STEEL)
Piston
BS 3605 304 S18 (SS 304)
Packing
SS reinforce Graphite
Inlet valve Size (NB)
Vendor to specify
End connections
ANSI B 16.5, 150#
Strainer
Type
Y Type
Make
Vendor to specify
MOC
File
Location
Body
CS (CARBON STEEL)
Element
SS Perforated sheet & SS 304 Wire Mesh
Mesh
20 Mesh
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
SR.
NO.
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 10 OF 12
DESIGN PARAMETERS
Size (NB)
Vendor to specify
End connections
Flange End type ANSI 16.5,150#
Moisture Separator With Steam Trap
Type
Impingement plate type
Make
Vendor to specify
Model
Vendor to specify
MOC
CS (CARBON STEEL)
Size (NB)
Vendor to specify
End connections
Flanged to BS 10 Table H (ANSI B 16.5, 150#)
Pressure Gauges
Type
Bourdon gauge
Make
Vendor to specify
Dial size (mm)
150
Range (Kg/cm2 (g))
0-6
End connections
BSPT (M)
MOC
Bourdon
SS 304
Connection & Movement
SS 304
Case
SS 304
Syphon
SS 304
Accessories
Syphon
Pig tail, BSPT (M)
Isolation valve
Piston valve, Globe type BSPT
10
Pumping Trap
Type
Float type pumping trap
Make
Vendor to specify
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
SR.
NO.
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 11 OF 12
DESIGN PARAMETERS
Model
Vendor to specify
Back Pressure (kg/cm2(g)
Vendor to specify
Trapping capacity (kg/hr)
Vendor to specify
MOC
Body
IS 2062
Float Assembly
SS 304
Studs & Nut
IS 1367/A193/A194
Gaskets
Asbestos free
Condensate valve
Piston Valve - (ASTM A 105) with SS internal
Strainers
Y type (ASTM A 105) with SS Perforated

sheet & wire mesh
Motive steam inlet valve
Piston Valve (ASTM A 105) with SS internal
Steam trap
Check Valve
g
Thermodynamic type - (ASTM A 105) with SS

internal
Disc check Valve- (ASTM A 105) with SS
internal
Nozzle Size (NB)

Condensate Outlet
Vendor to specify
Drain
Vendor to specify
End connections
Flanged to ANSI B 16.5, 150#
11
Piping
Make
Jindal / Tata
MOC
SA 106 Gr.B
12
Bolts & Nuts
Bolts
A 193 Gr B7
Nuts
A 194 Gr 2H
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013
PROJECT NO
DOCUMENT NO
SR.
NO.
21113
M - 00- D 07
REVISION NO
00
PAGE NO.
PAGE 12 OF 12
DESIGN PARAMETERS
13
Temp Controller
Make
Radix
Range
Vendor to specify
Model
Vendor to specify
14
Overall Dimensions (L x W x H)
Vendor to specify
15
Accessories
Piping with skid
To include
Necessary Blind plugs
To include
Cabling with skid
To include
Electrical panel
To include
Insulator with Claddingwithin skid
To include
Ethernet port for communication with DCS
To include
File
Location
m3)-R0.docx
Format
No:
SOP/ENG/005/02
Rev. 00 01/01/2013

M-00-d07 Urs Hot Water Generator (10 m3) - r0

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SPECTRUM

HOT WATER GENERATOR (10M 3)

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

REASON FOR REVISION

INSPECTION, TESTING AND DISPATCH

DRAWINGS & DOCUMENTS

1.0 APPROVAL SIGNATURES

Sr. Executive Mechanical

2.2 PROJECT STANDARD

Visual inspection for workmanship and verification with respect to specifications.

4.0 DRAWINGS & DOCUMENTS

GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)

Electrical Circuit Diagrams

4.2 Manuals and Procedures (3 Sets)

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets)

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates

Instrument Calibration certificates

Surface finish test reports

Food grade material certificate

4.5 Site Acceptance Test (3 Sets)

Operational Qualification Protocol

Plate type Heat Exchanger with inbuilt

Hot Water Application

For process / in reactor jacket

Hot Water flow required

Cold water inlet temp.

Hot Water outlet temp.

Steam pressure available

Input Water quality

230 V / 1 phase + N / 50 Hz /AC

Plate type Heat Exchanger

Alfa laval / Tranter / IDMC/Spirex

Semi welded type

Steam @ 3.5 kg/cm2 (g)

Flow Rate (kg/hr)

Pressure Drop (kg/cm2(g))

75C (At the first startup of system, temp.

Inlet Nozzle Size(NB)

Outlet Nozzle Size ( NB)

Pressure Drop (Kg/cm2)(g)

ANSI B 16.5, 150#

Heat Transfer Area (m2)

EPDM Clip on type

Studs & Bolts

Tie Rods & Bolts

Upper & Lower

Steam Control Valve

PID Based Pneumatic / Electrical actuated

ANSI B 16.5, 150#

Pneumatic /Electrical actuated valve with on- off

ANSI B 16.5, 150#

Spring loaded type with Screwed End BSPT

Steam Inlet Valve

Piston Valve ASTM A 105 with SS internal

BS 3605 304 S18 (SS 304)

Inlet valve Size (NB)