Professional Documents
Culture Documents
, Ltd
Your Reliable Busway Solution Experts
Overseas Office:
A-1-2, Kompleks Industri Puchong. No.1,
Head Office:
No.9 Xianjiang Rd, GETDD, Guangzhou,
Guangdong, China, 511356
TEL: +86 20 3295 0008; +86 20 3295 0009
J a l a n T P P 1 / 6 , Ta m a n P e r i n d u s t r i a n
Puchong, 47100 Puchong, Selangor D.E.,
Malaysia
TEL: +6 03-8068 6862
FAX: +6 03-8068 6525
CONTENTS
01
ABOUT US
05
LB BUSWAY SYSTEM
07
PRODUCT FEATURES
10
APPLICATIONS
11
13
15
GENERAL PARAMETER
25
IP68 BUSWAY
26
29
30
31
SERVICE SYSTEM
34
JOB REFERENCE
35
NOTES
01
ABOUT US
02
ABOUT US
KEMA-KEUR
CCC
Refractory-Test Report
ISO9001ISO14001 , OHSAS18001
03
ABOUT US
04
ABOUT US
05
06
LB BUSWAY SYSTEM
LB BUSWAY SYSTEM
H a n g e r s , f i x t h e b u s w a y,
include horizontal hanger and
spring hangers.
07
PRODUCT FEATURES
Raw Material
08
PRODUCT FEATURES
Structures
Sandwich Structure
LB busway is designed in sandwich-type
construction to provide superior heat transfer
effect and voltage drop characteristics. And
also LB busway is less space required for
installation and investment saving.
High IP
All the conduct and insulations are fully
enclosed which can provide a better
protection degree. And totally enclosed
housing required no derating regardless of
mounting position.
Aluminum-Magnesium Housing
LB busway with fully enclosed by anticorrosion Al-Mg housing have been carefully
designed to reduce the weight, avoid the
hysteresis and eddy current losses.
Self-piercing Riveting
High strength Self-piercing riveting can
reinforce the busway strength, which provide
superior protection under short circuit.
09
PRODUCT FEATURES
Structures
10
APPLICATIONS
Typical Application
Plug-in Unit
Joya Electric provide the plug-in units with full
mechanical interlocks, which can prevent from
wrong operation and provide a good protection
to both people and equipments. All the plug-in
jaws are silver plated can reduce the contact
resistance and make a reliable connection.
b. Connect two LV
Switchboards.
Universal accessories
The design of universal accessories can
make your installation much easier, however
in horizontal or vertical.
c. Distribute power to
each load center in a
industry environment.
11
12
...
3F
2F
Power
Voltage
Ampere
Power
KVA
KVA
250
415
500
315
690
500
315
415
630
400
690
500
Protection of
equipment
0 Non-protected
50 mm
1
diameter
2 12.5 mm
diameter
400
415
630
500
690
630
500
415
800
630
690
630
630
415
1000
800
690
800
800
415
1250
1000
690
1000
1000
415
1600
1250
690
1250
1250
415
2000
1600
690
1600
1600
415
2500
2000
690
2000
2000
415
3200
2500
690
2500
2500
415
4000
3150
690
3200
3150
415
5000
4000
690
4000
Voltage
Ampere
Protection of
person
Non-protected
Back of hand
Vertically dripping
Fingers
15dripping
2.5 mm
diameter
Tools
Spraying
1.0 mm
diameter
Wire
Splashing
5 Dust-protected
Wire
Jetting
6 Dust-tight
Wire
Power Jetting
Temporary immersion
Continuous immersion
Step7 Choose the proper plug-in units.
According to load requirement, select circuit breaker of fuse as
protection unit. Calculate the ampere based on load capacity.
LB plug-in units provide ampere from 16A-630A. Normally the
branch rating should be less than half of busway trunking
ratings. When the branch rating is over than 630A, we suggest
1F
13
14
Busway
Plug-in Unit
EXAMPLE: PC1H00 01 I
EXAMPLE: LB1C2013ST0020F12S22
Code
LB
20
ST
020
04
EL
020
12
12
12
06
...
200
...
...
...
50
50
50
08
12
...
12
12
Series ;
LB Busway
Product Code ;
1: Compact busway
5: Fire Resistant Busway
Conductor ;
C: Copper
Rating ;
IP Degree ;
A: Aluminum
xx*100 A
000
Element type
STStraight Length
EF : Flatwise Elbow
1 IP42
FS : Flange Start
2 IP54
FF : Flatwise Flange
3 IP65
4 ...
FE : Edgewise Flange
FB : Flange End Box
33L
43L+N
53L+N+50%PE
OE : Z Shape Edgewise
6...
1; Schneider MCCB
2; ABB MCCB
3; Changshu MCCB
4; Others
EE : Edgewise Elbow
Structure ;
63
OF : Z Shape Flatewise
Ampere
000, Blank box without MCCB
016, 16A
025, 25A
100, 100A
125, 125A
160, 160A
200, 200A
250, 250A
400, 400A
500, 500A
630, 630A
H; High Short-Circuit MCCB
M; Medium Short-Circuit MCCB
L; Low Short-Circuit MCCB
RE : Reducer
Element Type ;
More detail of type ; Means the elbow direction or straight length type.
EJ : Expansion Joint
1; IP42
2; IP54
C; MCCB
F; FUSE ( +isolator )
Length ;
xx*20 mm
P ; Plug-in Unit
15
16
GENERAL PARAMETER
Electrical Data
GENERAL PARAMETER
690
1000
50/60
IP42 / IP54 / IP65
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
40
50
50
50
65
80
100
120
120
120
84
105
105
105
143
176
220
264
264
264
63
63
0.1032
0.0879
0.0439
0.0374
50
X (m/m)
Z (m/m)
RAL7045
Peak Value(kA)
At Rated Current
R (m/m)
GB7251.1,GB7251.2; IEC60439-1,IEC60439-2
50
0.1122 0.0955 0.0837 0.0640 0.0534 0.0378 0.0282 0.0212 0.0154 0.0119 0.0081 0.0073
0.157
0.155
0.146
0.123
0.102
0.097
0.085
0.050
0.042
0.038
0.029
Figure1
Figure2
H
Ampere (A)
Short Circuit(kA)
500
630
800
30
30
40
50
50
50
Peak Value(kA)
At Rated Current
R (m/m)
63
63
84
105
105
105
0.1191
0.0859
1250
1600
2500
3200
4000
65
80
100
120
143
176
220
264
2000
50
1000
50
0.0157
0.0790 0.0569 0.0445 0.0401 0.0143 0.0256 0.0132 0.0116 0.0066 0.0064
X (m/m)
0.1429 0.1030 0.0805 0.0711 0.0530 0.0424 0.0346 0.0292 0.0184 0.0170
Z (m/m)
At fault ph-PE(m/m) 0.3160 0.2277 0.1780 0.1603 0.1159 0.1178 0.1078 0.0625 0.0420 0.0376
Figure3
Environment Coefficient
40
1.00
45
0.95
50
0.90
55
0.85
60
0.80
65
0.74
distribution coefficient
= 1.0
P
M
distributed load
= 0.5
resistance (m/m)
P
reactance (m/m)
Aluminum busway
Dimension
Rating
Copper busway
Dimension
Rating
70
0.67
concentrated load
Common Data
Design Standard
Standard Color
Rated Voltage (V)
Rated Insulation Voltage (V)
Frequency (Hz)
Copper Busway
Ampere (A)
630
500
30
Short Circuit(kA)
30
M2
M1
distributed load
M3
Mn
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
W (mm)
H(mm)
128
102
102
102
112
127
157
187
237
339
409
539
709
128
128
128
128
128
128
128
128
128
128
128
Figure1
Figure2
Figure3
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
W (mm)
H(mm)
102
112
127
152
172
217
257
128
307
128
459
128
128
589
Special offer
Special offer
128
128
128
128
128
128
Figure1
Figure2
= 0.5
Notes:
1.The minimum length of Straight is 400mm, and increase by each 20mm.
Mn
M2
M1
M3
Mn
2.Standard length for plug-in type is 1m,2m,3m, and the standard interval between two plug-in opening is 1m.
3. Dot line in the figures means the Joint covers dimension, which is over than the body by 8mm in both direction.
4.All the length shows in this catalogue means the length from joint centre to joint centre or middle of elbow.
17
18
GENERAL PARAMETER
GENERAL PARAMETER
COPPER BUSWAY
Dimension
Rating
Flange End
W
286
286
286
286
286
286
346
346
346
346
346
H
X
Y2
Y1
123
110
123
110
123
110
120 123 77.5
85
135 123
165 123 100
195 153 115
245 153 140
347 153 95.5 95.5
113
113
417 153
547 153 145.5 145.5
Special offer
PE
105
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
COPPER BUSWAY
Rating
L1
L2
L3
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
D
80
80
80
80
80
80
100
100
100
100
100
100
Dimension
n
1
1
2
1
2
3
1
m
2
2
2
2
2
4
4
6
8
12
16
16
Figure1
Figure2
ALUMINUM BUSWAY
Dimension
Rating
W
286
286
H
110
120
X
123
123
286
286
286
346
346
346
346
346
135
160
180
225
265
315
467
597
123
123
123
123
153
153
153
153
Y1
-
n60
Y2
-
Figure1
77.5
85
97.5
107.5
130
150
87.5 87.5
125.5 125.5
158
158
Special offer
Special offer
m(1420)
75
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
ALUMINUM BUSWAY
Dimension
Rating
60
25
17.5
Y1
w
w+60
H+75
H
Y2
15.0
25
17.5
15.0
70
Y2
Y1
75
m(1420)
60
60
n60
32
Figure2
n60
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
D
80
80
80
80
80
80
100
100
100
100
n
-
2
2
2
2
1
4
2
6
2
6
3
8
2
12
3
16
Special offer
Special offer
Figure1
Figure2
19
20
GENERAL PARAMETER
GENERAL PARAMETER
L
M
L
COPPER BUSWAY
Rating
Edgewise Elbow
EE
TF
EF
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
280
280
280
280
280
280
280
280
280
280
280
280
280
280
280
280
300
320
340
400
500
560
700
920
280
280
280
280
300
320
340
400
500
560
700
920
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
Edgewise Z Elbow
Edgewise Flange
L Max
L Min
L
L
Flatwise Z Elbow
ALUMINUM BUSWAY
L Min
Rating
T Elbow
Flatwise Elbow
EE
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
280
280
280
280
280
280
280
280
280
280
TF
L Max
EF
ALUMINUM BUSWAY
COPPER BUSWAY
Flatwise Flange
280
280
280
280
300
300
320
320
340
340
380
380
420
420
460
460
580
580
660
660
Special offer
Special offer
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
M min
Rating
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
OE
160
160
160
160
160
160
160
160
160
160
160
160
OF
100
100
100
120
140
160
180
220
320
380
520
740
F min
DR/DL
200
200
200
200
220
260
280
340
440
500
640
900
FE
360
360
360
360
360
360
360
360
360
360
360
360
FF
360
360
360
360
380
400
420
480
580
640
780
980
M min
Rating
A
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
OE
160
160
160
160
160
160
160
160
160
160
OF
100
100
140
160
180
200
240
260
400
480
DR/DL
200
200
220
260
280
320
360
400
560
680
Special offer
Special offer
F min
FE
360
360
360
360
360
360
360
360
360
360
FF
360
360
380
400
420
460
500
540
660
740
21
GENERAL PARAMETER
22
GENERAL PARAMETER
X
X
Operate Inside
The Circuit Breaker is set inside, opening the plug-in
unit to turn it off.
Rating
Below 160
200-250
315-630
X
280
280
380
Y
450
450
780
Z
240
240
300
Operate Outside
Operating the plug-in unit when the interlock have
caught the busway completely already.
Interlock
Between busway and plug-in unit
Between plug-in unit door and circuit break
Size: Min:300x300x300
Max:2500x2500x1000
24
GENERAL PARAMETER
Rating
H2
GENERAL PARAMETER
00
Reducer
H1
1000400
1000630
1250400
H1
111
111
126
H2
101
101
101
1250630
1250800
1600800
16001000
20001000
20001250
126
126
156
156
186
186
101
101
101
111
111
25001250
25001600
32001600
32002000
40002000
40002500
50002500
236
236
338
126
126
156
156
338
408
408
538
186
186
236
236
134
23
23
124
23
33.5
Height +47
Notes:
Joya can also provide special
reduce with MCCB or FUSE
protection.
11
0
Expansion Joint
Rating
800
1000
1250
1600
2000
2500
3200
4000
H
360
370
385
415
W
465
465
465
465
445
495
600
670
580
580
580
580
Horizontal Hanger
The end closed is installed
during the end of the
busway is not used.
COPPER BUSWAY
Rating
Spring Hanger
500
630
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
H+
33.5
SH01
SH02
SH03
Spring Hanger
Carrying one or more installed vertical busways
and reduce the transmission of building forces.
ALUMINUM BUSWAY
Rating
Spring Hanger
500
630
800
1000
1250
1600
2000
2500
3200
4000
SH01
SH02
SH03
26
LB IP68 BUSWAY
IP68 Busway
LB IP68 Busway is cased fully by superior compound insulation which is made up of epoxy resin and inert
The standard length of LB Fire Resistant busway is from 0.4m to 3.0m (length=x+20mm), and the longest
minerals, with the highest protection level. LB IP68 Busway also provides superior heat transfer effect and
length is 6m.
chemical stability.
L
Four-proof
Wa t e r P r o o f
: W i t h I P X 8 , L B I P 6 8 B u s w a y c a n b e u s e d i n w a t e r.
Fire Proof
: With the high quality compound insulation, LB IP68 Busway can stand high
temperature and no Chimney Effect" and well as Halogen free during the
fire.
Rating
A
Corrosion Proof : With the anti-corrosion housing, LB IP68 Busway avoid the loss from
electrochemistry and chemistry corrosion.
630
800
1000
1250
1600
2000
2500
3200
4000
Explosion Proof : With the fully enclosure, LB IP68 Busway separate the air and the circuit to
make sure it won't get explode.
Electrical Data
GB7251.1,GB7251.2; IEC60439-1,IEC60439-2
Rated Voltage ( V)
1000
1000
Frequency (Hz)
50/60
Ampere (A)
85
93/106
85
85
100
130
160
210
Figure1
Figure2
282
382
W: 3L+N=93
3L+N+50%PE=106
Common Data
Design Standard
Demension
H(mm)
W (mm)
630
800
1000
1250
1600
2000
2500
3200
4000
Short Circuit(kA)
30
30
50
50
50
50
80
80
80
Peak Value(kA)
63
63
105
105
105
105
176
176
176
H
H
At Rated Current
R (m/m)
0.1265
0.0948
0.0690
0.0578
0.0405
0.0311
0.0225
0.0181
0.0125
X (m/m)
0.0947
0.0703
0.0517
0.0588
0.0411
0.0317
0.0229
0.0225
0.0155
Z (m/m)
0.1580
0.1180
0.0862
0.0825
0.0577
0.0444
0.0321
0.0289
0.0199
Figure1
Figure2
27
28
Demension
Rating
A
630
80
800
80
1000
80
1250
80
1600
80
2000
120
2500
120
3200
120
4000
120
12
Figure1
T Elbow
Flatwise Elbow
Edgewise Z Elbow
Double Elbows
Feeder
Figure2
Edgewise Elbow
M-(14x20)
M-(14x20)
50
25
60
50
25
60
60
nx60
nx60
nx60
Figure1
Figure2
M Min
L Min
Rating
Feeder
T Elbow
Flatwise
Elbow
Edgewise
Elbow
Edgewise Z
Elbow
Double
Elbows
630
280
280
280
280
100
200
800
280
280
280
280
100
200
1000
280
280
280
280
120
200
1250
280
300
300
280
140
220
1600
280
320
320
280
160
260
2000
280
340
340
280
180
280
2500
280
400
400
280
220
340
3200
280
500
500
280
320
440
4000
280
560
560
280
380
500
29
1st step:
Link up two busways
30
I P 68 BUSWAY APPLICATIONS
LB IP68 busway is applied extensively to each special areas, with high quality four proof function.
2nd step:
3rd step:
4th step:
Casting
Note: I n order to make the refractory castables is
filled up the smart joint-pak, Joya refractory
castables need to be stirred adequately and
tapped the mold during casting.
Cable trench
Buildings
31
32
SERVICE SYSTEM
Service actions
Project consult
Project
Contents
After electrifying
Maintaining
and training
Training the
maintenance
staff
Checking
the busway
temperature
Checking the
busway status
and any potential
defect
1 years after
electrifying
Checking
and
maintaining
Checking the
busway connection,
running status and
any potential defect
Extended
every year
Doing an entire
maintenance
The busway
inner and outer
maintenance
Period
Solution design
Pre-sale
support
After sales
ser vice
Customer complaint
SERVICE SYSTEM
Project planning
Verification
Missing-link installment
On-going
ser vice
Measurement
Customer
Project
support
Oder process
Missing-link measurement
On-site
ser vices
Material planning
Manufacturing
On-site instrution
Logistic service
Manufacturing
Final inspection
Together with the high quality product we will also provide you the one-station services such as layout design,
project management, on-site instruction, maintenance support and other service for your concerns.
Pre-sale: Project consult, Solution design
Project support: Project planning, Measurement, Order process
Manufacturing: Material planning, Manufacturing, Final inspection
On-site service: Logistic service, On site instruction
On-going service: Missing-link measurement, Missing link installment, Verification
After-sales: Customer complaint, Service for future
33
34
SERVICE SYSTEM
Service commitment
JOB REFERENCE
Industrial Building
Reply within
2hrs (HK)
Timely on-site
service (Overseas)
HITACHI
TianAn Cyber
Commercial Building
Your Reliable Busway Solution Experts
Reply
within 24hrs
(Overseas)
On-site service
in 24hrs (HK)
Public Building
35
NOTES
36
NOTES