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Article history:
Received 7 September 2013
Accepted 31 May 2014
Available online 11 June 2014
Viscosity is a key uid property for characterization, evaluation, management and development of
petroleum reservoirs. The accurate prediction of dynamic viscosity will be helpful for heavy oil recovery
methods including primary production, thermal production, and enhanced oil recovery (EOR). Reservoir
oil viscosity is usually measured isothermally at reservoir temperature. However, at temperatures other
than reservoir, dynamic viscosity is estimated by empirical correlations. Most of the published
correlations have been performing well at the reservoir temperature, especially for conventional crudes.
However, the published literature has lack of reliable methods for viscosity estimation due to an acute
shortage of dead oil data at elevated temperatures. These methods are essential and employed in
planning thermal recovery methods (Kuwait as well as worldwide). In this study, the API gravity and
viscosity of 50 dead crude oil samples collected from various areas of Kuwaiti oil elds were measured.
These oil samples have API gravity ranging from 101 to 201. The viscosities were determined at
temperatures ranging from 20 1C to 160 1C. Consequently the results of the heavy oil viscosity data were
used to develop a reliable model and to compare the proposed model with the published models. Both
quantitative and qualitative analytical methods were implemented using statistical parameters and
performance plot, respectively. From the general evaluation it has been shown that the proposed model
has the lowest average absolute error of 11.04% and highest coefcients of correlation of 92% for training
and 96% for the testing data. The performance of the proposed correlation has also been tested using
dead heavy crude oil data from the region as well as various parts of the world. Compositional data of
heavy oil viscosity has been used to compare predicted viscosity from the proposed correlation with that
from LorenzBrayClark (LBC) and Pederson models. These comparisons show that the proposed
correlation performed better than the other correlations, corresponding state and EOS-based methods
for the dead heavy crude oils considered.
& 2014 Elsevier B.V. All rights reserved.
Keywords:
correlations
dead oil viscosity
heavy oil viscosity
Kuwait
1. Introduction
The properties of petroleum reservoir uids are essential for
optimizing their production and transportation. Viscosity plays an
important role in the calculations of uid ow through reservoir
rock, pressure loss (with implications for the designs of tubing and
pipelines), and the design of surface facilities, reservoir simulations, and predictions of oil recovery. The thermal oil recovery of
heavy crude oils is designed to meet the industry demand for
improving oil production. Because it is necessary to consider the
variation of viscosity with temperature in engineering activities,
including piping and pipeline construction for enhanced transportation, thermal expansion is the key property for increasing the
productivity of heavy oils. Modern reservoir engineering practices
require accurate information concerning the thermodynamic and
n
Corresponding author.
E-mail address: osamah@dr-alomair.com (O. Alomair).
http://dx.doi.org/10.1016/j.petrol.2014.05.027
0920-4105/& 2014 Elsevier B.V. All rights reserved.
transport uid properties, in addition to the reservoir rock properties, to perform material balance calculations. Viscosity is often the
limiting factor in heavy oil production.
The viscosity of oils has been studied for many years. Although the
viscosity is affected by pressure and gas content, it is primarily a
function of oil gravity and temperature (Batzle et al., 2004). Accurate
prediction of the physical properties of oil is required to design
appropriate recovery, storage, transportation, and processing systems
for crude oil handling (Quail et al., 1987). Heavy oils are characterized
by high viscosities, ranging from 100 CP to 10,000 CP at the reservoir
temperature, as dened by the World Petroleum Congress, and have
low API gravity, ranging from 101 to 221, as dened by the U.S.
Department of Energy (Nehring et al., 1983). Heavy oils have a low API
gravity compared with conventional oil and are particularly known for
the difculty associated with achieving accurate measurements of
their uid properties.
The uncertainty of heavy oil uid property measurements
affects the quality of the data, which in turn affects the accuracy
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
Nomenclature
API
T
MRE
AARE
SD
RMSE
m
API range
(deg)
Temperature range
(1C)
Group A
Glaso (1980)
Labedi (1992)
Petrosky and Farshad ( 1995)
Elsharkawy and Alikhan (1999)
20.148.1
32.248
25.446.1
19.948
10149
38152
46142
38149
Group B
Standing (1981)
Egbogah and Ng (1990)
De Ghetto et al. (1995)
Bennison (1998)
Hossain et al. (2005)
10.152.5
558
1022.3
1022
7.121.8
38149
1580
24146
10121
093
Group C
Beggs-Robinson (1975)
Al-Khafaji et al. (1987)
Kartoatmodjo (1990)
Naseri et al. (2005)
1658
1551
14.458.9
1744
24146
16149
24160
41246
103
104
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
3. Experimental methods
3.1. Materials and preparation
Fifty heavy Kuwaiti crude oil samples of different API gravity
values were collected in specially designed glass-stoppered bottles
of 0.0025 m3 in capacity and stored at 20 1C. Before analysis, each
sample was degassed, and the bottles were shaken vigorously
using open-air platform shakers to achieve homogeneity. The
homogenized samples were transferred into a separating funnel
and stored for 24 h while waiting for gravity settling. The commercial demulsier Nalco product (USA) was mixed with each
crude oil sample in centrifuge tubes with a volume of 0.0001 m3;
the samples were spun at 400650 rpm for 30 min at 40 1C in a
K60002 automatic oil test centrifuge (Koehler Instrument, USA) to
remove any traces of basic sediments and water. The water
content of each sample was veried using a GD-2122 petroleum
oil water content tester (Karl Fischer Titrator), and the results were
satisfactory, with an average range of 0.010.03%. These puried
crude oil samples were transferred to clean dry bottles, each with
a unique identication tag.
Cambridge Viscosity, Inc., USA). The main purpose of this stateof-the-art equipment is to measure the strength of an electromagnetic eld generated from two magnetic coils inside a stainless steel body. This structure allows the stainless steel piston
inside the measurement chamber to move by magnetic force back
and forth in the uid. The time required for the piston to move a
xed distance (approximately 0.508 cm) is then very accurately
related to the dynamic shear viscosity of the uid in the chamber.
Instrument calibration was performed by a triplicate measurement
of the two reference samples supplied by the manufacturer
in the temperature range of interest, that is, up to 160 1C, with a
reproducibility of 0.92% of the measuring range, and the
estimated uncertainty in the dynamic viscosity measurements
was observed to be no larger than 9 10 3 mPa s, with a condence interval of 95% for all measurements. The densities were
measured at temperature intervals between 20 and 160 1C using a
densimeter (mPDS 2000, Anton paar, GmbH), which functions
according to the oscillating U-tube techniques. The calibration was
performed using dry air and ultra-pure water (S. No. 78169, S.H.
Kalibrier, GmbH products) at the temperature of interest. The
measurement cell is thermostatic with a solid-state thermostat
and two integrated Pt 100 measuring sensors, with a temperature
reproducibility of 10 2 K. Triplicate density measurements
were performed for all samples. The results were averaged,
and the estimated uncertainty of the measurements was within
0.5 kg m 3. After verication, only 41 heavy crude oil samples
with a calculated API gravity ranging from 101 to 201 were used for
the study. Each sample was tested for approximately 12 temperature steps from 20 to 160 1C, and a total of 492 data points were
collected in the viscosity range from 1.784 to 4867 CP.
4. Proposed model
Fig. 1 illustrates the general trend of the experimental viscosity
measurement data at different temperatures, with the API of the
samples ranging from 11.81 to 20.51, corresponding to the entire
viscosity databank. Experimentally, it is observed that most of
the viscosity measurement population is approximately 1000 CP,
which is in agreement with published studies (Oskui and Al Naqi,
2009; Tirtharenu and Al-Sammak, 2011).
The viscosity measurements at different temperatures for the
crude oil samples in this study were used to develop a heavy oil
viscosity correlation. The entire dataset was divided into a training
set composed of 374 viscosity measurements and a testing set
containing 118 measurements. The training and testing sets were
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
105
selected randomly. Note that the 118 data points were not used to
develop the proposed models or the correlations considered in
this paper.
Multiple non-linear regressions (the least-squares minimization technique) were employed in a surface tting (3D-type curve)
software to obtain an optimum viscosity model. The following
proposed model is able to simulate the viscositytemperatureAPI
relationship for heavy Kuwaiti crude oil with a correlation coefcient of 95%. The new proposed viscosity model has the following
form:
5:76588
0:001011:8T 32
lnAPI
ln1:8T 32
lnln 0:07547
Where is the dynamic viscosity in cp, API is the crude oil API
gravity, and T is the formation temperature in 1C. The model covers
a reasonable API gravity range, from 101 to 201, and is quite
suitable for the anticipated temperatures of Kuwaiti reservoirs
because it covers a wide range, from 4 1C to 177 1C.
Fig. 2. Cross plot of the Kuwaiti heavy crude oil viscosity data of the training set.
106
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
Table 2
Statistical analysis of the training data.
Model
AARE
(%)
MRE
(%)
SD
r
(Correlation)
r2
(Determination)
RMSE
Group A
Proposed
Glaso
Labedi
PetroskyFarshad
ElsharkawyAlikhan
25.29
103.86
649.00
139.36
93.91
11.04
90.22
628.82
103.92
86.24
129.97
121.29
121.33
59.20
238.09
0.96
0.87
0.20
0.67
0.93
0.92
0.76
0.04
0.45
0.86
16.80
53.51
118.34
40.80
84.50
Group B
Standing
Bennison
Hossain
Ghetto
EgbogahNg
217.25
62.90
111.11
72.75
85.55
180.19
53.87
107.15
63.24
57.86
53.38
387.90
448.17
203.80
84.59
0.46
0.92
0.92
0.94
0.95
0.21
0.84
0.85
0.88
0.91
47.33
156.09
175.82
70.78
26.05
Group C
BeggsRobinson
Khafaji
Kartoatmodjo
Naseri et al.
68.30
85.28
145.55
77.87
16.23
68.74
131.55
30.00
811.62
306.61
116.73
47.04
0.83
0.75
0.84
0.87
0.68
0.56
0.70
0.76
457.85
203.03
63.84
22.94
Table 3
Statistical analysis of the testing data.
Model
AARE
(%)
MRE
(%)
SD
r (correlation)
r2 (determination)
RMSE
Proposed
Glaso
Labedi
PetroskyFarshad
ElsharkawyAlikhan
28.08
113.54
783.45
157.21
97.18
11.81
101.46
765.64
126.72
89.98
124.42
124.89
143.58
65.01
227.02
0.96
0.87
0.20
0.67
0.93
0.92
0.76
0.04
0.45
0.86
15.70
61.29
140.54
48.11
84.98
Group B
Standing
Bennison
Hossain
Ghetto
EgbogahNg
238.75
60.17
105.86
75.59
90.78
208.08
48.90
102.51
64.87
64.54
60.82
380.48
440.01
190.06
82.08
0.44
0.92
0.93
0.91
0.95
0.20
0.84
0.86
0.84
0.89
54.52
166.35
175.82
77.05
26.76
Group C
Beggs-Robinson
Khafaji
Kartoatmodjo
Naseri et al.
66.41
98.62
167.01
87.41
9.87
83.68
154.20
42.24
683.06
373.03
124.64
47.97
0.80
0.63
0.79
0.84
0.64
0.40
0.62
0.71
408.88
290.01
76.55
25.99
Group A
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
Fig. 4. (a). Comparison of the performance of the Group A correlations for low-API
(13.01) crude oils. (b). Comparison of the performance of the Group A correlations
for medium-API (16.51) crude oils. (c). Comparison of the performance of the Group
A correlations for high-API (19.81) crude oils.
107
Fig. 5. (a). Comparison of the performance of the Group B correlations for low API
(13.01) crude oils. (b). Comparison of the performance of the Group B correlations
for medium-API (16.51) crude oils. (c). Comparison of the performance of the Group
B correlations for high-API (19.81) crude oils.
108
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
5.4. Accuracy using regional and crude oils from different regions
Table 4 shows the experimental dead crude oil viscosity for six
sets of crudes from various parts of the world. The rst set is
regional oil from the Middle East. This oil is with 13.9 API degrees
gravity. The proposed correlation was able to predict the dead
oil viscosity for this set with an average absolute error (AAE) in
the order of 32%, and the second accurate correlation was
BeggsRobinson with an AAE in the order of 68%. The next set is
Maya Mexico-2004 that has API gravity of 20.21. The proposed
Fig. 6. (a) Comparison of the performance of the Group C correlations for low-API
(13.01) crude oils; (b) Comparison of the performance of the Group C correlations
for medium-API (16.51) crude oils; (c) Comparison of the performance of the Group
C correlations for high-API (19.81) crude oils.
correlation was able to predict the dead oil viscosity for this crude
with AAE of 29% followed by Beal's correlation (58%).
The third oils set are extremely heavy crudes from Venezuela
with API gravity of 8.31. None of the dead oil viscosity correlations
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
109
Table 4
Testing accuracy of proposed and other correlations using regional and world heavy crudes.
Crude sample
Tested parameter
Correlation
API
T
(1F)
Beal's
BeggsRobinson
Middle East
13.9
13.9
13.9
13.9
85
150
250
350
1458.5
162
11
1.3
1642.6
44.8
7.3
3.2
778.9
154.7
36.2
13.9
Maya Mexico-2004
21.8
21.8
21.8
32
59
77
1112
229
205
275
134
87
8,562,624
2529
313
462
125
71
8.2
8.2
8.2
8.2
32
59
68
86
789
623
548
515
2.77E 08
12,819,495
4,940,100
804,696
2.612E 08
2,583,980
273,107
13,710
California Gail-Ca
20.6
20.6
20.6
32
59
77
1393
406
196
411
194
122
21,436,699
3969
436
Boscan Crude
10.5
10.5
10.5
10.5
77
104
149
212
61,080
11,052
1202
204.4
34,131
7205
716
45
16,851
953
90
19
Alberta crudes
18
18
18
18
18
18
18
18
18
18
18
18
18
73.6
124
151
160
177
196
213
232
259
290
311
332
348
319
86
46
38
26
18
13
9
6
3
2
2
1
1383
51
22
18
13
9
7
6
4
3
3
3
2
Venezuela Orimulsin-100
Measured viscosity
(cp)
575
58.53
17.02
3.02
2152
321.3
163.4
132
58.43
39.33
30.86
18.89
10.66
7.92
6.94
5.54
4.4
Glaso
Labedi
Kartoatmodjo
ElsharkawyAlikhan
701.6
171.2
48.1
20.9
1217.6
121.1
28.4
13.6
724.4
91.3
10.9
3.4
82.6
54.7
45.7
441
123
70
6613
320
121
523.7
242.8
147.7
1,356,311
128,832
74,609
30,225
8195.3
5426.4
4931.3
4209.5
478,539
74,375
48,285
23,631
265,455,745
336,769
102,906
18,359
3063861.9
489839.1
269036.3
84590.4
680
175
97
107.8
71.4
59.7
619
168
95
12,489
486
172
654.6
295.3
176.5
7003
2558
767
235
1418.3
1158.3
909
716.7
5518
2403
889
335
10,598
1872
358
100
7580.1
2183.6
364.2
53.4
234
66
41
36
28
22
18
15
11
8
7
6
5
116
81.7
71.6
68.9
64.2
60
56.7
53.6
49.7
46.1
43.9
42.1
40.8
219
68
44
38
30
24
20
17
13
10
9
7
7
483
74
43
37
28
22
19
16
12
10
9
8
7
317.1
76.8
40.3
33.1
23.1
16.3
12.2
9.2
6.4
4.5
3.7
3.1
2.8
354.9
242
171.5
136.7
Proposed
Table 5
Comparison between measured and calculated viscosity from the proposed correlation, corresponding state and EOS methods.
Sample 1 (API 17.51)
Comp
mol%
wt%
MW
SG
Comp
mol%
wt%
MW
SG
C1
C2
C3
i-C4
n-C4
C5
i-C5
n C5
C6
C7
T, 1F
176
0.00
0.00
0.00
0.17
0.29
0.00
0.14
0.35
1.95
97.10
Measured m, cp
23.51
0.00
0.00
0.00
0.03
0.05
0.00
0.03
0.07
0.47
99.36
Proposed
25.4
16.04
30.07
44.10
58.12
58.12
72.15
72.15
72.15
86.18
367.35
LBC
3.39
0.300
0.356
0.506
0.562
0.583
0.624
0.630
0.685
0.668
0.951
Pedersen
47.2
C1
C2
C3
i-C4
n-C4
C5
i-C5
n C5
C6
C7
T, 1F
104
0.00
0.00
0.00
0.13
0.12
0.07
0.11
1.39
3.94
94.24
Measured m, cp
96.460
0.00
0.00
0.00
0.02
0.02
0.02
0.02
0.31
1.03
98.58
Proposed
96.420
16.04
30.07
44.10
58.12
58.12
72.15
72.15
72.15
85.73
343.10
LBC
3.550
0.300
0.356
0.506
0.562
0.583
0.624
0.630
0.685
0.666
0.940
Pedersen
150.290
Comp
mol%
wt%
MW
SG
Comp
mol%
wt%
MW
SG
C1
C2
C3
i-C4
n-C4
C5
i-C5
n C5
C6
C7
T, 1F
194
0.00
0.00
0.00
0.01
0.04
0.00
0.01
0.04
0.39
99.52
Measured m, cp
28.3
0.00
0.00
0.00
0.00
0.01
0.00
0.00
0.01
0.09
99.90
Proposed
34.35
16.04
30.07
44.10
58.12
58.12
72.15
72.15
72.15
86.18
384.46
LBC
4.06
0.300
0.356
0.506
0.562
0.583
0.624
0.630
0.685
0.671
0.975
Pedersen
66.52
C1
C2
C3
i-C4
n-C4
C5
i-C5
n C5
C6
C7
T, 1F
176
0.00
0.00
0.00
0.00
0.15
0.00
0.04
0.28
1.37
98.16
Measured m, cp
29.95
0.00
0.00
0.00
0.00
0.02
0.00
0.01
0.06
0.32
99.59
Proposed
37.19
16.04
30.07
44.10
58.12
58.12
72.15
72.15
72.15
86.18
369.29
LBC
3.84
0.300
0.356
0.506
0.562
0.583
0.624
0.630
0.685
0.668
0.966
Pedersen
63
110
O. Alomair et al. / Journal of Petroleum Science and Engineering 120 (2014) 102110
were able to estimate the dead oil viscosity for this extra heavy
crude. The fourth group is from California that has API gravity of
20.61. Again the proposed correlation has the smallest error (30%)
followed by Glaso's correlation (AAE 53%). The fth oil is Boscan
crude which has API gravity 10.51. The API gravity of this oil is
below the practical limit of most of the correlation. Therefore, only
Beal's and Glaso's correlations were able to predict its dead oil
viscosity with AAE in the order of 49% and 54% respectively. The
last crude oil is from Alberta that has an API gravity of 181.
Kartomtodjo's correlation was able to predict its dead oil viscosity
with AAE of 34% followed by the proposed correlation (42%).
Compositional data as well as measured viscosity for four
heavy crude oil samples are shown in Table 5. This table also
shows a comparison between the predicted viscosities from the
proposed model, corresponding state and EOS based model. The
corresponding state model by Lohrenz, BrayClark method (LBC)
and the EOS model by Pederson are considered in this study. The
LBC model severely underestimated the dead heavy oil viscosity of
all the four samples as shown in Table 5. Therefore, it is suggested
not to use the LBC model to predict dead heavy oil viscosity. The
proposed model shows a better accuracy than the Pederson model
for all the four compositional data considered.
The correlation proposed in this study should be carefully used
outside the range of data. It should not be used to predict dead oil
viscosity for extra heavy crudes having API gravity below 101 or
light crudes having API gravity above 221. It should not also be
used at extremely low temperature of 20 1C (68 1F). For predicting
the effect of gas injection upon viscosity of heavy crudes or to
predict the saturated or undersaturated oil viscosity the design
engineers should consider other correlations, corresponding states
methods, or equation of state based methods.
6. Conclusions
This study considered 492 viscosity measurements of heavy
Kuwaiti crude oil samples at both the formation and elevated
temperatures. The data were also used to develop a new heavy oil
viscosity model for Kuwait crudes. These data were used to
evaluate the performance of published correlations in addition to
the well-known correlations that have been considered benchmarks for the petroleum industry. Using regional as well as world
heavy crude oil data, the performance of the proposed model was
compared with various correlations as well as Corresponding
State, and EOS-based methods. The comparison revealed that the
proposed model has better accuracy and acceptable performance
relative to the other published methods with respect to the
viscosity prediction of heavy Kuwait crude oils. This correlation
should be used in case experimental data is unavailable or
unreliable. It should be carefully used outside the range of data.
It should not also be used to predict dead oil viscosity for extra
heavy crudes having API gravity below 101 or light crudes having
API gravity above 221, or at extremely low temperature of 20 1C
(68 1F).
Acknowledgments
This work was supported by Kuwait University, Research Grant
no. [EP 02/08]. The authors also acknowledge the support received
from the General Facility Research Grant [GE 01/07]. The authors
extend their appreciation to the Research and Technology (R&T)
Group at the Kuwait Oil Company (KOC) for assistance with the
crude oil samples.
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