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LIFTING EQUIPMENT
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I. PURPOSE
The purpose of this procedure is to establish standard safe working practices in utilizing Lifting Equipment at TPPI
operational area
II. SCOPE
This applies to all lifting equipments whether they are owned by TPPI or by Contractor and used at all TPPI facilities.
The requirements and recommendation of this procedure are aimed to achieve high level of SAFETY in all lifting
operation performed at TPPI.
III. DEFINITION
Contractor
An organization employed by TPPI providing works or services as specified on the contract, contract work orders or
purchase order.
2. Sub Contractor
An organization employed by a Contractor providing works or services to the Contractor.
3. Certified Competent Person
The person concerned with the testing, examination and certification of lifting equipment and who shall have the
registered knowledge and experience to certify with confidence whether it is free from defect and suitable in every way
for the duty for which the equipment is intended. The Certified Competent Person is from company representative which
have been trained as Certified Inspector for Lifting Equipment.
1.
4.
5.
6.
1.
2.
3.
2.
3.
Overhead crane
4.
5.
Chain blocks
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Maintenance Manager
The requirement of this procedure will be implemented by all concerned within their areas
The Lifting Equipment used within their respective areas are having current certification and colour coding.
The Lifting Equipment used with in their area are properly maintained. The recommended corrective actions received
through the result of periodic inspection, audit report or reports from Inspection Division are implemented in time.
The Contractor / Sub contractor providing services to TPPI fully comply with this procedure.
Arrange required rigging and Lifting equipment operators (Crane, Forklift) training for applicable personnel within their
group.
Verification of the Contractors Equipment and Personnel against the supplied Documents (Valid Certificate,log
book), prior to mobilization on TPPI work area.
2.
3.
4.
Co-ordination between Government, Maintenance & Certified Competent Person for inspection and testing of
Lifting Equipments.
5.
Arrange audits on TPPI departments & Contractors to ensure implementation of procedure requirements.
6.
Specify the requirements for examination and test for Company Lifting Equipment as and when required.
7.
Escort (lead) the mobile crane when ever mobile crane moving inside plant.
3. Inspection Section
The Inspection is responsible for the following:
1.
2.
3.
Ensures that examination reports and certificates are transmitted to User Department after every periodic inspection
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LIFTING EQUIPMENT
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survey.
4.
4. Maintenance Section.
The Maintenance Section is responsible for the following:
1.
2.
Ensure adequate lifting equipment available for daily operations and initiate request for purchasing of new items
whenever required.
3.
Ensure that all Lifting Equipment related to TPPI Plant is offered for periodic inspection and testing and update
with current Certification.
4.
Ensure that all the Certified Special Lifting Equipments are obtained from User and offered for periodic inspection.
5.
Perform all maintenance activities of Lifting Appliances according to this procedure and Vendors recommendations.
6.
7.
Perform minor repair of Lifting Equipment or arrange for external resources for any major repair to be done.
8.
Implement all the corrective actions recommended by Certified Competent Person during biannual Inspection.
9.
Provide necessary assistance to Inspection division and 3rd party for carrying out periodic inspection of Lifting
Equipment.
10. Arrange to check the physical condition of Contractors mobile crane prior to use at TPPI facilities.
11. Ensure that Crane log books are properly maintained by Crane operators.
5. Crane Operator
The Crane Operator shall be responsible for the following:
1.
The Crane Operator must be certified and have validity certificate from government.
2.
Correct operation of the Crane as per manufacturers instructions. The Crane Operator shall ensure that the crane is
functioning correctly and is properly maintained each and every time that the crane is operated. This does not in any
way alleviate the responsibility of the management or owners of the Crane, in ensuring that the Crane meets the
requirements of this Procedure or the appropriate standards.
3.
Follow the sequence and method detailed in lifting plan while executing heavy & critical lifting operation.
4.
Setting the crane level prior to lifting and checking that it remains level throughout the operation.
5.
Establishing which signalling system is to be used and following instructions from only one signaller at a time.
6.
Stopping operations if given any instructions that would take the crane outside its permitted duties.
7.
Informing the supervisor of any problems that arise which would affect the lifting operation.
8.
Recording the daily checks, maintenance and comments relating to the cranes operation in the Log Book for the
Crane. The Crane Operator shall know the weight of the load prior to start of lift. No load is to be lifted where the
weight is unknown.
9.
Ensure that Crane is always attended while a Load is suspended from the Crane hook.
10. Where Operations involve the use of Lifting Equipment in proximity to overhead power lines, it is the
responsibility of the Crane Operator to ensure that it is safe to do so. The Crane Operator shall ensure that the
equipment is operated in such a manner that NO item of Lifting Equipment is within 20 meters proximity of any
live overhead power line.
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LIFTING EQUIPMENT
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11. Ensure that SHE is leading way whenever Crane is moving inside the plant.
6.
Review lifting equipment documentation such as valid certificate, crane log book, maintenance record
2.
3.
V.
Inspection And Certification Programs
All Lifting Equipment shall be inspected and certified by a Certified Competent Person from TPPI or 3rd party agency as
applicable before being put in to service. Subsequent periodic inspections shall be performed by a Certified Competent Person.
Inspection Frequency
The mandatory inspection and testing frequency intervals pertaining to all lifting equipment are every 6 months. However
following general requirement shall be applied.
Pre-Use Examination
All items of Lifting Equipment shall be examined by the user prior to each use to ensure, so far as is practicable that they
are in a good condition and safe to carry out the task in hand. The details of what to check for during pre-examination
vary according to the type of Lifting Equipment.
The following three common particulars to be checked are:
VI.
List of items inspected, colour coded but requires corrective actions with details.
List of items inspected, but not colour coded requires corrective actions with details.
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The above interim inspection report will be submitted to Inspection Division, in turn these report will be forwarded to
concerned department for necessary implementation of remarks.
VII.
YEAR
EVEN
YEAR
(2008)
ODD
YEAR
(2009)
IX.
PERIODE
1ST SEMESTER
(1 Jan ~ 30 June )
2ND SEMESTER
(1 July ~ 31 Dec )
1ST SEMESTER
(1 Jan ~ 30 June )
2ND SEMESTER
(1 July ~ 31 Dec )
COLOR
GREEN
YELLOW
BLUE
ORANGE
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If any suspect defect is noted during the examination of an item, the Certified Competent Person may perform or request
Inspection Division to perform any additional NDT as he considered necessary.
Such NDT shall be performed by suitably qualified technicians designated by Inspection Division.
New colour code will be applied for those Lifting Equipment found to be in a satisfactory and safe condition during the
examination.
If Lifting Equipment that cannot be identified (no Unique Identification Number) and or not properly marked (SWL)
shall be quarantined and efforts shall made to identify the equipment. If identification is not traceable, Certified
Competent Person to decide whether to assign a Unique Identification Number.
For those Lifting Equipment with minor defects (no proper marking, greasing, painting etc) but still satisfactory for use,
at the discretion of Certified Competent Person current colour coding will be applied. Upon receiving an interim report
respective Maintenance Section shall apply every efforts to complete the required corrective actions and items reexamined during the survey period.
For items of lifting equipment, which are found to be unacceptable, not colour coded and require more corrective
actions, the repairs may be carried out either on site or sent to the workshop for further repair by a specialist depending
on the nature of the repairs and the equipment type.
Such repairs shall be arranged by Maintenance Division. Where an item of Lifting Equipment has been repaired (either
by Maintenance or by a Specialist) and require proof load testing, it must be tested according to requirements of this
procedure. The proof load test shall be witnessed by a approved 3rd party before the item is returned to use.
TPPI Certified Competent person or 3rd party will decide whether a lifting equipment is fit for repair or to be scrapped.
Lifting Equipment that are found be defective and where it is beyond repair shall be colour coded with RED colour. End
user department shall ensure that items that are classified as scrapped shall be destroyed .
X.
Attachment
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