Professional Documents
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RENCO-KAT
DOCUMENT NUMBER:
KE01-A1-000-RK-C-TT-0003-000
PROJECT:
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
CONTRACT DESCRIPTION:
SIS BUILDING CONSTRUCTION PROJECT
AGIP KCO CONTRACT NO:
CONTRACTORS
JOB NO:
2007-0757
DOCUMENT TITLE:
HOLDS
N/A
SHEET NO.
1 OF 16
ABSTRACT:
This document defines the Method Statement for Plastering
work for KEP SIS (Kashagan Experimental Program Satellite
Instrument Station) Building Construction Project
C01
07.01.2008
AHD
A.Dhakan
D.Belpassi
P01
06.12.2007
MIF
RFM
RFM
REV
DATE
PREPARED
CHECKED
APPROVED
COMPANY
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 2 of 15
Rev.
Para.
Revision Description
P01
C01
Para.
Description of Hold
Hold
No.
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 3 of 15
AGIPKCO
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
January 2008
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 4 of 15
LIST OF CONTENTS
1.0
PURPOSE........................................................................................................................................................................5
2.0
SCOPE.............................................................................................................................................................................5
3.0
REFERENCES................................................................................................................................................................5
4.0
5.0
6.0
HSE...................................................................................................................................................................................6
7.0
MATERIAL.....................................................................................................................................................................7
7.1
7.2
7.3
7.4
7.5
8.0
9.0
9.1
9.2
9.3
9.4
10.0
11.0
ATTACHMENTS............................................................................................................................................................9
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 5 of 15
1.0
PURPOSE
The purpose of this Method Statement is to illustrate how Plastering work is to be carried out
with safe implementation.
2.0
SCOPE
The Method Statement defines the methodology of all kind of Plastering Works related to main
works contract.
This Method Statement also addresses the type and extent of inspections ITP must be
submitted separately to be carried out to verify that all operations involved in the Plastering
works conform to the specified requirements.
3.0
REFERENCES
KE01.A0.650.KD.C.SP.0010.000
KE01.A0.000.KD.C.SP.0004.000
SNiP 3.01.01-85
GOST 12.1.003-83
SNiP RK A.3.2.5-96
GOST 28013-98
4.0
5.0
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 6 of 15
Site QA/QC Coordinator: Shall coordinate with AGIP KCO representatives to witness
inspection point by issuing the official Request of Inspection document. Review all relevant
documentation & test reports and clearing of all Non Conformance Reports. Coordinate with
other Discipline Quality Control Engineers for ensuring that all other discipline activities
needed to be inspected, within the construction program, have been inspected and cleared.
Ensure that the relevant Inspection & Test Plan is properly implemented and related QC
records prepared and accepted as applicable. Organizing and allocating Inspection works for
the Quality Control Inspectors. Liaise with the R.o.K Certification Engineer in preparing all the
local acts and certificates as required.
Site QC Inspector: Shall perform first line inspections and follow it with developing and
implementing Inspection Requests in accordance with Construction priorities. Accompany
Agip KCO Inspectors to carry out routine Inspections when requested.
Civil Works Manager: Shall plan the work schedule and coordinate with project manager for
the methodology and resources required to conduct the work.
Civil Works Supervisor: Shall be in charge of crews, equipments and material to conduct the
work. He is responsible for raising RFIs upon completion of work. Shall ensure that the work
crew under his supervision shall work according to safety standards.
Foreman: He is directly in charge of the crew, equipments and material is being used to
conduct the work.
6.0
HSE
All work shall be carried out in accordance with RoK, AGIP and Renco-KAT safety regulations &
policies.
All personnel shall undergo applicable safety training and wear appropriate PPE.
Toolbox talks shall be conducted prior to shift start or prior to starting an activity.
Work will be monitored by site supervisor to ensure that safety measures have been taken.
Scaffolding:
o
Scaffolds must be designed and constructed to support the weight of personnel and
materials.
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 7 of 15
7.0
MATERIAL
7.1
All the materials will be stored inside the buildings whenever possible, when it is not suitable
to store inside the buildings, the materials will be covered with polyethylene sheet to prevent
from moisture and rain when stored outside.
Stacks should be stored on a flat and solid surface free of water deposition to prevent ice
formation on the foil.
All other materials shall be transported and stored before execution of work in the manner to
prevent any defect to the physical or chemical quality of them and according the safety
procedures.
7.2
Lime
The lime must be in compliance with specifications and have approval from client on technical
characteristic and data sheet before procurement/ transport to site.
7.3
Sand
The sand must have approval from client on technical characteristic/ quarry and data sheet
before procurement/ transport to site.
7.4
Cement
Cement shall be approved cement type Ordinary Portland V cement Grade 400 as per GOST
22266-94 (or BS 4027) and GOST 30515-97.
7.5
Water
Clean water which meet technical spec. requirement must be clean and free from any
chemical or organic additives.
7.6
Approved material for angle beads and stopper beads must be obtained and used.
8.0
MIXING
Preparing the mortar and mixing that shall be by mechanical concrete mixer. The ratio of
cement/ lime/ sand shall be 1/1/6.
The mortar to be mixed only for consumption of the workers to prevent getting dried and
hardening of unused mortar.
9.0
9.1
WORK SEQUENCE
General Preparation
Remove efflorescence, laitance, dirt and other loose material by thoroughly dry brushing.
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 8 of 15
Remove all traces of paint, grease, dirt and other materials incompatible with coating by
scrubbing with water containing detergent and washing off with plenty of clean water. Allow to
dry before applying coatings unless specified otherwise.
Backgrounds are secure, adequately true and level to receive specified coatings.
All cuttings, chasing, fixing of concealed conduits, service outlets, fixing pads and the like and
making good of the background, are completed
All walls are to be provided with mortar battens spaced at max 2000 mm on center to serve as
finishing guide.
Angle beads, stop beads, expansion and construction beads shall be stainless steel, fixed as
required.
9.2
Application of plaster
The total thickness of plaster shall be 20 mm as specified. This shall be carried out in two
coats
a) Dash coat This coat will be applied rough and will be cured for 4 days.
b) Final coat (Total thickness 20mm) This coat will be trowelled for uniform surface before
plaster set dry.
The variation in gap under a 2m straight edge placed anywhere on the surface shall
not be more than 3mm.
9.3
Curing
During and after completion of the plaster work the open surface of walls shall be protected
against
Extreme heat in summer that causes the fast evaporation of moisture in the plaster and
breaks the chemical process in cement.
Extreme cold in winter that causes the freezing the plaster and stops the chemical
process of cement.
For that, there shall be a wet Hessian sheet covers all over open surface during summer to
prevent fast drying of mortar. And blowers during winter to prevent freezing the mortar before
natural drying of that.
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 9 of 15
9.4 Cleaning
Any excess cement and mortar shall be removed after the working time from the area and
to be disposed off properly.
Tools and equipment shall be cleaned and arranged properly after a days work
Empty containers and cement bags shall be disposed properly into the disposal area.
11.0ATTACHMENTS
1. Check List
2. Request for Inspection
3. Risk Assessment
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 10 of 15
ATTACHMENT 1
CHECK LIST
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 11 of 15
RENCO-KAT
Name:
AGIP KCO
Name:
Signature:
Date:
ATTACHMENT 2
REQUEST FOR INSPECTION
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 12 of 15
Contractor:
Contract No.
Location/:
Date:
Project:
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
:
Discipline:
ITP No. :
RFI No.
Karabatan/
Hold Point
Witness Point
Description of inspection:
:
INSPECTION DATE
INSPECTION TIME
LOCATION/AREA
The above mentioned work activity has been final inspected and accepted.
.
RENCO-KAT/ QA/QC
RENCO-KAT/ CONSTRUCTION
RENCO-KAT / OTHER
- /
-/
- /
Name
Name
Name
Date
Date
Date
Signature
Signature
Signature
AKCO / CONSTRUCTION
Date &
Time:
Name:
Signature:
AKCO / QA-QC
Date &
Time:
Name:
Signature:
REJECTED
A) Work is not ready at the inspection time.
AKCO / QA-QC
Name
Date &
Time
Signature
New
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 13 of 15
ATTACHMENT 3
RISK ASSESMENT
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 14 of 15
PROJECT/LOCATION
GENERAL HAZARD
TYPE
REPORT NO
PLASTERING
KEPSIS/KARABATAN
EQUIPMENT
RA-020
RISK ASSESSMENT
(NO CONTROLL)
S.N
HAZARD
TARGET
UNDESIRABLE EVENTS
CONTROL MEASURES
SEVE
RITY
Material Handling
P
A
LIKELI
HOOD
RISK
1.
2
2.
Scaffolding use
P
A
Dropping tools and objects, dropping of
the crew, Scaffolding collapse, overturn.
Falling from Height.
RISK
ASSESSMENT
(WITH
CONTROLL)
SEVER
LIKELIH
ITY
OOD
OVER
ALL
RISK
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0003-000
KEP SIS Method Statement for Plastering work
January 2008
Page 15 of 15
3.
Electric Shock
P
A
1
L
4.
Exposure to
rotating/moving
part of equipment.
P
A