Technical Manual 2340 - 2540 EVP

TECHNICIAN
MANUAL
Prevacuum Table - top Autoclave
Models 2340, 2540 EPV
CAT. No. MAN205-0062 Rev. A

COPYRIGHT
TECHNICIAN
MANUAL
Prevacuum Table - top Autoclave
Models 2340, 2540 EPV
Cat. No. MAN205-0062 Rev. A

Tuttnauer Europe b.v., P.O. Box 7191, 4800GD Breda, The Netherlands. + 31/76-5423510
TABLE OF CONTENTS
PARAGRAPH
PAGE NO.
1.
INTRODUCTION
2.
SYMBOL DESCRIPTION
3.
INSTALLATION INSTRUCTIONS
3.1
4.
5.
6.
7.
Connections
TESTS
4.1.
Installation Tests
4.2
Periodical Tests
WATER QUALITY
5.1
Water for Generating Steam
5.2
Reverse Osmosis
DESCRIPTION OF THE CONTROL SYSTEM.
6.1
Digital Board DIG T2
6.2
Analog Board ANL-T2
10
6.3
AC - Board - AC-T1
11
CALIBRATION OF TEMPERATURE AND PRESSURE
12
7.1
Method of Calibration
12
7.2
Temperature Calibration Procedure
13
7.3
Pressure Calibration Procedure
15
8.
TEST POINTS
16
9.
CHANGING PARAMETERS
17
9.1
General
17
9.2
Changing Parameters
17
9.3
Resetting the Back-Up Memory
23
9.4
Test Mode
23
10.
REPLACEMENT PROCEDURES
24
10.1
Dismantling the Outer Covers of the Autoclave
24
10.2
Replacing the Safety Valve
25
10.3
Replacing the electronics board (control panel)
26
10.4
Replacing the Electronics Box
26
10.5
Replacing Heating elements
28
10.6
Replacing the Temperature Safety Thermostat
29
10.7
Replacing the Cut-Off Thermostat
30
10.8
Cleaning and Replacing the Water Level Electrodes
31
10.9
Replacing the Drain Valve
32
TABLE OF CONTENT (Cont.)

PARAGRAPH
11.
PAGE NO.
10.10 Replacing the Pressure Gauge
33
10.11 Replacing the Locking Device
34
10.12 Replacing the Printer
35
10.13 Replacing the Door Switch
36
10.14 Replacing the circuit breaker
37
10.15 Vacuum Pump
38
10.16 The Water Reservoir
39
10.17 Replacement of the Door Cover
41
TROUBLESHOOTING
42
11.1
Displayed Messages and Reference to Trouble Shooting
42
11.2
Pre-process malfunction
43
11.3
In Process Malfunction
49
11.4
Components Malfunction
54
11.5
Mechanical malfunction
67
12.
LIST OF SPARE PARTS
69
13.
VALVES NUMBERING
79
TABLE OF CONTENT (Cont.)

DRAWINGS
PAGE NO.
Rear View
Control System Block Diagram
DIG- T2 Board
ANL T2 Board
10
AC-T1 Board
11
Electronic Box
27
Water Reservoir
40
Front View
74
Vessel Assembly
75
Door Tightening Bolt Assembly
76
Outer Cabinet Assembly
77
Water Outlet Strainer
78
Piping Drawing
81
Electrical Drawing
82
1.
INTRODUCTION
This manual, together with the operators manual, forms the complete edition
of the Operation and Maintenance instructions. This manual is intended for the
use of the technician. It is forbidden for unqualified and unauthorized
personnel to service the autoclave in accordance with the instructions in this
manual. Any unauthorized service may result in the invalidation of the
manufacturers guarantee.
The qualified technician shall be an authorized electrician with the right
qualifications in electronics and shall be familiar with the local
technical/electrical regulations.
2.
SYMBOL DESCRIPTION
Caution! Consult accompanying documents
Caution! Hot surface.
Caution! Hot steam.
Protective earth (Ground)
Stand by
3.
INSTALLATION INSTRUCTIONS
Network and connection should comply with the device consumption. It must
comply with local installation and safety rules and regulations.
The voltage supplied to the device must comply with the label + 5%.
In order to avoid any injury by electrical hazard, it is mandatory for the
customer to have installed an earth leakage relay in the electrical board to
which the autoclave is connected.
This relay disconnects all the poles of the electric power line in case of
accidental contact with the instrument metal enclosure, by the operator or
another person, leading to a dangerous leakage current.
Set the hind legs of the autoclave to give the body an inclination of 2 towards
the front; this ensures that water is completely drained out of the chamber
through the opening on the bottom in front of the chamber. To check pour a
glass of water into the bottom of the autoclave ensuring water flows out of the
chamber.
Ensure while placing the autoclave, to leave space around the machine, to give
the technician access to service the machine also making sure the autoclave is
on a leveled and rigid surface.
Ensure the following connections to the utilities sources and drain (refer to the
drawing REAR VIEW below).
3.1
Connections
Connect the exhaust from pump to the drain by 5/16 tube.
Connect the drain from the chamber, by a 1/4 tube.
Note: All the connections listed above will be executed with flexible
hoses, which are supplied with the autoclave.
Connect the power cord of the autoclave to a power outlet, 230V-16A.
REAR VIEW
4.
TESTS
4.1. Installation Tests
The service technician shall perform the following
preliminary checks before operating the autoclave:
a.
Leveling Check
Check that the autoclave is leveled.
b.
Leakage current test;

Check the precise operation of the earth leakage relay.
c.
Continuity Check
Check the continuity of the grounding connection.
d.
Safety Check
Check the safety elements; safety valve and the door locking
mechanisms.
e.
Programs Check
Run basic programs of the autoclave and check the operation
sequences, the sterilization parameters etc.
f.
Integrity Check
Perform a visual check to verify that there are no dents,
scratches, broken gauges, etc.
After the above steps are performed, the autoclave is ready for operation.
4.2
Periodical Tests
TEST
PERIOD
1 month Test the safety valve by operating it.

6
Remove the cover of the autoclave, tighten the screws of the heaters and the
months electrical connections at the heaters, valves and connectors in the control box.
Check the continuity of the grounding connections.
Check the temperature and pressure calibration.
Perform validation of the autoclave.
Check the precise operation of the earth leakage relay.
Check that the autoclave is levelled.
Check the safety elements; safety valve, safety and cut-off thermostats door
locking mechanisms.
Year
Run basic programs of the autoclave and check the operation sequences, the
sterilization parameters etc.
Check the water reservoir, piping, plastic parts and electric wires.
check and tighten the piping joints to avoid leakage.
check and tighten all screw connections in the control box, heaters and
valves and instrumentation.
Observe the closing device for excessive wear
5 years Observe the closing device for excessive wear
Safety tests (pressure vessel, efficiency, electrical) shall be performed in accordance
with local rules or regulations, by an authorised inspector.
An authorized technician shall perform the 6-months and yearly tests!
6
5.
WATER QUALITY
5.1
Water for Generating Steam

The distilled or mineral free water supplied to the sterlizer shall be
according to the table below:
Physical Characteristics and Maximum acceptable contaminants
levels in water or steam, for sterlizers
(In compliance with ISO 11134 and ISO 13683).
Evaporate residue
< 15 mg/l
Silica
< 2 mg/l
Iron
< 0.2mg/l
Cadmium
< 0.005 mg/l
Lead
< 0.05 mg/l
Rest of heavy metals
< 0.1 mg/l
Chloride
< 3 mg/l
Phosphate
< 0.5 mg/l
Conductivity
< 50 s/cm
pH
6.5 to 8
Appearance
colourless, clean, without sediment
Hardness
< 0.1 mmol/l
Compliance with the above data should be tested in accordance with

acknowledged analytical methods, by an authorized laboratory.
Attention:
The use of water that do not comply with the table above may have
severe impact on the working life of the sterilizer and can invalidate
the manufacturers guarantee.
5.2
Reverse Osmosis
A Reverse Osmosis system may be used to improve the quality of the
water used to generate steam in the autoclave chamber. The use of
mineral free will contribute to better performance and longer life of the
autoclave.
DESCRIPTION OF THE CONTROL SYSTEM.

(See CDR Control diagram).
The control system is based on 3 electronic boards designed according to the
autoclave requirements, the digital board DIG-T2 containing the
micro-controller memories, buffers and digital ICs and the analog board
ANL-T2 which performs the processing of signals coming from the sensors
and switches. The AC-T1 board consists of filters and AC drivers. DC
voltages 12V and 5V, supplied by a switching type power supply, powers the
3 electronic boards.
PLUG
SK T
20
19
JP1
19
JP1
P1
DIG-T2 BOARD
+ C2
37
20
37
U12
JP5
12
JP7
JP6
R3
6.
R2
C9
JP2
U8
U16
R1
C5
C7
U11
U14
U3
U18
C4
JP3
C3+
U21
RP1
JP9
1
Q1
Y1
JP10
1
BZ1
U15
U17
DIG
T3
97-05 C25 C24
1
JP4
U4 R4
C16
C17
JP3 C23
JP12
R9
U22 D1
C15
U19
U1
C6
C22
D S1
2
1
JP8
1
34
33
The system is provided with communication interfaces RS 232 to PC and to

parallel printer.
6.1
Digital Board DIG - T2

The digital board is connected to the keypad panel, to the parallel
printer and to the analog board ANL-T2.
The board contains the micro-controller (U15) type 80C32 that
runs the software program of the system.
On the board, are three types of memories:
1) EPROM memory (U17), part no. 27512 storing the program
codes.
2) RAM memory (U21) with a capacity of 32KB for the
temporary data during the running of the program.
3) EPROM memory (U22) that is a fixed serial memory with an
electrical writing and erasing.
This EPROM serves as a non-volatile memory, enabling the
system to change follow-up tables during running of program
codes, and ensuring this data is not lost in case of power failure.
8
The board contains an optimal Real Time Clock (U12), which

serves as a clock to the system, including a back-up battery, which
ensures the clock, runs continuously even when the autoclave is
not powered.
This component is optimal because it is related to the operation of
the printer, which is also an optional item.
The board contains a watchdog, which detects any faulty situation
in the running program code. It performs an automatic reset of the
micro-controller and stops all the commands to avoid an
uncontrolled activation of any of the heating elements or the
valves.
The board functions as an MMI (Man-Machine Interface). It is
connected to a LCD display of two rows with 16 characters on
each row and to the following light indicators:
START (autoclave in process),
FAIL (the process failed),
WATER (no water in the reservoir),
DOOR (the door is not closed).
A keyboard connected to the digital board, serves as a control panel
containing the command and programming keys.
The digital inputs and outputs are transferred to the system, as
follows:
Through the digital board to the analog board by means of buffers
74HC377.
RS232 interface is performed on the board by the U13 component,
the signal is transmitted to the communication connector located
on the ANL-T2 board.
The printer is connected directly to this board, connector DS1
enables to connect the DPU-20 printer manufactured by SEIKO.
The printer receives the data and the supply voltage directly from
this connector.
The layout of the DIG-T2 board components is provided below
DIG- T2 BOARD
SK
T
20
37
JP1
1
R8
19
R7
C1
C1
U1
C1
U1
+C2
R5
R6
R1
R1
C1 U1
JP
C1
C8
R3
RP
C9
U2
C2
1
C1
1 U2
U7
R2
C2
C1 R1
U5
U6
U8
U1
R1
C5
C7
U1
U1
U3
C3
U2
1
U4 R4
C1
C1 6
RP
Q1
Y1
BZ1
U1
U1
H2
U1
C4
D IG
C2
97-05
JP3
C2
U2
C2
C2
R9
D1 C1
U1
C6
U1
2
1
DS
34
33
Analog Board ANL-T2

The analog board contains the drivers of the valves, heaters and pump.
It contains the sensors circuits connected to the control system, and
serves as a junction to the autoclave connections.
The input is 12VDC & 5VDC and the output is for all the signals to the
autoclave.
The power supply provides the DC voltages 12V and 5V through
the connector JP3 to the board and further to the DIG-T2 board.
The computer is connected to the board through the connector P1,
by RS232 interface.
The analog and digital inputs, from the temperature sensor,
electrode door switch, etc. are connected through connector JP6,
the conversion circuits of the sensors are located on this board.
The pressure sensor MPX2200 that measures the chamber pressure
is connected to the board through connector JP8, to the conversion
circuit of the sensor that is located on this board.
The analog to digital conversion circuit A/D (U5) and the analog
multiplexer (U6) for 8 analog inputs (temperature, pressure, and
electrode) are located on this board and transfer digital signal to
the DIG-T2 board.
All the drivers and power circuits to the solenoids (valves, door
locking) are included on this board.
Layout diagram of the ANL-T2 is provided below.
ANL - T2 BOARD
ANL T1 BOARD
PLUG
37
20
19
JP1
P1
12 1
JP7
JP2
JP5
JP6
JP9
JP4
JP3
1
6.2
JP12
JP10
1
JP8
10
JP11
1
AC - Board - AC-T1
This board receives command signals from ANL-T2 board designated
to activate AC devices. It converts them to AC mode.
The AC-T1 board provides AC filtering for the power supply to the
control system and protection from sharp current fluctuations.
The AC-T1 board includes:
AC drivers for the AC devices (pump, heaters, etc.) up to 6A.
AC - input connector JP3.
Filter circuit based on L1C5, the power transfer from the filter to
power supply via JP2.
Spike protection - RV13.
Three - 230/115 VAC output channels, triac control circuit.
Q1 - 16Amp - JP4/1,2
Q2 - 8 Amp - JP7/1
Q3 - 8 Amp - JP7/2
AC-T1 BOARD
(JP3,JP4,JP7 ON THE BOTTOM SIDE OF THE BOARD)
JP5
JP1
R5
R9
RV3
1
R1
JP2
RV2
6.3
U3
R12
C3
R10
R11
U2
R6
R8 C2
R7
U1
R4
R2
C1 R3
JP6
JP7
Q3
JP4
L1
JP3
1
Q2
Q1
C5
ETYPEAC-97
CAT TECH.
11
RV1
CALIBRATION OF TEMPERATURE AND PRESSURE

7.1
Method of Calibration:
The calibration of temperature and pressure is performed digitally.
The temperature and pressure measuring circuits are designed with
components having 1% accuracy.
The temperature circuit is linear and has an output of 100mV2400mV
for a temperature range 20C150C.
The pressure circuit is also linear and has an output of
100mV2400mV for a pressure range 0400 kPa.
The measuring at the A/D is limited for values higher than 2400mV or
below 100mV.
It is obvious that although the accuracy of the circuit components is
1%, the sum deviation may reach 5%. Therefore calibration is
necessary.
The system has a non-volatile memory in which the offset and gain
data of the sensors are stored.
Calibration is performed by use of the keyboard (or the communication
port for computer use).
Following is a description of the calibration of temperature and
pressure using the keyboard. The calibration procedure is identical to
all autoclave models.
Definition of Gain and Offset:
Every straight line can be defined by the equation ax+b=y. a is the
deviation from y=0 and b is the slope of the line. In our case a=Gain
and b=Offset.
The system is based on calculation of offset and gain of two points as
in the following example
If the actual measured pressures are 100 kPa & 300 kPa and the
displayed temperatures are 90 kPa & 310 kPa respectively, the input
Vs pressure graph will be as follows.
READ
Y
310
300
ACTUAL
PRESURE
7.
100
90
X
V1
V2
INPUT FROM SENSOR
The calibration method enables to input this data into the system in
order to perform automatic correction of OFFSET and GAIN.
It is necessary to define the two points, which have to be input to the
system, prior to performing calibration.
12
7.2
Temperature Calibration Procedure

Press the PROGRAM
key.
The system enables to set the systems date the time.

This operation is skipped by pressing PROGRAM
six times.
key
CODE: will be displayed.

Select Technician Code (011) by the UP/DN keys and press the
PROGRAM
key.
Select CALIB CODE: 107 to calibrate the system by means of the
UP/DN keys and press the PROGRAM
key again until
TEMP CAL: will be displayed.
Set calibration code to TEMP CAL: 1
Press the PROGRAM

code.
key again and do not change the
The following data will be displayed:

UPPER ROW: A 60.0
R 60.0
LOWER ROW: A 130.0 R130.0

Enter the actual data (A) and the displayed data (R) for two known
points as in the following example:
The actual temperatures are 70C & 120C and the displayed
temperatures are 68C & 120C respectively. the
Proceed as follows:
On the upper row, change A60.0 to A 70.0 by means of UP/DN
keys.
Press the PROGRAM
key.
The cursor on the upper row will move to R60.0, change to R68.0
by means of UP/DN
keys.
Press the PROGRAM
key.
The cursor moves to the lower row to A 130.0, change it to A

120.0 by means of UP/DN keys.
Press the PROGRAM
key.
The cursor on the lower row will move to R130.0, change to

R123.0 by means of keys UP/DN, then press the
PROGRAM key
This completes calibration procedure for temperature.
13
Remarks:
When cursor is set under any figure, pressing the START/STOP
key stops calibration.
When the cursor is set under any figure, it enables to feed this
value to the reading of temperature by pressing the
PARAMETERS key.
Example:
If the cursor is set under R68.0 on the upper row and the actual
temperature of the autoclave is now 66.0C, by pressing the
PARAMETERS key, the temperature reading will be corrected from
R68.0 to R 66.0.
This calibration method enables the technician to change a certain point
without affecting a second point.
Example:
When the working temperatures are 134C and 121C but the actual
temperature are 132C and 121C
The measured temperature for 134C must be corrected without
changing the temperature at 121C,
Considering the above example, the setting of data can be done as
follows:
A 121.0
R 121.0
A 132.0
R 134.0
The system will calibrate the new offset and gain and retain them into
the non-erasable memory.
As a result, while running a 134C program the correction is
automatically made, while at 121C no change is felt.
14
7.3
Pressure Calibration Procedure

To perform the pressure calibration two points have to be defined
allowing the calculation of new OFFSET and GAIN values.
Press the PROGRAM
key.
Skip date and the time setting by pressing the PROGRAM
key six times.
CODE: will be displayed.
Select the Technician Code (011) by the UP/DN keys and press the
PROGRAM
key.
Select CALIB CODE: 107 to calibrate the system by means of the
UP/DN keys and press the PROGRAM
key again until the
system displays: PRES CAL:
Press the PROGRAM
key.
The following is displayed:

Point 1 Upper Row A 100 R 100
Point 2 - Lower Row A 300 R 300
Open the door, do not alter A 100.
Press the PROGRAM
key, the cursor will move to R 100.
Press the PARAMETERS

key. The system performs
reading
pressure and displays it instead of R100. E.g. R93 (i.e. the system
reads out 93kPa, when the door is open).
Press the PROGRAM
key.
The cursor moves to the lower row to A300.

If the system reads out 280kPa, do not change A300. Press the
PROGRAM
key to move to R300 and change it to the
actual
pressure value 280kPa by means of the keys UP/DN.
Press the PROGRAM
key again.
The system calculates the new values for offset and gain and stores
these values in the non-volatile memory.
This completes the calibration procedure for the pressure.
15
8.
TEST POINTS
The test point list provides testing points on the junctions on board to assist in
locating the malfunction.
NU TP
FUNCTION
VALVE
TP1
GND
TP2
+5V DC
TP3
+12V DC
TP4
OUT - HEATERS
ON-5V; OFF-0V
TP5
OUT-VAC. PUMP
ON-5V; OFF-0V
TP6
TP7
OUT-AIR-RELEASE VALVE
ON-5V; OFF-0V
TP8
OUT-EXH-VALVE
ON-5V; OFF-0V
TP9
OUT-WATER TO RES.
ON-5V; OFF-0V
TP10
OUT-VACUUM VALVE
ON-5V;OFF-0V
TP11
OUTDOOR LOCK
ON-5V; OFF-0V
TP12
OUT-AIR RELEASE
ON-5V; OFF-0V
TP13
TP14
TP15
IN FLOAT HIGH.
ON-5V; OFF-0V
TP16
IN DOOR SWITCH
ON-5V; OFF-0V
TP17
IN THERMOSTAT
ON-5V; OFF-0V
TP 18
TP19
TP20
TP21
IN TEMPERATURE
134C 1.97V
TP22
TP23
TP24
IN PRESSURE
2.0B 2.031V
TP25
TP26
IN ELECTRODE HIGH
0V-YES; 2.5V NO
16
9.
SOFTWARE PROGRAMMING PROCEDURES

9.1
General
The software for the control system of the EPV autoclave is EpvEn320.
The software contains a table of parameters of which part of them
defines the autoclave, and part defines the processes in the autoclave.
This document describes parameters and their task in the software.
9.2
Changing Parameters
Access to the program is achieved by inserting the access code.
Access code 1
This access code enables change of the sterilization
time, sterilization temperature and the drying time.
Access code 11
changes that may be done by the supervisor.
Enables to change a few parameters
Access code 13
changes that may be done by the technician.
Enables to change all the parameters
To change the parameters listed below, proceed as follows:
a.
Select the cycle.
b.
Enable the operation by entering the ACCESS CODE (11).
c.
Set the parameter that has to be modified, by pressing successively

the PROGRAM key.
d.
Set the desired data by means of the UP/DN keys.
e.
Pressing the PROGRAM key enters the modified data into

memory, and moves to the next parameter.
The pre-set parameters values will replace the last default values and
become the updated default values.
9.2.1
STER Temp Required sterilization temperature for the

process
Entry Code
1
Resolution
1C
Minimum value for the change
Maximum value for the change
Set value
9.2.2
Cycle
105C
137C
Value 105 121 134 121 134 121 134
8
0
STER Time Required sterilization time for the process

Entry code
Resolution
Minimum value
Maximum value
Set value
Cycle
1
1 minute
3 minutes
59 minutes
Value 10
15
15
18
30
3.5
17
9.2.3.
Heat Standby Operation of the heating elements in

Standby Mode
Access Code
1
Resolution
1
Value
0 or 1
If Heat Standby = 0,
the heating elements will not
operate in the Standby Mode.
If Heat Standby = 1,
the heating elements will operate in
the Standby mode, in a shoot mode of 1 second on,
59 seconds off.
9.2.4
Dry Time Required drying time for the process

Entry Code
Resolution
Minimum Value
Maximum Value
Set value
9.2.5
1
1 minute
minutes
99 minutes
Cycle
Value
10
30
30
Water Time Time for entering water to the autoclave

This value defines the entry time of the water to the autoclave to
locate the electrode touching the water.
This time will change from process to process and even for
different autoclaves.
When the autoclave is vertical and the defined time is
seconds, the water valve will not open at all.
Entry Code
11
Resolution
1 second
Minimum Value 1 second
Maximum Value 90 seconds
Set value
9.2.6
Cycle
Value
Heat T.O. - The maximum time allowed for the heating stage
(testing)
After this time, if the system does not enter the sterilization stage,
it will receive a Low Heat message and the process will abort.
Entry Code
11
Resolution
1min
Minimum Value 20min
Maximum Value 53 min
Set value
Cycle
Value 3000 3000 3000 3000 3000 3000 3000
18
8
0
9.2.7
End Temp - The ending temperature of the process

If at the end of the cycle the temperature is higher than this
temperature, the process will not end and the door will remain
closed.
Entry Code
11
Resolution
1C
Minimum Value 40C
Maximum value 137C
Set value
9.2.8
Cycle
Value 130 130 120 120 134
6
95
120 134
PulsNum. No. of pulses in the prevacuum stage

Entry Code
Resolution
Minimum Value
Maximum Value
Set value
9.2.9
11
1
1
5
Cycle
Value
VacDip1 Vacuum value in the first pulse

Defines the vacuum value in pulse no.1 of the prevacuum stage.
Entry Code
11
Resolution
1kpa
Minimum Value 1kpa
Maximum Value 90kpa
Set value
15 kpa
9.2.10
VacDip2 Vacuum value in the remaining pulses

This value defines the vacuum in the remaining pulses in the
prevacuum stage (not just pulse no. 2)
Entry Code
11
Resolution
1kpa
Minimum Value 1kpa
Maximum Value 90kpa
Set value
65 kpa
9.2.11
Vac Time 1 Vacuum Time in the First Pulse

This value defines the time the system will continue to maintain
vacuum after reaching Vac Dip1 for the first pulse.
Entry Code
11
Resolution
30sec
Minimum Value 1sec
Maximum Value 1800sec
Set value
120sec
19
9.2.12
Vac Time2 Vacuum Time in the remaining pulses.

This value defines the time the system will continue to maintain
vacuum after reaching Vac Dip2 for the remaining pulses.
Entry Code
11
Resolution
30sec
Minimum Value 1sec
Maximum Value 1800sec
Set value
240sec
9.2.13
Ex Mode The method for exhausting the steam at the end of

the process
Entry Code
11
Ex Mode
Fast Ex
1
N.A.
2
Slow Ex (Waste)
3
Slow Ex (Liquids)
4
Set value
9.2.14
Cycle
Value
LimitP add The allowable addition to the maximum pressure

in every process
If the maximum pressure is 225kpa, the system will not heat
beyond this pressure. If LimitP add will be , the maximum
pressure will remain 225kpa. If LimitP add equals 10, the
maximum pressure will be 235kpa.
Entry Code
11
Resolutio
1kpa
Minimum Value kpa
Maximum Value 30kpa
Set value
0kpa
9.2.15
Calib Code Calibration Code

This allows entry to the calibration mode.
It must be set on 107 in order to allow the code to be entered.
Entry Code
11
Resolution
1
Minimum Value
Maximum Value 255
Set value
100
20
9.2.16
Req Prs+
This parameter defines the required addition to the sterilization
pressure in kpa.
For example, for a sterilization temperature of 121C the required
pressure is 204kpa. Since the system controls the sterilization
process according to pressure and temperature, if Req Prs+ equals
, the system will maintain the pressure at 204kpa. If the value
is at 5kpa, the system will be maintained at 209kpa, and so on.
Entry Code
11
Resolution
1
Minimum Value 0kpa
Maximum Value 20kpa
Set value
Cycle
Value
9.2.17. Atmos. Pres - This parameter enables setting the pressure

according to the ambient Atmospheric Pressure at the place in
which the autoclave is operating.
This value is derived from the altitude of the area. The

atmospheric pressure at Sea Level is 100kPa. For every 100m
above sea level, the atmospheric pressure drops 1kPa, and for
every 100m below sea level, the atmospheric pressure increases
1kPa.
Although the weather can affect the atmospheric pressure by
1-2kPa, this will not affect the accuracy of the system.
Entry Code
13
Resolution
1kPa
Minimum Value 55kPa (for +4500m)
Maximum Value 108kPa (for 800m)*
Set value
93kPa
Although altitude 800m does not exist, this parameter allows
for the lowest altitude, plus adjustment range due to weather
changes.
9.2.18. Dry Mode rate of breaking vacuum

This parameter is used to set the rate of breaking the vacuum by
controlling the air valve opening. 0 is closed valve and 5 is
completely opened valve.
Access Code
13
Resolution
1
Minimum Value 0
Maximum Value 5
Set value
Cycle
Value
1`
21
9.2.19. Puls Press pulse pressure during pre-vacuum stage.

This parameter is used to set the maximum pressure in each
pulse of the pre-vacuum stage.
Access Code
13
Resolution
10
Minimum Value 110
Maximum Value 200
Set value
140kPa
9.2.20. Heat Step heating rate during sterilization
This parameter is used to set the sterilization heating-rate. The
heating rate is constant until the pressure in the chamber reaches
a pressure of 30 kPa below the required sterilization pressure.
From this point on heating is performed in pulses. Each pulse
lasts 45 seconds and increases the pressure in the chamber by
X kPa. Increasing the value of X will increase the
chambers heating rate and decreasing the value of X will
decrease the heating rate.
Access Code
13
Resolution
1
Minimum Value 1
Maximum Value 10
Set value
5
9.2.21. Auto. Num Autoclave serial number
This parameter is used to set the serial number in the facility.
This number enables the operator to identify each autoclave.
This number is printed on the autoclaves printout.
Access Code
13
Resolution
1
Minimum Value 1
Maximum Value 99
22
9.3
Resetting the Autoclave

Whenever certain data, stored in the back-up memory, must be erased
the system must be reset, in order to restore the system to normal
operation or for situations that follow:
When the machine is operated for the first time or after a long
interruption, and disorders appear in the operations sequence.
When operation was stopped in the middle of the cycle, as a result
of a power failure or manual stop and the cycle has not been
completed.
To reset the system; proceed as follows:
Turn the main power switch OFF.
Turn the main power switch ON, while pressing the SEL. CYCLE
key, until the program parameters are displayed.
After resetting the autoclave, the autoclave is in stand-by mode
9.4
Test Mode
Turn on the main power switch, while pressing the UP key
continuously, to enter the Test mode.
The output test will start (valves, heater, pump), each output will be
activated for one second and its name will be displayed. To switch
from one output to another, press each time the UP key.
Keep pressing the UP key, the inputs test is performed, pressing each
time the UP key the next input is selected.
The same way the temperature and pressure values are displayed.
23
10.
REPLACEMENT PROCEDURES
10.1
Dismantling the Outer Covers of the Autoclave

Caution!
Before starting, disconnect the instrument from the power source
and ensure that there is no pressure in the autoclave.
Allow the autoclave to cool before removing outer covers.
1.
Remove the screws holding the rear cover (1).
2.
Remove the screws holding the cover to the base (2).
3.
Dismantle the air filter from the service opening cover (3).
4.
Remove the screws holding the filter.
5.
Remove the grounding wires from the cover.
6.
Pull the cover upwards.
3
1
2
24
10.2
Replacing the Safety Valve

Caution!
Before starting, be sure that the electric cord is disconnected and that
there is no pressure in the autoclave.
1.
Remove the autoclave cover (see para. 10.1 Dismantling the

Outer Covers of the Autoclave).
2.
Remove the water reservoir cover.
3.
Unscrew the safety valve and remove it from the safety valve base.
4.
Replace the valve with a new safety valve (install an original

only!). use Teflon tape for sealing the thread.
5.
Perform one cycle and verify that the valve operates correctly.
Safety valve
Safety valve base
25
10.3
Replacing the electronics board (control panel)

Caution!
Make sure that the power cord is disconnected!
If the electronic box was damaged by any liquid that entered the box,
do not attempt to replace it. In this case only the factory technicians
may repair the autoclave.
10.4
1.

2.
Remove the screws that connected the plastic panel with the digital
electronic board to the autoclave (2).
3.
Disconnect the flat cable from DIG-T1 to ANL-T1 (4).
4.
Disconnect the flat cable of communicator from P1-ANL-T1 (6).
5.
Disconnect the grounding cable shoe (green cable) (5).
6.
7.
On autoclave model 2540 disconnect the main switch (7).

Remove the plastic panel, including the electronics board (control
panel), from the autoclave.
8.
If replacement of the control panel is required, unscrew four

fastening screws located on the rear of the panel. Remove the
control panel from the plastic panel and replace it with a new one.
Replacing the Electronics Box

Caution!
Make sure that the power cord is disconnected!
If the electronic box was damaged by any liquid that entered the box,
do not attempt to replace it. In this case only the factory technicians
may repair the autoclave.
1.

2.
Remove two screws from the bottom side and from the top (1, 3).
3.
Disconnect all the electric system connectors from the electronics

base (including the MPX connectors).
4.
Remove electronics box and replace with new one.
5.
Re-assemble the instrument. Verify that the grounding connections

are connected correctly.
6.
Test any cycle and verify that the autoclave operates as required.
26
6
Electronic box
Control panel
Electronic box
27
10.5
Replacing Heating elements

Caution:
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave chamber.
1.

2.
Remove the insulation.
3.
Remove the heating element tightening bolts (1).
4.
Release the two terminal wires from the heating element.
5.
Replace the heating element (s)

5.1 Verify that the upper thermo-couple tube is connected to the
upper (cut-off) thermostat and that the lower thermo-couple
tube is connected to the lower (safety) thermostat.
6.
Ensure that the heating element strap is well tightened to the

autoclave body, ensuring proper heat dissipation from the heating
element.
7.
Re-assemble the autoclave insulation and cover.
8.
After replacing one or more heating elements run a cycle and

verify that it operates as required.
9.
Retighten the fixing screws of the heaters. This operation is done

with the autoclave hot, but with the power cord disconnected from
the power outlet and autoclave door open, to ensure that the
chamber is not pressurized.
10. Test the autoclave by performing a full cycle.
28
10.6
Replacing the Temperature Safety Thermostat

The autoclave is supplied with a temperature thermostat, which
protects the heaters and autoclave against overheating, during the dry
cycle.
This device reconnects automatically when the chamber cools down.
Caution
Before starting, disconnect the instrument from the power source and
ensure that there is no pressure in the autoclave.
The temperature safety thermostat is located on the lower side of the
fuse and socket panel on the rear of the autoclave.
1.
Remove the rear cover.
2.
Loosen the heating band.
3.
Unscrew the thermostat and replace it with a new one.
29
10.7
Replacing the Cut-Off Thermostat

This thermostat cuts out power to the autoclave, in the event that all
other safety means do not function.
For example: If the safety thermostat is defective and the temperature
continues to rise, then the cut-off thermostat cuts out the power to the
autoclave. In order to restart the operation press the Reset Button. If the
autoclave is operated according to the instructions, and the thermostat
again cuts out, the Cut-Off Thermostat must be replaced.
Caution
The Cut-Off Thermostat is located on the upper side of the fuse and
socket panel on the rear of the autoclave.
1.
2.
Loosen the heating band.
3.
Unscrew the thermostat and replace it with a new one.
30
10.8
Cleaning and Replacing the Water Level Electrodes

The water level electrode is located at the rear bottom area of the
chamber.
10.8.1
Replacing
Caution
Before starting, disconnect the instrument from the power
source and ensure that there is no pressure in the
autoclave.
10.8.2
1.
2.
Disconnect the wire from the electrode connection.
3.
Open the nuts that tighten the electrodes.
4.
Insert a new electrode and tighten the fixing bolt to

avoid leakage.
5.
Reconnect the wire to the electrodes.
6.
Test the unit.
Cleaning
1.
Pull out the trays and tray holder.
2.
Clean the electrode tip.
3.
Test the unit.
31
10.9
Replacing the Drain Valve

Caution!
1.

2.
Disconnect the drainpipe from the valve, using a 9/16 wrench.
3.
Remove the nut (3) and the ring for drain valve (2).
3.
Remove the drain valve (1) from the panel.
4.
Install a new valve according to the drawing below.
5.
Verify that there is no leakage.
CMT240-0020
CMT240-0003
VLV170-0066
Item
Cat No.
SRV000-0224
SRV000-0232
32
10.10 Replacing the Pressure Gauge

Caution!
1.
Remove the door cover.
2.
Remove the pressure gauge from the door.
3.
Install the new pressure gauge using Teflon tape for sealing the
thread.
4.
Operate the autoclave and verify that there is no leakage.
5.
Install the door cover.
33
10.11 Replacing the Locking Device

Caution!
1.
Remove the door cover.
2.
Disconnect the wires from the connector.
3.
Unscrew the tightening nut (cat. No. CMT201-0003).
4.
Remove the pin, the spring and the solenoid.
5.
Replace the damaged items and reinstall according to drawing

below.
6.
Operate the autoclave and verify that the pin is retracted when the
cycle reaches stand-by stage.
34
10.12 Replacing the Printer

Caution!
Before starting, disconnect the instrument from the power source.
1.

Autoclaves Outer Covers).
3.
Disconnect the contactor of the flat cable (1) connecting the

electronic box to the printer.
4.
Unscrew the two screws (2) fastening the printer to the panel.
5.
Remove the printer and install the new one.
6.
Verify connection of power by performing a self-test.
7.
Run a cycle and verify that the printer operates correctly.
35
10.13 Replacing the Door Switch

Caution!
1.

2.
Disconnect the wires (1), (2) from the door switch (3).
3.
Remove the microswitch and replace it with a new one.
4.
Reconnect the wires the microswitch. Verify that the wire is placed
on the isolating cover (4) and does not touch the chamber.
5.
Reassemble the door cover.
6.
Test the connection with an ohmmeter. In open position the

ohmmeter shows disconnection and in close position the
ohmmeter shows connection.
1
3
36
10.14 Replacing the circuit breaker

Caution!
Before starting, disconnect the instrument from the power source.
1.

2.
Disconnect the wires from the circuit breaker.
3.
Remove the four screws connecting the circuit breaker to the panel
(1).
4.
Replace the circuit breaker with a new one.
5.
Reconnect the electrical wires.
6.
Reassemble the cover.
7.
Turn on the autoclave and verify it operates correctly.
8.
Move the circuit breakers lever to the tripped position and

verify that the autoclave turns off.
37
10.15 Vacuum Pump

For generation of vacuum in the prevacuum and dry stages, the
mentioned models are equipped with a diaphragm vacuum pump
having the following technical specifications:
To improve the operation of the vacuum pump a condenser has been
fitted in the vacuum circuit, as described in detail in the next paragraph.
In order to reduce the noise produced by the operation of the pump, a
silencer delivered with the autoclave, can be mounted at the exhaust
outlet of the pump and connected to the drain by silicone flexible
tubing.
Caution:
Make sure the silencer is never submerged in water and
is leveled at least equal or below the exhaust outlet from
the pump.
38
10.16 The Water Reservoir

10.16.1
description
The water reservoir is a one-compartment reservoir that
supplies water to the chamber to generate steam. The
reservoir is equipped with two outlets at the bottom. One
outlet is connected to the chamber to supply water to
generate steam. The second outlet is connected to the drain
vale to enable draining the reservoir. The reservoir must be
supplied with water conforming to requirements specified in
paragraph 5.1 (Water for Generating Steam).
A float switch is mounted on the wall of the reservoir. The
float stops the cycle when the water level drops below the
float, to avoid working without water.
Flexible tubing connects the aeration inlet of the vacuum
pump to the upper side of the pump reservoir.
10.16.2
Replacement
It is possible to replace damaged items on the reservoir or to
replace the complete assembled reservoir. Since the items on
the reservoir tend to deteriorate after a long period, it is
recommended to replace the complete assembly.
Caution!
Before starting, disconnect the instrument from the
power source.
1.
Drain the reservoir
2.
Remove the autoclave cover (see para.

Dismantling the Autoclaves Outer Covers).
3.
Disconnect the wires from the reservoir.
4.
Disconnect the piping from the reservoir.
5.
Remove the reservoir from the autoclave.
6.
If required, replace the damaged item on the reservoir
7.
Reassemble the repaired reservoir or a new reservoir,

as appropriate.
8.
Reconnect wiring and piping.
9.
Reassemble the cover.
10.
Turn on the autoclave and verify that there are no leaks

and that it operates correctly
39
10.1
Water reservoir
40
10.17 Replacement of the Door Cover

Caution:
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave chamber.
1.
Unscrew the four screws attaching the door cover and remove the
door cover. Since the screw pressing the door microswitch
includes two washers and a spring, be aware not to lose them.
2.
Reassemble the new cover.
3.
Insert screw (1) until dimension A is approximately 15 mm.
4.
Perform final adjustment of the screw as follows:

4.1 While the autoclave is disconnected from electricity turn on
the circuit breaker.
4.2 Connect the electrical plug to a multi-meter.
4.3 Press the microswitch and verify that the microswitch
functions as required.
4.4 Close the door and verify that the microswitch operates.
4.5 If the microswitch does not operate unscrew the screw one
turn counter-clockwise and check per para. 4.4. Repeat until
microswitch operates.
4.6 Connect the autoclave to electricity.
4.7 Close the door until the microswitch indicates that the door is
closed. Operate the autoclave and verify that there is no steam
or pressure leak.
4.8 If there is a steam leak stop the autoclaves operation, reduce
steam pressure, open the door and turn the screw one turn
clockwise and check per para. 4.7. Repeat until leakage
1
2
ceases.
41
42
11.
TROUBLESHOOTING
11.1
Displayed Messages and Reference to Trouble Shooting

Message
Refer to trouble shooting section

Para.
11.2
Para.
11.3.1
Para.
11.3.2
Low Temp.
Low Heat
4, 5
High Temp.
Para.
11.3.3
12, 16
1
1
High Pres.
1
7
Para.
11.5
6, 7, 16,
1
19, 21
6, 7, 16,
19, 20, 3
21
11,16,
1
18, 19
3, 25
Door Unlock
Low Water
Para.
11.4
15, 20
Low Pres.
Add Water
Para.
11.3.4
24
1, 6, 7,
22, 25, 1, 2
26, 27
42
43
1.
Symptom
1.5
1.4
1.3
1.2
1.1
TROUBLESHOOTING
11.2 Pre-process malfunction
No response when the

system is turned on
11.
Check the power cord and the

connections at the autoclave input.
Check the cut-out thermostat.
If operation continues after resetting the
cut-out. find out what caused the
thermostat to switch-off.
Check the circuit breaker. If it tripped,
there is a short-circuit.
Check the fuse of the power supply. If
the fuse is blown, check if one of the
valve coils or one of the electronic boards
causes a short circuit.
Check the AC voltages.
The input supplies voltage at the
control system - See Electrical Wiring
Diagram.
Switch off the power of the unit.
Set the multitester on the AC voltage
measuring range.
Connect the negative probe at pin 3 to
AC-INPUT connector and the positive
probe to pin 1 or 2 on AC-T1 board.
Turn on the power. The indication of
the instrument must be the same as
the power network voltage. if not:
Main power switch\Rocker switch
contacts may be loose.
Electrical power source may be
faulty.
Possible cause check-up and tests
1.4
Restore power source.
Fasten contacts.
Return the circuit breaker lever to the

ON position after fixing the cause for
the short circuit.
Replace the blown fuse after fixing the
cause for the short circuit.
1.3
1.2
Replace damaged cord or repair faulty

connections.
Reset cut-off.
1.1
Corrections
44
1.
Symptom
1.6.1
1.6
It is possible that the dual power

supplies outputs 12V, but the 5V
circuit is faulty. To identify the faulty
item proceed as follows:
Check the connection between the
two electronic boards ANL-T1 and
DIG-T2.
Check the cable, which transfers the
voltage from the AC-T1/JP2
connector to the power supply.
Check the input voltage of the electric
box, at the AC-INPUT connector, on
the AC-T1 board/JP3.
Check if there is no short-circuit at the
AC-OUTPUT connector on the
AC-T1 board (JP2).
Check if there is no short-circuit at the
input connector (JP3) or at the output
connector (JP5) on the ANL-T1
board.
Check the DC voltages supply to the
system.
Check main power switch.
Check the grounding
Plug connector 26 pin FLAT of the
test board into connector JP5 mounted
on board ANL-T1.
Connect the negative probe of the
multitester to TP1 on the test board.
TROUBLESHOOTING (cont.)
11.2
Pre-process malfunction (cont.)
(cont.)
11.
Replace faulty power switch
Replace faulty connector.
Replace faulty connector.
Replace faulty cables.
Fix connections.
Corrections
45
1.
Symptom
1.6.2
Check with the positive probe of

the multitester the voltage at different
grounding points of the autoclave, on
the ANL-T1 and DIG-T2 boards, on
the enclosure of the electric box and
the main grounding screw of the
machine.
The voltage differences must be less
than 5mV.
Higher voltage may indicate that
ANL-T1 board fastening screws are
loose or that the power supply cable is
loose.
Check the 12VDC voltage.
multitester to TP1 (GND).
Connect the positive probe of the
multitester to TP3. The indication of
the instrument must be 10.8-12.5V.
If indication is not as specified,
disconnect the output connector of the
power supply. If the right value is
achieved ther is a short circuit.
Identify and locate the short circuit.
If instrument indication is below or
above specified range the power
supply is faulty.
11.2
(cont.)
11.
Replace faulty power supply.
Repair or replace the faulty item.
Tighten loose screws.

Reconnect grounding cable.
Corrections
46
1.
Symptom
1.6.4
1.6.3
If neither 12V nor 5V voltages are

output:
Check the voltage transfer to the
power supply through the connector
JP2 on the AC - T1 board.
Check the 5VDC voltage.
multitester to TP1 (GND).
Connect the positive probe of the
multitester to TP2. The indication of
the instrument must be 4.95.3V.
Check if the fuse of the power supply
is blown. It is possible that one of the
valve coils or the electronic board
cause a short circuit.
Disconnect the power from the
AC-T1 board/connector JP2, and
switch on the unit. If in no-load
condition the power supply delivers
12V and 5V voltages, it can probably
be that there is a problem on one of
the boards, one of the inputs or
outputs.
Connect the AV-T1/JP2 connector
back to the board and disconnect the
connectors JP6 (inputs), JP5
(outputs), pressure sensor.
11.2
(cont.)
11.
1.6.4
Replace faulty coil and reset fuse.
calibrate voltage to 5.2V by adjusting

the internal potentiometer. This operation
must be done with great care to avoid
electrical shock.
Corrections
47
System is on and display is

not lit.
System on and erroneous

or fragmented digits.
No response from one of

the keys.
The displayed readout for

the atmospheric pressure,
when the door of the
chamber is open, does not
conform to the actual
absolute pressure.
3.
4.
5.
(cont.)
Symptom
5.2
5.1
4,1
4.1
4.2
3.1
2.1
2.2
Check if the displayed value is near the

atmospheric pressure.
If the displayed value is significantly
different from the atmospheric pressure
probably that there is a problem with the
pressure measuring.
Digital cable is disconnected.

Keyboard is faulty.
DIG-T2 board is faulty.
Communication cable is disconnected.

If the other functions are OK, the display
is probably damaged.
Reapply the power from the ANL-T1

board.
If the voltages 12V and 5V reappear,
the problem is one of the external
elements connected to the system
(valves, sensors, etc.).
If voltages 12V and 5V do not appear,
one of the boards is damaged.
Disconnect board DIG-T2 and check
board ANL-T1.
11.2
2.
1.
11.
5.2
Calibrate sensor and check calibration

accuracy during the operation.
The sensor is faulty. Replace sensor.
Reconnect cable.
Replace the keyboard.
Replace the DIG-T2 board.
4.1
4.1
4.2
5.1
Replace DIG-T2 board.
Reconnect cable.
Replace the DIG-T2 board
3.1
2.1
2.2
Replace faulty board.
Replace faulty unit.
Corrections
48
Pressing the START key

does not start the process,
despite the door is closed.
Pressing the START key

does not start the process
and the error message
ADD WATER is displayed
despite the water reservoir
being full.
7.
Symptom
7.1
6.1
Incorrect reading of the reservoir float

switch position.
Incorrect reading of the door switch

position
11.2 Pre-process malfunction (cont.)
6.
11.
7.1
6.1
See symptom s 25 in para. 11.4.
See symptom s 23 & 24 in para. 11.4.
Corrections
49
The water inlet phase is

short and the water level in
the chamber is low.
The water inlet time is

prolonged and the quantity
of water is not acceptable.
The process fails on Low

Water in the water inlet
stage, water does not enter
the chamber.
3.
4.
If there is any malfunction

related to inlet water
quantity (Low Water, High
Temp, Low Press or Low
Heat), check the automatic
water filling.
Symptom
4.1
4.2
3.1
2.2
2.1
1.
11.3 In Process Malfunction
11.3.1 Water Inlet Stage
2.
1.
11.
Piping is blocked
The water inlet valve is faulty.
Probably water piping or valve is

clogged. This leads to a long filling time,
Incorrect reading of the water sensing

electrode,
Programmed interval after the electrode
senses water surface is very short.
After vacuum stage is completed

message Water will appear on the
display and water enters the chamber
until it Reaches the electrode. In this
stage a counter is displayed in the
bottom row of the display. After
nullification of the counter stop the cycle
manually. Wait until process canceling
have been completed and open the door.
Verify that the water quantity is 600 ml
(20 ozs).
If the autoclave does not operate as
described above, proceed as follows:
See symptoms 29 in para. 11.4.

Increase the Program interval. Add 1-2
seconds to the water inlet.
Clean the piping or the valve.
Clean the piping..

Replace faulty valve.
2.2
3.1
4.1
4.2
If required change Water Time

parameter.
2.1
1.1
Corrections
50
Symptom
11.3 In Process Malfunction (cont.)
11.3.1 Water Inlet Stage (cont.)
4.7
Valves solenoid is faulty.
5.
Water does not enter the
If no water enters the chamber, there is no water
chamber during FILL WATER in the reservoir and display indicates that there
stage.
is water:
4.1
Float is stuck. Check if the cooling coil
has moved and prevents the float from
moving or if float is stuck due to dirt.
4.2
Float is faulty.
There is water in the reservoir and the display
indicates that there is water. Despite this, water
does not enter the chamber.
4.3
No voltage at solenoid input.
Verify command at Test Point TP9 from
electronic box.
4.4
solenoid faulty.
4.5
Water inlet pipe is clogged.
4.6
Water inlet valve (21) is faulty.
11.
Replace float.
Fix disconnection.
Replace plunger or complete solenoid.
Clean water inlet pipe
See symptom s 3 & 6 in para. 11.4.
Replace water inlet valve.
Replace plunger or complete solenoid.
4.2
4.3
4.4
4.5
4.6
4.7
Relocate the cooling coil and release float

or clean the float.
4.1
Corrections
51
Process fails while

initiating the heating stage.
message HIGH TEMP is
displayed.
Message DOOR UNLOCK

is displayed during the
heating stage, although the
door is closed.
LOW WATER message is

displayed during the
heating stage and process
fails.
2.
3.
Symptom
The pressure in the chamber rises during

the heating stage and is pressing on the
door. If the door switch is lightly pressed
it could be turned off.
The process fails if the electrode is above
the water surface and the safety
thermostat switches off.
Check if the amount of water in the
chamber is over 350cc.
If the water quantity remains insufficient,
the problem is a wrong electrode signal.
Process fails despite correct quantity of
water.
Presence of dirt inside the water inlet
valve may cause slowdown of the flow.
2.1
3.1
3.4
3.3
3.2
The problem is the incorrect reading of

the temperature sensor.
1.1
11.3.2 Heating Stage
1.
11.
If amount of water is not correct, clean

the electrode and set the water level
See symptom 21 in para. 11.4.

The thermostat must be set at a higher
switching point and the time after the
electrode touches the water be prolonged.
Clean or replace water inlet valve and
exhaust valve.
3.1
3.2
3.3
3.4
Close the door more tightly or set the

door switch more steadily.
See symptoms 14, 16 and 16 in para.

11.3.2.
2.1
1.1
Corrections
52
5.
4.
Symptom
LOW VACUUM message

is displayed during the
heating stage and the
process fails, or during the
vacuum test..
5.1
5.2
5.3
4.2
4.1
Leakage at the water filter.

Steam leakage from the door.
Piping leakage.
The heating time is very long and the

heating rate is normal.
4.1.1 Excess quantity of water in the
chamber due to dirty electrode,
loose electrode connections or
faulty electrode.
4.1.2 Excess quantity of water in the
chamber due to un-levelled
autoclave.
Heating elements damaged.
11.3.2 Heating Stage (cont.)
Message LOW HEAT is

displayed during the
heating stage.
11.
5.1
5.2
5.3
4.2
Replace gasket and close well.

Replace door gasket.
Check and tighten piping connections.
See symptoms 12 in para. 11.4.
4.1.2 Level autoclave.
4.1.1 Clean or replace electrode.
Corrections
53
1.
2.
1.
Symptom
The dry operation is not

effective.
Symptom
11.3.3 Dry stage
The fast exhaust operation

is too slow.
1.1
1.2
2.1
5.4
5.2
5.2
5.1
DRY heaters fuse burnt.

Check if the thermostat switches off at a
too low temperature.
Exhaust valve is faulty or pipe is

clogged.
Generally these problems are a result of

the incompatibility between temperature
and pressure.
Insufficient quantity of water in the
chamber due to short circuit electrode or
faulty inlet valve.
The air trap jet is clogged, the
air3elimination is insufficient.
One of the sensors is defective.
11.3.3 Sterilization stage
process fails on HIGH

TEMP, LOW TEMP,
HIGH PRES, or LOW
PRES during the
sterilisation stage.
11.
Replace air trap.

Pinpoint the pressure sensor (See
symptoms 18 & 19 in para. 11.4) or the
temperature sensor and replace the
defective sensor.
5.2
5.3
1.1
1.2
Replace fuse.
increase temperature adjustment by
turning the potentiometer screw.
Corrections
Replace exhaust valve or clean pipe.
Fix electrode or replace valve.
5.1
2.1
Calibrate the system.
5.1
Corrections
54
1.
Symptom

The problem may be a mechanical failure of the
valve, the valve driver located on ANL-T1
board or the control circuit on board DIG-T2.
1.1
Clogged or faulty valve.
1.2
Check TP8. If the voltage is higher than
4V and there is control signal to the
valve, DIG-T2 board is faulty.
If the voltage is 0VDC the valve is open, the
problem is not the control circuit but some other
element of the system.
1.3
Check the connection between the
connector JP5/4 and the valve.
1.4
Remove the cover protecting the
terminals of the coil and check the
voltage when the solenoid is connected.
If the valve is open despite the coil
voltage less than 2V, there is a
mechanical problem.
1.5
If all items checked above conform to
requirements, ANL-T1 board is faulty.
11.4 Components Malfunction
Exhaust valve is always

open.
11.
Fix the connections.

The valve must be fixed or replaced.
Replace ANL-T1 board.
1.4
1.5
Replace the board.
1.2
1.3
Clean or replace the valve.
1.1
Corrections
55
3.
2.
Symptom
Water valve is always open
The problem may be caused by the mechanical

part of the valve, the driver located on the
ANL-T1 board or the control circuit on the
DIG-T2 board.
3.1
3.2
4V, the control of the valve is OK, and
board DIG-T2 is faulty.
If the voltage is 0V and valve is open, the
problem is not the control circuit but other
elements of the system.
3.3
Check the connection between connector
JP5/5 and the valve.
The problem may be caused by the mechanical

part of the valve or the driver located on board
ANL-T1 or the control circuit on board DIG-T2.
2.1
Check TP8. If the voltage is constantly
0VDC, while the valve must be open,
then the problem is on the DIG-T2 board.
2.2
2.3
Check the coil input voltage with the
solenoid connected to the valve. If the
voltage is higher than 10VDC and the
valve does not open, the solenoid or the
mechanical part of the valve are faulty.
Exhaust valve is always

closed.
11.
3.3
Replace the solenoid. If this does not

help, repair the mechanical part of the
valve or replace the valve.
2.3

Replace the board.
2.2
3.1
3.2
Replace board DIG-T2.
2.1
Corrections
56
(cont.)
Air valve is always closed.
4.
Symptom
Check the solenoid coil input voltage
with the solenoid connected. remove the
cover that protects the terminals of the
coil. If the valve is open despite the
voltage being less than 2VDC, there is a
mechanical problem.
The problem may be the mechanical part of the

valve, the solenoid, the driver on ANL-T1 board
or the control circuit on DIG-T2 board.
4.1
Check TP7. If voltage is constantly 0V at
the stage when the valve must be open
then DIG-T2 board is faulty.
4.2
4.3
Check the voltage coming to the solenoid
coil while the solenoid is connected to
the valve. If the valve is closed despite
the voltage being higher than 10VDC, the
solenoid is faulty, or there is a
mechanical problem with the valve.
4.4
3.4
3.3
3.
11.

solve the problem, repair or replace the
valve
4.2
4.3
4.4
3.4
4.1
Repair or replace the valve.
3.3
Corrections
57
Symptom
6.
Air valve is always open.
The problem could be the mechanical part of the

valve, the driver located on ANL-T1 board or
the control circuit on DIG-T2 board.
6.1
6.2
4VDC and there is a control signal to the
valve, the problem is on DIG-T2 board.
If the voltage is 0VDC and the valve is open,
the problem is not the control circuit but one of
the other elements of the system.
6.3
6.4
Check the voltage at the solenoid coil,
while the solenoid is connected to the
valve, by removing the cover which
protects the terminals of the coil. If the
valve is open despite the voltage being
lower than 2VDC, there is a mechanical
problem with the valve.
6.5
Generally this situation is caused by a control

failure on the DIG-T2 or a fault at the driver
located on the board.
5.1
Check the voltage at TP5, if it is
constantly higher than 4VDC, the fault is
on the DIG-T2 board.
5.2
If the voltage at TP5 is 0VDC and the
pump works the failure is on AC-T1;
5. Vacuum pump is activated

continuously
11.


6.3
6.4
6.5
replace the AC-T1 board, or the

components Q2 (TRIAC) or U2 (MOC).
5.2
6.1
6.2
replace DIG-T2 board.
5.1
Corrections
58
8.
7.
Symptom
Vacuum valve is always

closed
The problem may be the mechanical part of the

valve, the solenoid, the driver on ANL-T1 board
or the control circuit on DIG-T2 board.
8.1
Check TP10. If the voltage is constantly
0VDC, at the stage when the valve must
be open, then the problem must be on
DIG-T2 board.
The problem may be with the mechanical part

of the valve, the solenoid, the driver on ANL-T1
board or the control circuit on DIG-T2 board.
7.1
7.2
4VDE and there is a control signal to the
valve the problem is on DIG-T2 board.
If the voltage is 0VDC and the valve is open,
the problem is not the control circuit but one of
the other elements of the system.
7.3
7.4
valve, by removing the cover that
protects the terminals of the coils. If the
valve is open, despite the voltage being
less than 2VDC, there is a mechanical
problem.
7.5
Vacuum valve is always

open
11.
7.5
7.4
8.1

7.3
7.1
7.2
Corrections
59
(cont.)
Door lock is always off.
9.
Symptom
valve. If the valve is closed, despite the
voltage being higher than 10VDC, there
is a mechanical problem with the valve.
Since the locking device is NORMALLY OFF,

this means that the locking pin is always pushed
out and opening of the door is impossible.
If, for any reason, the process failed, the opening
of the door will be possible only after pressing
the STOP key.
If the cause of the trouble is not a cycle failure,
the problem could be in the control circuit on
DIG-T2 board, in the air valve, in the pressure
sensor, in the driver on ANL-T1 board, from
connections or the solenoid.
9.1
Check TP11. If voltage is 0VDC the cause
may be as follows:
9.1.1
High pressure in the chamber due
to faulty air valve or clogged
piping.
9.1.2
Pressure sensor is faulty.
9.1.3
8.4
8.3
8.2
8.
11.
8.4
9.1.2
9.1.3
Clean clogged piping or replace

faulty air valve. If voltage is
higher than 4VDC proceed as
follows:
Replace faulty pressure sensor.

help, repair or replace the valve.
8.3
9.1.1
8.2
Corrections
60
(cont.)
Symptom
Check the connection between JP5/7 on
ANL-T1 board to the locking solenoid.
Check if the cable is not damaged.
Check the solenoid input voltage, without
intermitting the solenoid. if the voltage is
higher than 10VDC, the problem is the
solenoid or a mechanical problem,
preventing the locking pin from moving
freely inside the solenoid.
The door is never locked.

10.1 Check TP11 if the voltage during the
process is higher than 4VDC, the
problem is in the DIG-T2 board.
10.2 Check the connection between JP5/7 on
board ANL-T1 and the locking solenoid.
check if the cable is damaged.
10.3 Check the locking solenoid input voltage
without disconnecting it.
If the voltage is less than 2VDC and the
locking pin is inside the solenoid there is
a mechanical problem preventing the
plunger to move freely.
9.4
9.3
9.2
10. Door lock is always on.
9.
11.
Fix the connections or replace defective

cables.
Repair or replace the locking mechanism.
10.2
10.3
9.4

help, repair or replace the locking
mechanism.
9.3
10.1
9.2
Corrections
61
12.4
12.3
12.2
Check the rated AC voltage (115V or

230V) at the AC-OUTPUT on AC-T1/
JP4. Verify that AC voltage exists and
has the required value.
Uncover cautiously the heating elements
connections and measure the heating
elements input voltage. If no voltage
reaches the heating elements locate the
interruption between connector
AC-OUTPUT (JP4) and the heating
elements.
If there is no AC voltage at the output of
the SSR the problem is the SSR.
The heating elements receive the normal
voltage, but do not work.
12.1
12. Heating elements do not

work

Generally, this situation is the result of a control
failure on DIG-T2 board or of the driver
to the heating elements on ANL-T1.
11.1 Check TP4. if the voltage is constantly
higher than 4VDC the problem is on
DIG-T2 board.
11.2 Voltage at TP4 is close to 0VDC and
despite this the heating elements are
activated.
11.3 If all items checked above conform to
Symptom
11. The heating elements are

permanently activated.
11.
12.4
12.3
Replace the heating elements. Locate the

cause of this malfunction and fix the unit. It
is important to identify the cause of the
thermostat malfunction that did not
switch off the heating element.
Replace the SSR.
12.2
11.3
If ac voltage exists check according

to par. 12.2 ahead.
If ac voltage exists check according
to par. 12.3 ahead.
Replace the SSR (solid state relay) board

located inside the electronic box.
11.2
12.1
11.1
Corrections
62
15. The temperature readout

permanently indicates
temperature less than
30C, although chamber
temperature is high.
14.1
14. The temperature readout

permanently indicates
temperature higher than
140C.
The temperature measuring circuit on

ANL-T1 board is defective,
The A/D component on ANL-T1 board is
defective.
15.3
15.4
15.2
The sensor is short-circuit. Check the

connections of the sensor to the board.
Make sure that the wires and connectors
are in good condition.
The temperature sensor is defective.
The PT100 sensor switches off. Check

the connections of the sensor to the
board. Check that the wires and
connector are in good condition.
Temperature sensor is damaged.
Disconnect the PT100 from the connector
and check its resistance. (at 0C, R=100
ohms and the gradient is approx. 0.4
ohms/0C).
pump fuse is burnt.

Sometimes, due to overheating of the
pump caused by blocking of the filter or
by the vacuum valve that is not
functioning, the thermal protection of the
pump will be activated and stop the
pump.
15.1
14.2
13.1
13.2
Symptom
13. Pump does not work
11.
Replace The temperature sensor (See

symptom s 14.2 in this paragraph).
15.2
15.4
15.3
If the resistance does not correlate with

the temperature, replace the temperature
sensor.
15.1
14.2
Fix the connections
Replace filter or dry valve.
13.2
14.1
Replace burnt fuse.
13.1
Corrections
63
Symptom
19. The pressure readout is not

accurate. There is a
deviation of 30. kPa
18.1
18. The pressure readout

indicates permanently
pressure over 350 kPa
19.1
18.4
18.2
18.3
17.1
17.2
17. The temperature readout is

not accurate. There is a
deviation of 20C.
16.4
16.3
16.1
16.2
16. The temperature readout is

significantly different from
the actual temperature.
11.
the system must be calibrated.
Check the sensor connections and the

soldering at the pins of the sensor
connections to ANL - T1 board.
The pressure sensor is defective.
The pressure measuring circuit on
ANL-T1 board is defective.
defective.
The system must be calibrated.

System cannot be calibrated.
The air trap is blocked.

Connect a simulator to he PT100 INPUT
on the control unit. If the display is
identical to the simulator the sensor
PT100 is faulty.
The display differs from the actual
temperature in the same direction as the
PT100
System cannot be calibrated.
replace ANT-T1board.
16.4
Replace board ANL-T1.
18.4
Calibrate the pressure measuring circuit,

as described in para. 6.3 (Pressure
Calibration).
Replace the pressure sensor.

18.2
18.3
19.1
18.1
17.2
Calibrate the temperature measuring

circuit, as described in para. 6.2
(Temperature Calibration).
replace ANT-T1board.
Calibrate the system.
16.3
17.1
replace the air trap.

Replace the sensor
16.1
16.2
Corrections
64
Symptom
23.1
23.2
23. The door switch indicates

door is permanently closed.
23.3
22.1
22.2
22.3
21.3
21.4
21.1
21.2
22. The electrode does not

sense water
21. The electrode indicates that

there is permanently water
in the chamber although
there is no water.
20.4
20.2
20.3
20.1
20. The-pressure readout

indicates permanently
pressure less than 50kPa.
11.
Check if door switch is stuck or faulty.

Check connection of switch to ANL-T1
board. Verify that no short circuit exist
on both connections (to switch and to
board) and on the entire wire.
If the switch is in order the input circuit
on ANL-T1 board is faulty.
Electrode is not clean.

Check wire connecting electrode to board.
If there is no short circuit, ANL-T1 board
is damaged.
The electrode is not clean.

Check if the wire connecting the
electrode to the board or the electrode is
short circuit to the ground.
Faulty electrode.
If there is no short circuit, ANL-T1 board
is damaged.
Check the sensor connections and the

soldering at the pins of the sensor
connections to ANL-T1 board.
The pressure sensor is defective.
The pressure measuring circuit on
ANL-T1 board is defective.
defective.

Replace the pressure sensor.
Clean the electrode with alcohol.
Replace electrode.
Replace ANL- T1 board.
Clean electrode with alcohol.
Replace ANL- T1 board.
Replace the door switch.
20.1
20.2
20.3
20.4
21.1
21.2
21.3
21.4
22.1
22.2
22.3
23.1
23.2
23.3
Corrections
65
Symptom
26. The safety thermostat

circuit indicates
permanently that thermostat
is ON or OFF.
25. The float switch at the

water reservoir is always
ON or OFF.
26.3
26.2
26.1
25.4
25.3
25.1
25.2
Disconnect the wires from the thermostat

and simulate opening the circuit and
short circuit. Watch the system react.
Check the wires from the thermostat to
ANL-T1 board JP6/3.
If previous checks are OK, ANL-T1
board is faulty.
Check if the switch is stuck.

Disconnect the wire from the float switch
and touch ground. Check reaction. If
there is reaction the float is damaged.
Check the wires between the float switch
and JP6/1 on ANL-T1.
If previous checks are OK ANL-T1
board is faulty.
Check connection of switch to ANL-T1

board. Verify that no short circuit exist
on both connections (to switch and to
board) and on the entire wire.
If the switch is in order the switch-input
circuit on ANL-T1 board is faulty.
24.2
24.3
Door switch stuck.

24.1
24. The door switch indicates

door is permanently open.
11.
Move switch up and down and watch

that it opens and closes correctly.
Replace if switch is faulty.
Press the switch a few times and watch

that it opens and closes correctly.
Replace if switch is faulty.
26.3 Replace ANL-T1 board.
26.2 Replace damaged wires.
25 3 R l
d
d i
26.1 Replace faulty thermostat.
25.2 Replace float.
25.1
24.3
24.2
24.1
Corrections
66
Symptom
28. The door locking

mechanism enables opening
the door, even at a pressure
of 115kPa.
28.1
27.2
27.1
27. The safety thermostat

switches off at a very low
temperature.
11.
Corrections
The locking mechanism is faulty.
28.1 Repair or replace the locking mechanism
27.1 Calibrate the thermostat by raising the

setting point, each time by a quarter turn.
If calibrating the thermostat does not solve 27.2 Replace the thermostat
the problem the thermostat is faulty.
Thermostat is not calibrated.
67
The safety valve does not

release pressure when
blow-off test is performed.
Safety relief valve opens at

pressure lower than
specified.
Safety relief valve opens at

pressure higher (more than
10%) than specified.
Safety relief valve does not

close in time (2-3 seconds).
Safety relief valve leaks

constantly.
Locking pin is loose in the

bronze sleeve.
Steam leaks through the

door, despite the fact that
door is tightly closed.
2.
3.
4.
5.
6.
7.
Symptom
Safety relief valve is clogged.

Safety relief valve is faulty.
2.1
2.2
3.1
7.1
Check if the gasket is smooth, making

sure the door closes properly.
Wear of components.
5.1
6.1
4.1
1.2
Check the path of safety valve ensuring

circulation is free.
Safety relief valve is faulty

1.1
11.5 Mechanical malfunction
1.
11.
7.1
6.1
5.1
4.1
3.1
2.2
2.1
1.2
1.1
Replace the faulty gasket.
Replace pin and sleeve.
Replace relief valve and check the awter

quality.
Replace relief valve
Replace relief valve and check the awter

quality.
If circulation is not free, remove the

block.
Replace the faulty valve.
Corrections
12.
LIST OF SPARE PARTS
DESCRIPTION
2340
2540
Cork for hole on top of TT
ARM067-0012
ARM067-0012
Cork 1/4 CBOT70-0040-00
ARM067-0023
ARM067-0023
Brass bolt (round head) 1/4*3/8
BOL190-0024
BOL190-0024
Sheet screw
BOL194-0340
BOL194-0340
Safety valve holder
CMT100-0002
CMT100-0002
Air jet
CMT100-0006
CMT100-0006
Leg for reservoir
CMT240-0004
CMT240-0004
Nut CTOT84-5010-02
CMT240-0020
CMT240-0020
Water reservoir washer 30mm
CMT240-0022
CMT240-0022
Washer for wall pass 21mm
CMT240-0023
CMT240-0023
Cable shoe HD 1504
ELE039-0031
ELE039-0031
Sleeve 1/4
FIT100-0216
FIT100-0216
Sleeve 5/16
FIT100-0217
FIT100-0217
Nut for sleeve 1/4
FIT100-0226
FIT100-0226
Nut for sleeve 5/16
FIT100-0227
FIT100-0227
Bulkhead union 62 CBH 1/4
FIT100-0246
FIT100-0246
Fitting 5/16*1/4
FIT100-0290
FIT100-0290
Mail elbow 1/4*1/4
FIT100-0308
FIT100-0308
Neoprene gasket 19x11x2
GAS080-0010
GAS080-0010
Special nut for pressure gauge
NUT192-0234
NUT192-0234
U-nut 4.8*2.0-5.0
NUT192-0236
NUT192-0236
Stainless steel disc 1/4
NUT193-0263
NUT193-0263
Star disc 1/4
NUT193-0292
NUT193-0292
Teflon bushing
NUT193-0340
NUT193-0340
68
DESCRIPTION
2340
2540
Cooling coil water reservoir
SRV000-0251
SRV000-0251
Safety valve 3/4-43
SVL029-0014
SVL029-0014
Float switch RICO
THE007-0001
THE007-0001
Brass spacer for drain valve
CMT240-0003
CMT240-0003
Tightening nut
CMT201-0003
CMT201-0003
Door electromagnet
SOL027-0002
SOL027-0002
Screw
BOL191-0032
BOL191-0032
Door switch
ELE036 0009
ELE036-0009
Spring
SPR177-0012
SPR177-0012
Screw
BOL191-0033
BOL191-0033
Nut CTOT84-5010-02
CMT240-0020
CMT240-0020
Drain valve
VLV170-0066
VLV170-0066
O-Ring 10*2.5
SRV000-0224
SRV000-0224
O-Ring 6*2
SRV000-0232
SRV000-0232
Electrode locking nut
CMT098-0001
CMT098-0001
Eyelet 6 for electrode
CMT196-0001
CMT098-0001
Electrode water level
COT204-0055
COT204-0055
Cable shoe 68-4
ELE039-0048
ELE039-0048
Nut 5/32
NUT192-0217
NUT192-0217
Star disk 5/32
NUT193-0291
NUT193-0291
Teflon tube for electrode
GAS086-0001
GAS086-0001
PT100 Temperature sensor fixed
THE003-0001
THE003-0001
Pressure Transducer MPX 2200 AP
THE006-0002
THE006-0002
Heating element 850W, 230V
HEA011-0001
HEA011-0002
Solenoid valve 1/4 x 3
SOL026-0004
SOL026-0004
Fan 220 VAC
CTP201-0004
CTP201-0004
69
DESCRIPTION
2340
2540
Electric cable socket (EUR)
WIR040-0016
WIR040-0016
Cable 220V (EUR)
WIR040-0003
WIR040-0003
Keypad panel
CPN064-0007
CPN064-0007
Non Return Valve (1/4) (Mondeo)
ARM172-0007
ARM172-0007
Water Reservoir
RES075-0002
RES075-0002
Tightening nut
CMT201-0003
CMT201-0003
Locking pin
COT204-0065
COT204-0065
Outer cover
COV240-0006
COV240-0006
Rear cover
RCV240-0007
RCV240-0007
Air jet
CMT100-0006
CMT100-0006
AC-T2 board
CTP201-0060
CTP201-0060
ANL-T2 board
CTP201-0100
CTP201-0100
DIG-T2 board
CTP201-0102
CTP201-0102
SSR (Solid State Relay), 400V/25A
CTP201-0065
CTP201-0065
Flat cable printer
CTP201-0082
CTP201-0082
Flat cable for DIG-T2, ANL-T2
CTP201-0083
CTP201-0083
Flat cable for ANL-T2, RS232
CTP201-0084
CTP201-0084
Electrode water level
COT204-0055
COT204-0055
Fuse holder mini 5 x 32
ELE035-0001
ELE035-0001
Main power (Rocker) switch
ELE035-0012
ELE035-0012
Power supply PU40-23S
ELE035-0031
ELE035-0031
Door switch E13-00M
ELE036-0001
ELE036-0001
ERM 100/ 0051
ERM 100/ 0051
Air Filter 0.2
FIL175-0011
FIL175-0011
Door gasket silicone
GAS080-0002
GAS080-0003
Condenser
70
DESCRIPTION
2340
2540
Water Reservoir Gasket
GAS080-0007
GAS080-0007
Pressure gauge 1.5"-30+60EV
GAU029-0009
GAU029-0009
Complete closing device
LOK240-0001
LOK240-0001
LOK254-0001
LOK254-0001
Console base
POL062-0002
POL062-0002
Completion to Console Base
POL063-0002
POL063-0002
Validation opening cover
POL065-0006
POL065-0006
Water reservoir cover
POL067-0004
POL067-0004
Vacuum pump ASF
PUM057-0007
PUM057-0007
Plunger for 3 mm solenoid
SOL026-0015
SOL026-0015
Plunger for 6mm solenoid
SOL026-0016
SOL026-0016
Door safety solenoid
SOL027-0002
SOL027-0002
Spring for solenoid
SPR137-0004
SPR137-0004
Door Cover
SRV000-0231
SRV000-0231
Safety valve x 40psi
SVL029-0004
SVL029-0004
Paper for printer (5 pcs.)
THE002-0003
THE002-0003
Printer DPU 20
THE002-0005
THE002-0005
Cut off thermostat (Cmpini)
THE005-0001
THE005-0001
Safety thermostat (Cmpini)
THE005-0003
THE005-0003
Water level switch (Reservoir)
THE007-0001
THE007-0001
Tray
TRY240-0001
TRY240-0001
Front leg
WHE070-0012
WHE070-0012
Rear leg (metal)
WHE070-0014
WHE070-0014
Cable 220V (EUR)
WIR040-0003
WIR040-0003
Water reservoir assembly
SRV000-0252
SRV000-0252
Washer
71
DESCRIPTION
2340
2540
Front panel key board
CTP201-0061
CTP201-0061
RS232 port cover
POL067-0003
POL067-0003
Door tightening bolt assembly
LOK240-0007
LOK240-0007
Locking base
LOK240-0012
LOK240-0012
Locking housing axe
LOK240-0014
LOK240-0014
Door locking device pin
LOK240-0031
LOK240-0031
Bakelite handle
HAN071-0003
HAN071-0003
Closing bridge c clip
NUT193-0339
NUT193-0339
Okolon disc
LOK240-0017
LOK240-0017
Bushing (1) + Locking screw housing

(3) + Closing bridge c clip (8)
LOK240-0020
LOK240-0020
72
FRONT VIEW
Ref.
Description
Cat No.
Reservoir water drain valve
VLV170-0066
Ring for drain valve
CMT240-0003
Door closing device
LOK240-0001
Door switch
ELE036-0009
Autoclave cover
See Outer cabinet assembly
Water reservoir cover
POL067-0004
Water reservoir assembly
SRV000-0252
Safety valve
SVL029-0004
Air relief valve
CMT100-0006
10
Pressure gauge
GAU029-0009
11
Validation port cover
POL065-0006
12
Main switch
ELE035-0012
13
Printer
THE002-0005
14
Front panel key board
CTP201-0061
15
Completion to panel
POL063-0002
16
Panel base
POL062-0002
17
Flat cable for ANL-T1 RS232 CTP201-0084
18
RS232 port cover
73
POL067-0003
VESSEL ASSEMBLY
74
L:\WORD-PLT\man237.doc
DOOR TIGHTENING BOLT - ASSEMBLY
No.
Description
Cat. No.
Bushing
N/A
Door tightening bolt assembly
Locking screw housing
Locking base
LOK240-0012
Locking housing axe
LOK240-0014
Door locking device pin
LOK240-0031
Bakelite handle
HAN071-0003
N/A
NUT193-0339
10
Okolon disc
Bushing (1) + Locking screw housing (3) +
Closing bridge c clip (8)
LOK240-0017
LOK240-0007
N/A
75
LOK240-0020
OUTER CABINET - ASSEMBLY
76
WATER OUTLET STRAINER
Cap
Strainer
element
Gasket
Description
Strainer
Housing
Cat. No.
Cap for strainer
FIL175-0027
Strainer element
SRV000-0235
Teflon gasket 3 mm
GAS082-0007
Strainer Housing + Cap
FIL175-0026
77
13.
VALVES NUMBERING
The valves in the drawing and the manual are numbered according to their
function. The following list includes all the valve numbers that are in use in
Tuttnauer
0.
1.
2.
3.
4.
5.
FUNCTION
FEED WATER
MINERAL FREE
WATER
COMPRESSED
AIR
AIR
VACUUM
01.
02.
03.
Change-over : steam / electricity

Locking door cylinder (front door)
Locking door cylinder (Rear door)
11.
12.
13.
14.
15.
16.
17.
18.
Feed water cool jacket

Feed water cool heat exchanger
Feed water cool fast exhaust
Feed water to reservoir
feed water to vacuum pump
Water outlet
Shut
Feed water to ejector
21.
22.
23.
24.
25.
Mineral free water - inlet

Detergent
To spry
Recycling inlet
Recycling outlet
31.
32.
33.
34 1.
34 2.
38 1.
38 2.
39 1.
39 2.
Air inlet
Air inlet - to chamber
To splash cooling pipe
To door 1 seal
To door 2 seal
Open door 1
Open door 2
Close door 1
Close door 2
41.
42.
43.
44.
45.
Air release N.C.

Air release N.O.
Filtered air - inlet
Air Inlet
Aeration
51.
52.
53.1
53-2.
Vacuum - break
Vacuum - to pump
Vacuum - from door 1 seal
Vacuum - from door 2 seal
78
6.
7.
8.
9.
DRAIN
EXHAUST
GAS
STEAM
61.
62.
63.
64.
65.
66.
67.
68.
69.
Drain from reservoir

Drain from jacket overflow
Drain from vacuum pump / ejector
Drain from chamber
Drain from cooler
Drain from sanitary filter
Drain from steam generator
Drain jacket
Drain condense from seal
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
Exhaust from chamber

Exhaust to reservoir
Exhaust to drain
Fast exhaust
Slow exhaust
Exhaust to ejector / to vacuum pump
Exhaust from heat exchanger
Exhaust from steam generator
Exhaust through heat exchanger
(pre-vacuum stage only)
Jacket steam trap
81.
82.
83.
Inlet
Main inlet
Inlet through humidifier
90.
Steam from building source
91.
Steam to jacket (From outer source)
92.
Steam inlet
93.
Steam to chamber
94 1. Steam to door 1 seal
94 2. Steam to door 2 seal
95.
Steam to heat exchanger
96.
Steam to sanitary filter
97.
Steam from steam generator
98.
Steam to activate ejector
79
PIPING DRAWING
80
ELECTRICAL DRAWING
81

Technical Manual 2340 - 2540 EVP

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Technical Manual 2340 - 2540 EVP

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TECHNICIAN

CAT. No. MAN205-0062 Rev. A

Cat. No. MAN205-0062 Rev. A

Water for Generating Steam

DESCRIPTION OF THE CONTROL SYSTEM.

Digital Board DIG T2

Analog Board ANL-T2

CALIBRATION OF TEMPERATURE AND PRESSURE

Temperature Calibration Procedure

Pressure Calibration Procedure

Resetting the Back-Up Memory

Dismantling the Outer Covers of the Autoclave

Replacing the Safety Valve

Replacing the electronics board (control panel)

Replacing the Electronics Box

Replacing Heating elements

Replacing the Temperature Safety Thermostat

Replacing the Cut-Off Thermostat

Cleaning and Replacing the Water Level Electrodes

Replacing the Drain Valve

TABLE OF CONTENT (Cont.)

10.10 Replacing the Pressure Gauge

10.11 Replacing the Locking Device

10.12 Replacing the Printer

10.13 Replacing the Door Switch

10.14 Replacing the circuit breaker

10.15 Vacuum Pump

10.16 The Water Reservoir

10.17 Replacement of the Door Cover

Displayed Messages and Reference to Trouble Shooting

LIST OF SPARE PARTS

TABLE OF CONTENT (Cont.)

Control System Block Diagram

Door Tightening Bolt Assembly

Outer Cabinet Assembly

Water Outlet Strainer

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

Connect the drain from the chamber, by a 1/4 tube.

Leakage current test;

1 month Test the safety valve by operating it.

Water for Generating Steam

< 0.005 mg/l

< 0.05 mg/l

Rest of heavy metals

< 0.1 mg/l

< 0.5 mg/l

colourless, clean, without sediment

< 0.1 mmol/l

Compliance with the above data should be tested in accordance with

DESCRIPTION OF THE CONTROL SYSTEM.

The system is provided with communication interfaces RS 232 to PC and to

Digital Board DIG - T2

The board contains an optimal Real Time Clock (U12), which

Analog Board ANL-T2

CALIBRATION OF TEMPERATURE AND PRESSURE

Temperature Calibration Procedure

The system enables to set the systems date the time.

CODE: will be displayed.

Press the PROGRAM

key again and do not change the

The following data will be displayed: