Professional Documents
Culture Documents
Chapter 1 - Installation
1.1 Introduction .............................................................................................. 2-1
1.1.1 Equipment positioning and environmental considerations .......... 2-2
1.1.2 Raised Floor Installation .............................................................. 2-2
1.1.3 Battery Location ........................................................................... 2-2
1.2 Preliminary Checks .................................................................................. 2-4
1.3 Connecting the UPS power cables ........................................................... 2-5
1.3.1 Cable entry ................................................................................... 2-5
1.3.2 Cable rating .................................................................................. 2-5
1.3.3 Cable connections ........................................................................ 2-6
1.3.4 Safety earth .................................................................................. 2-6
1.3.5 Cabling procedure ........................................................................ 2-6
1.4 Battery Installation ................................................................................. 2-10
1.4.1 Battery circuit breaker boxes ..................................................... 2-11
Chapter 2 - Commissioning Procedure
2.1 Introduction ............................................................................................ 2-13
2.2 Procedure overview ................................................................................ 2-14
2.3 Pre-commissioning Checks .................................................................... 2-16
2.3.1 Power cable installation ............................................................. 2-16
2.3.2 Control cable installation ........................................................... 2-17
2.3.3 Battery Power Cable Installation ............................................... 2-19
2.3.4 Printed circuit board configuration jumper selection ................. 2-20
2.3.5 Pre-power checks ....................................................................... 2-26
2.3.6 Initial utility power connection .................................................. 2-28
2.4 Start-Up and software commissioning ................................................... 2-29
2.4.1 Operator Control Panel display screen ...................................... 2-29
2.4.2 Applying power to the UPS ....................................................... 2-30
2.4.3 Password protection and operation ............................................ 2-30
2.4.4 Language Selection .................................................................... 2-31
2.4.5 Selecting the UPS SETUP parameters ....................................... 2-33
Setting the basic UPS configuration ................................ 2-34
Setting the UPS working voltage parameters .................. 2-34
Setting the UPS frequency parameters ............................ 2-35
Setting the Battery parameters ......................................... 2-36
2.4.6 Selecting the UPS MAINTENANCE parameters ...................... 2-39
Accessing the maintenance menu .................................... 2-39
Entering the Serial Number ............................................. 2-39
Entering the current Date and Time ................................. 2-40
Entering the Service details ............................................. 2-40
ii
Section 2:
Chapter 1 - Installation
1.1
Introduction
WARNING
Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer.
WARNING
WARNING
Battery hazards:
Special care should be taken when working with the batteries associated with this
equipment. When connected together, the battery terminal voltage will exceed
400 Vdc and is potentially lethal.
Eye protection should be worn to prevent injury from accidental electrical arcs.
Remove rings, watches and all metal objects.
Only use tools with insulated handles.
Wear rubber gloves.
If a battery leaks electrolyte, or is otherwise physically damaged, it should be
placed in a container resistant to sulphuric acid and disposed of in accordance
with local regulations.
If electrolyte comes into contact with the skin the affected area should be washed
immediately.
This chapter contains information regarding the positioning and cabling of the
UPS equipment and batteries.
Because every site has its peculiarities, it is not the aim of this chapter to provide
step-by-step installation instructions, but to act as a guide as to the general procedures and practices that should be observed by the installing engineer.
Important Note:
1+1
Options:
1+1
2-1
1.1.1
WARNING
Ensure the UPS weight is within the designated S.W.L. of any handling equipment. See the UPS specification for weight details.
Do not move battery cabinets with the batteries fitted.
The UPS module should be located in a cool, dry, clean-air environment with adequate ventilation to keep the ambient temperature within the specified operating
range. Where ventilation is poor and the ambient temperature high, a system of
extractor fans should be installed to aid cooling-air flow; and a suitable air filtration system used where the UPS is to operate in a dirty environment.
Cables: All control cables should be screened and run in metal conduits (or
ducts) separate from the power cables; all conduits and ducts should be electrically bonded to the metalwork of the cabinets to which they are connected.
Cooling air flow: All the models in the 7200 range are force-cooled by internal
fans. Cooling air enters the cabinet through ventilation grills located at the bottom
of the front doors and is exhausted through the fan grills located on the rear panel;
you must therefore allow for a minimum gap of 250mm behind the unit to allow
adequate air flow (See Figure 2-1).
1.1.3
Battery Location
Temperature is a major factor in determining the battery life and capacity. Battery
manufacturers quote figures for an operating temperature of 20C. Operating
above this temperature will reduce the battery life, yet operating below will
reduce the battery capacity. In a normal installation the battery temperature
should be maintained between 15C and 25C.
Batteries should be mounted in an environment where the temperature is consistent and even over the whole battery. Keep batteries away from main heat sources
or draughty air flows etc.
Pedestals are required for the battery cabinets if they are to be installed on raised
floors, in the same way as for the UPS cabinets.
2-2
SIDE VIEW
800
1400
FRONT
55
710
Adjustable fixing
feet
Castors for
ease of movement
REAR VIEW
BASE
800
92.5
40
125
605
REAR VIEW
40kVA = 540kg.
60kVA = 620kg.
2-3
1.2
Preliminary Checks
Before you install the UPS hardware you should carry out the following preliminary checks:
1. Verify that the UPS room satisfies the environmental conditions stipulated in
the equipment specification, paying particular attention to the ambient temperature and air exchange system.
2. After removing any packaging debris, visually examine the UPS and battery
equipment for transit damage, both internally and externally. Report any such
damage to the shipper immediately.
3. Verify that the shipment is complete - e.g. that the battery contains the correct
number of cells etc. Report any discrepancy immediately.
4. When you are satisfied that the equipment is complete and in good condition
move it to its proposed final position.
Figure 2-2: Cable Entry Locations
Power cable
entry panel
2-4
Castors
Control cables
entry position
1.3
WARNING
1.3.1
Cable entry
Cables enter the UPS modules via entry panels in the base of the cabinet. As
shown in Figure 2-2, separate entry points are provided for the power cables
(which include the input, output and battery cables) and control cables (which includes battery control, remote stop and remote communication wiring).
1.3.2
Cable rating
The input/output cables can be sized to suit the modules' rating according to Table
2-1 below.
Table 2-1:
BUSBAR
CONNECTION
STUD SIZE
Input Mains
with full battery
recharge
380V
30
40
60
400V
415V
Bypass/Output
at full load
380V
400V
415V
Battery at
min.
battery
voltage
64
59
56
46
44
42
82
(16)
(16)
(16)
(10)
(10)
(10)
(25)
85
78
73
61
58
56
110
(25)
(25)
(25)
(16)
(16)
(16)
(35)
128
117
109
91
87
84
163
(35)
(35)
(35)
(25)
(25)
(25)
(50)
Input/
Output
Cable
Terminat
ions
U-V-W-N
Battery
Terminat
ions
+ve &
-ve
M6 Bolt
M8 Bolt
M6 Bolt
M8 Bolt
M6 Bolt
M8 Bolt
(nn) mm2 is the recommended minimum size according to BS7671 Table 4D1A
(IEE regs. 16th Edition).
The following recommendations are guidelines only and superseded by local
regulations and codes of practice where applicable:
1. The neutral conductor should be sized for 1.5 times the output/bypass phase
current.
2. The earth conductor should be sized at 2 times the output/bypass conductor
(this is dependent on the fault rating, cable lengths, type of protection etc.).
3. BS7671 Table 4D1A applies to single core PVC-insulated, non armoured
cable in an ambient temperature of 30C, according to fixing method 1 samples shown in Figure 2-3.
2-5
1.3.3
Cable connections
The input (bypass) mains cables, UPS output cables and main battery cables are
connected to busbars fitted to the power isolator switches (lug terminations required). The battery circuit breaker control cables and the external emergency
stop cables (optional) are connected using female spade connectors to an auxiliary
terminal block identified as X3 - (See Figure 2-5).
1.3.4
Safety earth
The safety earth busbar is located near the input and output power supply connections as shown in Figure 2-5. The site safety earth cable must be connected to the
earth busbar and bonded to each cabinet in the system and all cabinets and cable
trunking should be earthed in accordance with local regulations.
WARNING
1.3.5
Failure to follow adequate earthing procedures can result in electric shock hazard
to personnel, or the risk of fire, should an earth fault occur.
Cabling procedure
Once the equipment has been finally positioned and secured, connect the power
cables as described in the following procedure.
Study the connection diagram in Figure 2-5.
Input mains supply cables
1. Verify that the UPS equipment is totally isolated from its external power
source and all the UPS power isolators are open.
2. Connect the a.c. input supply cables between the mains distribution panel and
the UPS rectifier input supply busbars (top of Q1) and tighten the connections
to 5,4 Nm ensure correct phase rotation.
Bypass mains supply cables
3. If the installation does not include the provision of a separate bypass supply
then:
a) Ensure that the split bypass links are fitted between the input mains busbars (top of Q1) and the bypass supply busbars (junction of Q2/Q3) see
Figure 2-5.
b) Ensure that the input supply neutral is connected to N3.
c) Jump to step 5.
4. If the installation does include the provision of a separate bypass supply then:
a) Connect the bypass supply cables between the bypass mains distribution
2-6
panel and the bypass supply busbars (junction of Q2/Q3) see Figure 2-5.
ensure correct phase rotation.
b) Ensure that the bypass supply neutral is connected to N3
c) Tighten the connections to 5,4 Nm.
d) Remove the split bypass links are (if fitted) between the input mains busbars (top of Q1) and the bypass supply busbars (junction of Q2/Q3) see
Figure 2-5.
Figure 2-4: UPS External Cables
A
B
C
D
E
F
G
H
Communications to PC or modem
Battery power
2-7
F13
K1
Reset
button
Auxiliary terminal block (X3)
Terminals are male type spade connectors
R S T N
Input connections for
split bypass system
(from mains a.c. supply)
R S T N
9 10 11 12
Batt CB trip
Output
Connections
(to Load)
R S T N
Common
These links
must be
removed for
split bypass
systems
Batt.
Temp
Safety
Earth
E.P.O.
2-8
F12
F11
F13
R S S T
5. Connect the UPS output cables between the output busbars (junction Q3
&Q4) and the load distribution panel, and tighten the connections to 5,4 Nm.
6. Connect the battery power cables between the UPS battery terminals and the
associated battery circuit breaker - see Figure 2-5 and Figure 2-7 - observe
the correct battery cable polarity. As a safety precaution remove the battery
fuse in the module until the arrival of the commissioning engineer.
WARNING
Do not close the battery circuit breaker before the equipment is commissioned.
7. Connect the safety earth and any necessary bonding earth cables to the copper
earth busbar located below the battery power connections.
Note: The earthing and neutral bonding arrangement must be in accordance
with local and national codes of practice.
8. Connect the battery circuit breaker control and temperature compensation
cables between the UPS auxiliary terminal block X3 and battery circuit
breaker controller board as shown in Figure 2-5 and Figure 2-7. These cable
must be shielded.
Caution
9. If the remote emergency power off (EPO) facility is to be used then remove
the link between terminals 10 and 11 of the auxiliary terminal block X3 and
connect the normally closed remote stop switch between these two terminals using shielded cable.
2-9
1.4
Battery Installation
SAFETY
WARNINGS
Due to the IGBT inverter design, the required DC busbar voltage level is dependent on the system output a.c. voltage; the required number of battery blocks therefore differ according to the system voltage, as shown below:380V a.c. system requires a 432V DC busbar = 192 battery cells.
400V a.c. system requires a 446V DC busbar = 198 battery cells.
415V a.c. system requires a 459V DC busbar = 204 battery cells.
The batteries associated with the UPS equipment are usually contained in a purpose-built battery cabinet which sits alongside the main UPS equipment. Sealed,
maintenance-free batteries are normally used in this type of installation.
There are three types of battery cabinet offered with the Series 7200 UPS which
are graded according to their recommended ampere hour capacity. Type B is rated
at 38 Ah; Type C is rated at 50 Ah and Type D is rated at 85 Ah. The cabinets are
of the same height as the UPS and can be sited on either side of the UPS cabinet.
A full description of these cabinets is given in the Options Section of this manual.
Where battery racks are used, they should be sited and assembled in accordance
with the battery manufacturer's recommendations. In general, batteries require a
well ventilated, clean and dry environment at reasonable temperatures to obtain
efficient battery operation.
Battery manufacturers literature provides detailed safety measures to be observed when employing large battery banks: these should be studied, and the proposed battery installation checked, to verify compliance with the appropriate
recommendations.
In general a minimum space of 10 mm must be left on all vertical sides of the battery block. A minimum clearance of 20 mm should be allowed between the cell
surface and any walls. A clearance of 150 mm should be allowed between the top
of the cells and the underside of the shelf above (this is necessary to for monitoring and servicing the cells). All metal racks and cabinets must be earthed. All live
cell connections must be shrouded.
The batteries are connected to the UPS through a circuit breaker which is manually closed and electronically tripped via the UPS control circuitry. If the batteries
are cabinet-mounted this circuit breaker is fitted within the cabinet; however, if
the batteries are rack-mounted or otherwise located remote from the main UPS
cabinet then the battery circuit breaker must be mounted as near as possible to the
batteries themselves, and the power and control cables connected to the UPS
using the most direct route possible. Liebert offer a purpose-designed remote bat-
2-10
tery circuit breaker box, containing the circuit breaker and its necessary control
board, as a standard option kit. The battery cabinet or circuit breaker box should
be bonded to the UPS cabinet to maintain EMC compliance.
1.4.1
UPS
UPS
2-11
TO BATTERIES
UPS CABINET
123456
12
D2
V<
11
X3
14
D1
X3 X4
X2
X5
X10
X6
X8
X9
Battery CB
Controller
BATTERY
CIRCUIT
BREAKER
12 345
TO BATTERIES
LM355A Sensor
0835047F
UPS CABINET
123456
12
D2
V<
X3
11
14
BATTERY
CIRCUIT
BREAKER
D1
X3 X4
X5
X2
X6
X10
X8
X9
Battery CB
Controller
12 345
2-12
Section 2:
2.1
Introduction
The information contained in this calibration procedure is intended for use only
by engineers employed by the Liebert service organisation or who have attended
a training course concerning the Series 7200 equipment. While every precaution
has been taken to ensure the accuracy of this information, Liebert assume no responsibility and disclaim all liability for damages resulting from the use of this
information or any errors or omissions contained within.
This procedure aims at satisfying two functions: first it should enable a producttrained engineer to commission the equipment safely and correctly; second, it
should provide a recovery procedure to supplement the procedures contained in
the troubleshooting section of this manual i.e. if the troubleshooting procedures
fail to identify/rectify a problem then this procedure provides the means of completely recalibrating the UPS equipment.
WARNING
NOTICES
Please read.
The 7200 Series UPS leaves the manufacturer fully tested and adjusted to operate
at 400Vac, 50Hz, but it can be converted to operate at 380V or 415V, at either 50
or 60Hz. Such a conversion is effected by selecting the appropriate tap voltages
on the control power supply transformers and operating parameters via the Operator Control Panel menuing system details are provided at the appropriate stages
of this procedure. An additional procedure is included at the end of the chapter
(See paragraph 2.10) which provides instructions for changing the working voltage/frequency parameters on an already-commissioned module. In both cases,
where reference is made to the nominal voltage, this should be taken as the required equipment working voltage e.g. 380/400/415 volts.
A set of Commissioning Records are included at the end of this section which can
be used to record the parameters set during commissioning and handed to the customer if required. The pages are published in a single-sided format to facilitate
photocopying for in-field use.
2-13
1+1
2.2
When commissioning a 1+1 system we recommend that the system is split into
two single modules; and each module then commissioned independent of the
other. Once both modules are fully working as single modules they can be
reconfigured for 1+1 operation and the remaining parallel control functions
checked and calibrated as instructed.
This commissioning procedure is therefore based on a single-module installation, and any actions which specifically apply to 1+1 systems are identified by
a 1+1 graphic in the margin as shown here.
Note: if you are converting an early (pre Jan 97) single module to operate in a
1+1 system then ensure the appropriate control boards are fitted prior to commencing the commissioning (See Chapter 3). (Later models are shipped with the
appropriate boards already fitted).
Procedure overview
This procedure has several defineable stages:
1. Pre-commissioning checks verify that:
the main equipment has been correctly installed
the circuit board configuration links have been selected correctly
the battery installation is satisfactory
the control power transformers are wired for the required working voltage
2. Start-up and software commissioning:
low voltage supply checks
Operator Control Panel language selection
UPS Setup parameters selection (from Operator Control Panel)
UPS Maintenance parameters selection (from Operator Control Panel)
UPS Function parameters selection (from Operator Control Panel)
3. UPS Power checks:
UPS Power measurements
inverter checks
bypass checks
rectifier and battery autonomy checks
programming automatic battery check parameters
emergency power off (emergency stop) checks
battery boost set-up (if applicable)
on generator checks (if applicable)
2-14
14
8
1
9
2
4530025T
10
11
12
4
4550007H
13
X1
4520075B
X2
X3
5
15
6
Table 2-2:
1. Battery Cable Connections
2-15
2.3
Pre-commissioning Checks
WARNING
2.3.1
Ensure these checks are carried out before applying power to the unit.
Important Note:
1+1
5. In a 1+1 system ensure that the paralleled module output cables are connected with the correct phasing (i.e. U2-U2; V2-V2; W2-W2; N2-N2).
Figure 2-9: Power cable connections
Bypass Links
These links must be removed
for split-bypass operation
Battery
Cables
2-16
2.3.2
Battery
Temperature
Batt CB trip
Batt CB Aux contact
Common
E.P.O.
Function
Battery temperature
sense signal
X3 - 4
X1 - 3
X3 - 5
X1 - 2
X3 - 6
X1 - 1
X3 - 10
X3 - 11
2-17
1+1
2. In a 1+1 system:
a) Ensure that the Parallel Logic Board Part N 4520075B is firmly fitted in
the correct location as shown in Figure 2-8.
b) Ensure that the 60 way ribbon cable is connected from X1 on the Parallel
Logic Board, to X7 on the UPS Logic Board.
c) Ensure that the two 34-way ribbon cables providing inter module control
are fitted between the Parallel Logic Board connector X2 of one module
and X3 in the second module (See Figure 2-11). Note that it is crucial that
these cables are cross-coupled between X2/X3 as shown. Failure to
observe this rule will result in the modules being permanently shut down.
Figure 2-11: Module parallel logic PCB interconnection
Module 1
4520075B
2-18
Module 2
4520075B
X2
X2
X3
X3
2.3.3
To Batteries
X3
Battery Circuit
Breaker
Temperature
Sensor
X3
Battery Circuit
Breaker
2-19
2.3.4
POSITION
FUNCTION
1-2
2-3
1-2
2-3
1-2
2-3
0-1
open
0-2
open
0-1
closed
0-2
open
0-1
open
0-2
closed
0-1
closed
0-2
closed
X5
X6
X7
Set Rectifier to
Manual Mode
from the Display Panel
X9
closed
open
(Standard)
closed
open
open
Disable driver IC - D6
closed
0-3
0-4
0-5
1-2
2-3
X10
2-20
POSITION
X12
open
0-1
closed
0-2
open
0-2
closed
closed
Voltage select
override
0-4
X16
0-1
0-3
X15
FUNCTION
Manual inverter
volts Adj R243
0-5
0-6
0-7
0-1
0-2
0-1
0-2
0-5
0-1
0-2
0-3
Testing only
Open = standard
X12
POSITION
FUNCTION
open
1-2
3-4
1-2
EPROM Enable
2-3
1-2
Not Required
3-4
Not Required
5-6
Not Required
7-8
Not Required
X13
X14
Testing only
normally
open
2-21
JUMPER
POSITION
FUNCTION
1-2
CAP IN
2-3
FIN AUX
open
1-2
1-2
2-3
1-2
2-3
1-2
2-3
1-2
Not Required
2-3
1-2
2-3
Not Required
1-2
Not Required
2-3
3-4
Not Required
4-5
Not Required
1-2
2-3
3-4
4-5
1-2
2-3
1-2
3-4
5-6
Not Required
7-8
X15
(Standard)
X16
X17
X19
X20
X21
X22
X23
X24
X25
X26
2-22
JUMPER
POSITION
open
FUNCTION
Power up reset enabled (Standard)
X28
closed
open
1-2
open
1-2
open
1-2
1-2
2-3
1-2
2-3
1-2
2-3
1-2
2-3
X29
X31
X32
X33
X34
X35
X36
POSITION
open
FUNCTION
+5v enable main CPU (Standard)
X11
closed
1-2
2-3
1-2
2-3
1-2
Not Required
2-3
Not Required
1-2
2-3
Not Required
X12
X13
X14
Testing Only
Open = Standard
X15
2-23
JUMPER
POSITION
FUNCTION
1-2
Not Required
2-3
3-4
Not Required
4-5
Not Required
1-2
2-3
Not Required
3-4
4-5
Not Required
1-2
Not Required
2-3
1-2
Not Required
2-3
Not Required
1-2
2-3
Read/Write RS485enable
1-2
2-3
1-2
2-3
1-2
Inhibit buzzer
2-3
1-2
2-3
1-2
2-3
open
x16
x17
X18
x19
RAM extension
Normally open
x20
x21
x22
x23
x24
x25
x26
closed
2-24
POSITION
X11
FUNCTION
0-1
open
0-1
closed
0-2
open
0-2
closed
0-3
open
0-3
closed
0-4
N/A
Not used
0-5
open
0-5
closed
Table 2-9: High Voltage Interface Board 4590058S & (old 4590054O) 3060kVA
JUMPER
POSITION
0-1
X31
0-2
0-3
0-1
0-2
0-3
0-1
0-2
FUNCTION
0-3
2-25
1+1
JUMPER
POSITION
FUNCTION
open
closed
open
open
closed
open
closed
1 + 1 non-redundant module
open
closed
open
closed
open
closed
MSSC installed
0-1
X4
X5
0-2
to
0-8
0-1
to
0-5
0-1
0-2
0-3
X6
0-4
0-5
N/A
0-6
N/A
open
closed
Contactor in MSSC
open
Normal operation
closed
0-7
0-8
1-2
60 Hz operation
2-3
50 Hz operation (std)
X7
open
closed
X11
1-2
2-3
X13
2.3.5
Pre-power checks
1. Ensure that all the UPS isolators, including the battery circuit breaker, are
open i.e. OFF or in position 0.
2. Carry out a thorough visual examination of the equipment. Check the security
of all cable terminations and ensure that all electrical connectors, plugs and
sockets are correctly located and firmly fitted.
3. Ensure that the correct primary voltage tap selections are made on the Power
Supply transformers T2 and T3, as shown below.
2-26
400V Operation
415V Operation
A3 - B
A2 - B
A1 - B
1+1
As mentioned at the beginning of this chapter, it is recommended that when dealing with a 1+1 parallel-operating system each module is checked individually
for correct single module function before any attempt is made at parallel operation. To satisfy this requirement the system must therefore be temporarily re-configured to allow single-module operation by completing the following steps:
1. Override the parallel control functions by disconnecting the ribbon cable
between the Parallel Logic Board (4520075B) connector X7 and connector
X1 of the UPS Logic Board (4550007H).
2. Reconfigure the UPS Logic Board (4550007H) jumpers for single module
operation as shown in the table below note that a complete link table for
this board is shown in Table 2-6.
Table 2-12: Temporary UPS Logic Board configuration changes.
X26
X34
X35
X36
1-2
3-4
5-6
Not Required
7-8
1-2
2-3
1-2
2-3
1-2
2-3
WARNING
These jumpers must be returned to the 1+1 configuration before the system is
operated in parallel (as instructed later in the commissioning procedure).
2-27
2.3.6
WARNINGS
Check that the Maintenance Bypass isolator Q3 is open before applying external
power. If Q3 is to be closed, inform the user that power will be connected to the
load when the input utility isolator is made.
When commissioning a 1+1 system module do not close any power isolators in
the second module while the module being commissioned is turned on.
WARNING
If a separate supply is connected to the bypass terminals without the split bypass links removed it could cause damage to the supply distribution system.
2. If a split bypass is fitted, first ensure that the Split Bypass links have been
removed (See Figure 2-9) then energise the (bypass) mains voltage to the
bypass terminals U3, V3, W3 and N.
a) Measure the line-to-line and line-to-neutral voltages of all three phases
and ensure that values are within 10% of nominal rating.
b) Ensure correct clockwise phase rotation U, V, W using an oscilloscope or
phase rotation meter.
2-28
2.4
2.4.1
ENTER
ESCAPE
When selecting an option, pressing the ENTER button steps forward to the
next LCD Display screen in the menu map.
When entering data or selecting a parameter, pressing the ENTER button
saves the chosen parameter in non-volatile memory.
Pressing ESCAPE will cancel the most recent action i.e. when entering
data or selecting parameters, pressing ESC steps back the LCD display to
the previous screen and exits the current screen without saving the new
settings.
To return to the default screen ESC must be pressed repeatedly.
The MENU buttons allow the window cursor to be moved up and down to
select a desired menu option.
UP
The UP button moves the cursor up through the options displayed in the
window; the highlighted option can then be selected by pressing ENTER.
When selecting a parameter value it also moves a rectangular entry cursor
horizontally to the next digit on the right.
DOWN
The DOWN button moves the cursor down through the options displayed in
the window, the highlighted option can then be selected by pressing
ENTER.
When changing a parameter value the DOWN button will rotate through an
available value table for the specific parameter digit.
2-29
Important Note:
2.4.2
This procedure refers to Version 4.0 software installed in all units manufactured
after 2nd May 1997. Units manufactured before this date may have Version 2.0,
or earlier, software installed and will exhibit slightly different menu screens and
parameter locations.
WARNING
Do not close the Output Isolator Q4 during the setting-up procedure as this will
connect power to the load.
BYPASS INHIBIT
24-09-95
14:33:00
DEFAULT SCREEN
14:33:00
The module status alarms are initially displayed on the default screen in the
default language, e.g. Italian.
Note: The first three lines of the default screen will indicate any current UPS
alarm conditions, but these can be ignored at this stage.
2.4.3
You can completely override the password system during initial start-up and commissioning by connecting a link to jumper X26 pins 7-8 on the UPS Logic Board.
This link, which must be removed when commissioning is completed, can be
fitted while the UPS is in its Normal Operation mode without affecting the system
integrity.
Note: any parameter not re-programmed during the commissioning procedure
will maintain its factory default setting.
2-30
2.4.4
Language Selection
If required, select the appropriate language using the following procedure:
Figure 2-14: Language selection menu map
MAIN MENU SCREEN
1. Ensure a jumper link is fitted to X26 pins 7-8 on the UPS Logic Board (overrides the password protection facility as described previously).
2. Press the ENTER button to access the main menu screen.
3. Press the DOWN menu button to scroll the cursor to FUNCTION.
MISURE
MEASUREMENT
FUNCTION
MAINTENANCE
MAIN MENU
SCREEN
SETUP
FUNZIONI
MANUTENZIONE
IMPOSTAZIONE
SAVE
EXIT
ESC
INPUT PASSWORD
IMPOSTA
PASSWORD
SCREEN
MEMOR.
SPOSTA
USCITA
ESC
DIGITARE PASSWORD
00000000
00000000
5. A password must be entered to gain further access to the function menu. The
initial default password of 00000000 need not be changed at this point in time
instructions for changing the password are given later. (See paragraph
2.4.7.4) .
6. Press the ENTER button to move from the password entry screen to the function menu screen.
TEST BATTERIA
BATTERY TEST
GENERATOR
PANEL SETUP
NEXT PAGE
FUNCTION MENU
SCREEN
GRUPPO ELETTR.
DATI PANNELIO
PAGINE SUCCESSIVE
2-31
ENG
MASTER
LINGUA
TIPO 0001
PANEL SETUP
MENU SCREEN
UPS 1
GROPPO 1
00000000
PASSWORD
ITA
MASTER
UPS 1
00000000
SAVE
EXIT
LANGUAGE
ENG
ESC
LANGUAGE
SELECTION
SCREEN
MEMOR.
USCITA
LINGUA
ESC
ITA
11.Use the UP menu button to rotate through the available options and select
the required default language e.g. ITA, ENG, FRA, DEU, SPA
12.Press ENTER to accept and store the language selection, then step back to the
default screen by repeatedly pressing ESC, as required; the current alarms
should now be displayed in the selected language.
IMPORTANT
2-32
Ensure the data entered during the following procedures are recorded in the
appropriate commissioning documentation.
2.4.5
UPS MENU
SCREEN
SETUP MENU
SCREEN
VOLTAGE
MENU
SCREEN
FREQUENCY
MENU
SCREEN
BATTERY
MENU
SCREEN
Continued in
Figure 2-16
2-33
1. From the default screen press ENTER to access the main menu screen.
2. Select and enter SETUP the password screen will now be shown.
3. If the password has been left at the initial default setting, pressing ENTER
will now step forward to the setup menu screen, as shown in Figure 2-15. If
the password has been set, then enter the correct password to continue.
2.4.5.1
1. Select and enter UPS this will access the UPS menu screen.
2. Select and enter POWER.
3. Enter the UPS modules kVA rating using the data entry screen shown below.
WRITE
MOVE
POWER
SAVE
EXIT
ESC
0060 kVA
a) Pressing the DOWN menu button will move the cursor to select each digit
in turn: the value of the selected digit can then be incremented by pressing
the UP menu button.
b) When the indicated kVA rating is correct, press ENTER to save the selection, then press ESC once to move back to the UPS menu screen.
4. Select and enter TYPE.
a) Press the UP menu button repeatedly until the TYPE is shown as 3PH.
b) Press ENTER to save the selection, then press
the UPS menu screen.
ESC
1+1
a) Using the data entry method described above enter the word SINGLE.
(Note: in a 1+1 installation this will be changed to PAR 1+1 later).
b) Press ENTER to save the selection, then press
UPS menu screen.
ESC
6. Verify that the UPS menu screen data shows the correct:
UPS kVA rating (shown as 60kVA in the example screen in Figure 2-15)
UPS type (3 phase)
UPS configuration (single)
Repeat this procedure if any data is incorrect.
7. Press ESC again to move back to the setup menu screen.
2.4.5.2
1. Select and enter VOLTAGE this will access the voltage menu screen.
2. Select and enter RATED VOLTS..
a) Press the UP menu button repeatedly until the appropriate input/output
working voltage is indicated.
b) Press ENTER to save the selection and then press ESC once to move back
to the voltage menu screen.
2-34
ESC
ESC
5. Verify that the data shown on the voltage menu screen is correct and repeat
this procedure if necessary.
6. Press ESC again to move back to the setup menu screen.
2.4.5.3
1. Select and enter FREQUENCY this will access the frequency menu screen.
2. Select and enter NOMINAL.
a) Press the UP menu button repeatedly until the desired nominal frequency
is indicated.
b) Press ENTER to save the selection, then press ESC once to move back to
the frequency menu screen.
3. Select and enter SYNC WINDOW.
a) Enter the required sync window limit.
Note: Standard setting is 2.0%.
b) Press ENTER to save the selection, then press ESC once to move back to
the frequency menu screen.
4. Select and enter SLEWRATE.
a) Enter the required slew rate from the following selections.
0.1 Hz/sec
0.5 Hz/sec
1.0 Hz/sec
Note: Standard setting is 0.10 Hz/s.
b) Press ENTER to save the selection, then press
the frequency menu screen.
ESC
5. Verify that the data shown on the frequency menu screen is correct and repeat
this procedure if necessary.
6. Press ESC again to move back to the setup menu screen.
2-35
Continued from
Figure 2-15
Figure 2-16: SETUP menu map continued for battery parameter (Issue 5
software)
UPS
0060 kVA
VOLTAGE
400 V
FREQUENCY 50 Hz
BATT.CELLS
198
BATT.CELLS
198
CAPACITY
052 Ah
VOLTAGE/CELL
WRITE
MOVE
BATT.CELLS
BATT.CELLS
198
CAPACITY
052 Ah
VOLTAGE/CELL
WRITE
MOVE
CAPACITY
BATT.CELLS
198
CAPACITY
052 Ah
VOLTAGE/CELL
WRITE
MOVE
END DIS.
SAVE
EXIT
1.67 v/e
WRITE
MOVE
BAT.LOW
SAVE
EXIT
1.82 v/e
WRITE
MOVE
MAX.
BATTERY VOLTAGE
MENU SCREEN
SAVE
EXIT
198
SAVE
EXIT
052 Ah
SAVE
EXIT
2.45 v/e
Continued in
Figure 2-17
1. From the setup menu select and enter BATT.CELLS this will access the battery menu screen (illustrated in Figure 2-16).
2-36
7. Press ENTER to save the data to memory, then press ESC once to return to
the battery menu screen.
9. From the battery voltage menu, select and enter END DIS..
a) Using the UP, DOWN menu buttons, enter the specified end-of-discharge voltage standard setting is 1.67V/cell.
Note: this is the end-of-discharge voltage and is the voltage at which the
battery breaker is tripped.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery voltage menu screen.
Battery low voltage warning setting
10.From the battery voltage menu, select and enter BAT LOW.
a) Using the UP, DOWN menu buttons, enter the specified low battery voltage standard setting is 1.82V/cell.
Note: this is the voltage at which low-battery warning annunciates.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery voltage menu screen.
Battery overvoltage trip setting
WARNING
2-37
12.From the battery voltage menu, select and enter BOOST CHARGE this will
take you to the boost charge menu screen.
13.From the boost charge menu, select and enter SETUP this will take you to
the battery boost setup menu screen.
14.From the battery boost setup menu, select and enter DURATION.
a) Using the UP, DOWN menu buttons, enter the required boost operation
time (in minutes) factory setting is 600 mins.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery boost setup menu screen.
15.From the battery boost setup menu, select and enter THRESHOLD.
a) Using the UP, DOWN menu buttons, enter the required current changeover threshold factory setting is 20% of the battery current limit.
Note: this is the level that the battery current must reach before boost
charge is enabled upon mains return.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery boost setup menu screen.
16.It is advisable to set the NOW and AUTOMATIC parameters to NO at this
stage in the commissioning, and reset to YES (if required) once the rectifier
has been fully commissioned.
Verification:
17.Press ENTER to save the data to memory, then press ESC once to return to
the battery voltage menu screen.
18.Verify that the data shown on the battery voltage menu screen is correct and
repeat this procedure if necessary.
19.The setup menu parameters have now all been entered and stored in the control systems non-volatile memory. Press ENTER repeatedly to return to the
default menu
2-38
2.4.6
DEFAULT SCREEN
MAINTENANCE MENU
SCREEN
The UPS serial number, service information, and current time and date are all entered via the maintenance menu map shown in Figure 2-18.
2.4.6.1
1. From the default screen press ENTER to access the main menu screen.
2. Select and enter MAINTENANCE the password screen will now be shown.
3. If the password has been left at the initial default setting, pressing ENTER
will now step forward to the maintenance menu screen, shown in Figure 2-18.
If the password has been set, then enter the correct password to continue.
2.4.6.2
2-39
1. From the maintenance menu screen, select and enter the line showing the
time and date. (This may initially indicate all zeroes).
2. Using the UP and DOWN menu buttons, enter the current time and date
information.
3. Press ENTER to save the settings, then press ESC once to return to the maintenance menu screen.
2.4.6.4
1. From the maintenance menu screen, select and enter LAST SER. to register the
date of the current service or commissioning.
2. Using the UP and DOWN menu buttons, enter the current time and date
information.
3. Press ENTER to save the settings, then press ESC once to return to the maintenance menu screen.
4. Select and enter NEXT SER. to record the date of the anticipated next service.
5. Using the UP and DOWN menu buttons, enter the current time and date
information.
6. Press ENTER to save the settings, then press ESC once to return to the maintenance menu screen.
7. Verify that the data shown on the maintenance menu screen is correct and
repeat this procedure if necessary. Then press ESC repeatedly to step back to
the default menu screen.
8. The maintenance menu parameters have now all been entered and stored in
the control systems non-volatile memory.
2.4.7
2.4.7.1
1. From the default screen press ENTER to access the main menu screen.
2. Select and enter FUNCTION the password screen will now be shown if the
password has been left at the initial default setting, pressing ENTER will now
step forward to the main menu screen. If the password has been set, then
enter the correct password to continue.
3. From the main menu, select and enter FUNCTION to access the function menu
screen.
2-40
FUNCTION MENU
SCREEN
GENERATOR
MENU
SCREEN
PANEL
SETUP
MENU
SCREEN
2-41
4. From the default screen press ENTER to display the option selection screen.
5. Select and enter FUNCTION.
6. The password screen will now be shown.
7. If the password has not yet been set, pressing ENTER will step forward to the
maintenance selection screen shown in Figure 2-19.
2.4.7.2
1. From the function menu screen, select and enter BATTERY TEST to access the
battery test menu.
2. Three selections are available: NOW, AUTOMATIC and SETUP.
AUTOMATIC Selection: AUTOMATIC initiates a battery test cycle at a predefined set time and date (as entered in the setup selection menu below).
6. From the battery test menu, select and enter AUTOMATIC.
7. If an automatic battery test function is required, press ENTER to step to the
selection screen and, using the UP menu button, select YES (Y).
8. Press ENTER to save the settings, then press ESC to return to the battery test
menu screen.
SETUP Selection: SETUP allows the parameters to be set for the automatic
testing cycle (see above).
9. From the battery test menu, select and enter SETUP to access the battery test
setup menu screen.
10.From the battery test setup menu select and enter DURATION.
11.Using the UP and DOWN menu buttons, enter the test DURATION time in
minutes. (This would normally be set to 5 minutes).
12.Press ENTER to save the settings, then press ESC to return to the battery test
setup menu screen.
13.From the battery test setup menu select and enter THRESHOLD.
14.Using the UP and DOWN menu buttons, enter the minimum battery test voltage THRESHOLD level. (This would normally be set to 1.9V/Cell).
15.Press ENTER to save the settings, then press ESC to return to the battery test
setup menu screen.
16.From the battery test setup menu select and enter PERIOD.
2-42
17.Using the UP and DOWN menu buttons, enter the PERIOD (in days) at
which the test is to occur in days.(This would normally be set to 90 days).
18.Press ENTER to save the settings, then press ESC to return to the battery test
setup menu screen.
Note: Once the first Automatic Battery test has been actioned, the time and
date will up-date according to the selected period. This will change on the
display to indicate when the next battery test will be carried out.
Verification:
19.Verify that the data shown on the battery test setup menu screen is correct and
repeat this procedure if necessary.
20.Step back to the battery test menu screen by pressing ESC.
21.Verify that the data shown on the battery test menu screen is correct and
repeat this procedure if necessary.
22.Step back to the function menu screen by pressing ESC.
2.4.7.3
1. From the function menu screen, select and enter GENERATOR to access the
generator menu screen.
2. Three selections are available: INV: SYNC INHIBIT, RECT: I INHIBIT and
BAT: I INHIBIT.
Note: These features require external control input via the Remote Alarms
Board in order to become active.
BAT: I INHIBIT Selection: This restricts the maximum charge current to the
batteries when the generator is on-line and is used if the generator power output
is limited.
6. From the generator menu screen, select and enter BAT: I INHIBIT.
7. Using the UP menu button, set the attribute to YES Y or NO N as required.
8. Press ENTER to save the settings, then press ESC to return to the generator
menu screen.
RECT: I INHIBIT Selection: This reduces the maximum UPS input current
by 30% of the standard factory-set current limit when the generator is on-line.
This facility is used if the generator power output is limited.
9. From the generator menu screen, select and enter RECT: I INHIBIT.
10.Using the UP menu button, set the attribute to YES Y or NO N as required.
2-43
11.Press ENTER to save the settings, then press ESC to return to the generator
menu screen.
Verification:
12.Verify that the data shown on the generator menu screen is correct and repeat
this procedure if necessary.
13.Step back to the function menu screen by pressing ESC.
2.4.7.4
1. From the function menu screen, select and enter PANEL SETUP to access the
panel setup menu screen.
2. Four selections are available: LANGUAGE, TYPE (STATE), GROUP and
PASSWORD.
TYPE & STATE Selection: These parameters register the equipment type
number and Master/Slave paralleling configuration.
3. From the panel setup menu screen, select and enter TYPE _(STATE).
Note: The first selection, LANGUAGE, was completed earlier in this procedure
(See paragraph 2.4.4) .
4. Using the UP and DOWN menu buttons:
a) Enter the TYPE of UPS system in this case enter 7200.
b) Enter the UPS system STATE in the case of a single module system
enter the word MASTER.
5. Press ENTER to save the settings, then press ESC to return to the panel setup
menu screen.
GROUP & UPS Selection: This selection sets the communications address
for the UPS Module.
6. From the panel setup menu screen, select and enter GROUP _ UPS.
7. Using the UP and DOWN menu buttons:
a) Enter the UPS address in the case of a single module system enter 1
unless instructed otherwise.
b) Enter the NODE address in the case of a single module system enter
1 unless instructed otherwise.
8. Press ENTER to save the settings, then press ESC to return to the panel setup
menu screen.
PASSWORD Selection: This selection sets the password which will give restricted entry to certain screens once set i.e. access to a password protected
screen is possible but no data can be entered or changed. Until now, the default
password (00000000) has been used.
9. From the panel setup menu screen, select and enter PASSWORD.
2-44
MODEM MENU
SCREEN
ON/OFF
MENU
SCREEN
Important
Once the eight digit password has been selected and saved into the NVRAM further changes to the UPS parameters will be inhibited unless the correct password
is entered. ENSURE THE NEW PASSWORD IS SAFELY RECORDED IN THE
RELEVANT COMMISSIONING OR SERVICE DOCUMENTATION.
2-45
Verification:
12.Verify that the data shown on the panel setup menu screen is correct and
repeat this procedure if necessary.
13.Step back to the function menu screen by pressing ESC.
2.4.7.5
1. From the function menu screen select and enter NEXT PAGE this accesses
the next page menu screen (See Figure 2-20).
2. Three selections are available: PC-CONN, ON/OFF UPS, RELOAD UPS DATA.
CONNECTION
to
ON/OFF UPS CONTROL Setting: The on/off menu screen allows the
UPS inverter, static bypass line, and rectifier sections to be switched on or off
from the control panel and will be covered in the power checks.
RELOAD UPS DATA Setting : Setting this option to YES resets the
micro-processor NVRAM to the default parameters and should be carried out
only if a complete reprogramming sequence is required.
WARNING
DO NOT enter a RELOAD UPS DATA selection while the UPS is on load, as it
will disable the inverter, rectifier and bypass sections, and remove load power.
10.From the next page menu screen select and enter RELOAD UPS DATA. and if
you wish to reset the stored data to the default parameters select YES.
11.Using the setup menu screen locate and enter the POWER screen and Re-enter
the units KVA rating.
12.Turn the UPS off for 5 seconds then turn it back on
13.Step back to the default screen by repeatedly pressing ESC. The UPS function menu parameters have now all been stored in NVRAM
2-46
2.5
Power checks
Once the UPS parameters have been entered into the software, full power can be
applied to the unit and the following power checks carried out.
WARNING
2.5.1
Ensure that the load is isolated or safe to receive power, before continuing with
the following procedure
14:33:00
2.5.2
14:33:00
2-47
Figure 2-21: Menu tree for the MEASUREMENT parameters (Issue 5 software)
INITIALISATION
SCREEN
MAIN MENU SCREEN
DEFAULT MENU SCREENS
MEASUREMENT MENU
SCREEN
9. From the measurement menu screen select and enter OUTPUT then further
select and record in the appropriate commissioning documentation:
output voltage
output current
output power
output frequency.
2-48
Figure 2-22: Menu tree for the FUNCTON- NEXT PAGE test selections
Continued from
Figure 2-19
MODEM MENU
SCREEN
ON/OFF
MENU
SCREEN
10.Navigate back to the default screen by repeatedly pressing the ESC button.
2.5.3
2.5.3.1
The following functional checks are carried out from the ON/OFF menu screen.
To gain access to this screen:
2-49
1. Using the menu navigation methods described previously, step from the
default screen via the main menu screen (FUNCTION), password screen, function menu screen (NEXT PAGE) and next page menu screen (ON/OFF UPS CONTROL) to the ON/OFF menu screen.
Refer to the menu maps in Figure 2-18, Figure 2-19 and Figure 2-22 for
assistance if necessary.
2.5.3.2
Inverter test
Bypass test
2-50
Battery test
A software-controlled battery test facility can be initiated from the Operator Control Panel on an immediate or periodic basis. This test turns off the rectifier
and runs the inverter (and load) from the battery for a predetermined period. If the
battery voltage falls below a preset minimum level prior to the termination of the
test period a BATTERY FAIL alarm is annunciated and the rectifier is immediately
turned on to prevent the load transferring to bypass and recharge the battery.
The instructions given below initiates an immediate battery test.
For the following test to be meaningful as part of the UPS commissioning procedure, the batteries should be fully charged prior to the test being carried out. The
UPS rectifier section must therefore be allowed to operate with the battery connected for several hours to provide the battery with an adequate initial charge.
Caution
Do not continue with this procedure if the battery has not yet been charged
1. Using the menu navigation methods described previously, step from the
default screen via the main menu screen (FUNCTION), password screen, function menu screen (BATTERY TEST) to the battery test menu screen.
Refer to the menu map in Figure 2-23 for assistance if necessary.
2. From the battery test menu screen, select and enter SETUP.
2-51
Figure 2-23: Menu tree for the FUNCTON- BATTERY TEST selections (Issue 5 software)
FUNCTION MENU
SCREEN
3. Verify that the parameters entered in the battery test setup menu are appropriate. If not then enter the correct setup parameters (See paragraph 2.4.7.2).
4. Press ESC to return to the battery test menu screen.
5. From the battery test menu screen, select and enter NOW.
6. Using the UP menu button, select Yes (Y), then press ENTER to initiate an
immediate battery test.
7. Verify that the rectifier enters the test mode by confirming that LED H1
(Amber) is illuminated on the Rectifier Logic Board. (The inverter will continue its operation and discharge the battery.)
8. Step back to the default screen, by continually pressing the ESC button and
verify that the ON BATTERY and RECT: SOFTWARE BLOCK alarms are displayed.
The green LED battery bargraph will indicate the remaining battery time.
Note: If the UPS is allowed to run in this condition the battery bargraph
LEDs will progressively turn off indicating the remaining autonomy time.
9. The battery will be tested for the selected DURATION time after which the
UPS will revert to normal operation.
the rectifier will return to the Float mode.
LED H3 (green) will be illuminated on the Rectifier Logic Board.
Note: If the battery fails the test (i.e. falls below the THRESHOLD value before
the DURATION time expires), the rectifier will immediately return to the float
2-52
mode and the BATTERY FAIL alarm will be displayed on the default screen.
This alarm can be reset by pressing the RESET Button (S1) on the UPS Logic
Board.
2.5.5
2.5.6
WARNING
1. Using the menu navigation methods described previously, step from the
default screen via the main menu screen (SETUP), password screen, setup
menu screen (BATTERY) to the battery menu screen.
Refer to Figure 2-15 and Figure 2-16 for assistance if necessary.
2-53
2. From the battery menu screen select and enter VOLTAGE to access the battery
voltage menu screen.
3. From the battery voltage menu screen select and enter BOOST CHARGE to
access the battery boost menu screen.
Note: The boost parameters (accessed via SETUP) were entered earlier in this
procedure (see page 2-37). These may reviewed here if required.
4. From battery boost menu screen, select and enter NOW.
5. Using the UP menu button, select Yes (Y), then press ENTER to save the
selection, followed by ESC to return to the battery boost menu screen.
6. The rectifier should now be in its boost charge mode.
a) Verify that the boost charge indicator LED H2 (green) is illuminated on
the Rectifier Logic Board.
b) Step back to the main menu screen and then access the measurement menu
screen (See Figure 2-21). Verify that the battery voltage has increased to
the appropriate boost charge level.
7. The rectifier will revert to its float charge mode (LED H3 illuminated and
LED H2 extinguished on the Rectifier Logic Board) in the event of:
a) The selected DURATION time being reached.
b) The battery charge current falling below the boost THRESHOLD current
prior to the completion of the boost DURATION time.
c) Manual intervention turning OFF the boost charge facility.
Note: this is achieved by changing the NOW parameter to No (N) in the
battery boost menu screen (see steps 6 & 7 above).
8. Step back to the default screen, by continually pressing the ESC button.
2.5.7
2-54
2.6
1+1
2.7
Applies only to
1+1
2.7.1
The procedures contained in paragraph 2.7 and paragraph 2.8 are used to commission two 1+1-configured modules as a parallel-operating system. It is crucial
that both modules have passed the single module commissioning checks before
any attempt at paralleling is carried out.
Initialisation
1. Ensure that both modules are fully powered down.
2. On each module in turn:
a) Fit the 60 way flat ribbon cable between the Parallel Logic Board
(4520075B) connector X1 and UPS Logic Board (4550007H) connector
X7 this cable was removed earlier in the commissioning procedure to
allow the modules to operate in their single module mode.
b) Reconfigure the UPS Logic Board (4550007H) jumpers for parallel operation (See Table 2-13) these were changed earlier in the commissioning
procedure to allow the modules to operate in their single module mode.
c) Check that the Parallel Logic Board (4520075B) jumpers have been
selected in accordance with Table 2-10.
2-55
3-4
5-6
Not Required
7-8
1-2
2-3
X26
X34
X35
X36
1-2
2-3
1-2
2-3
220/380V
5.90V
230/400V
6.20V
240/415V
6.45V
Software re-configuration:
2-56
8. Using the software driver menu display screens enter the SETUP menu (See
Figure 2-15).
9. Select and enter the CONFIG screen.
10.Using the ROTATE button select PAR 1+1 and press SAVE to store the parameters into memory.
11.Using the ESCAPE button return to the DEFAULT alarms screen.
12.Ensure the procedures detailed in paragraph 2.7.2 are carried out individually
on both modules.
2.8
2.8.1
2-57
2.8.2
Where the proposed rated load level is less than or equal to the nominal kVA of
one module. Either module operating is therefore capable of sustaining the load.
Non-redundant module
Where the proposed rated load level is greater than the nominal kVA of one
module but less than the sum of both. Both modules are therefore required to sustain the load.
2.8.2.1
This paragraph applies to a Redundant module system only. If the system under
test is configured as Non-redundant then jump to paragraph 2.8.2.2.
The static bypass thyristor switches contained within each module will operate together, always opening and closing in unison. However it is possible to have one
in a BLOCKED state by selecting switch Q1 of the relevant UPS Logic Board to
OFF simulating a bypass disabled condition.
1. Ensure that jumper X6 0-1 is open on the Parallel Logic Board (4520075B)
for redundant operation.
2. Start both modules and ensure they operate as expected, with the inverters
paralleled and NORMAL OPERATION displayed on both modules DEFAULT
screen.
3. Stop one modules inverter by selecting OFF Q2 on its UPS Logic Board.
a) The inverter should stop and the modules output contactor K1 open
thereby disconnecting the module from the critical bus.
b) The remaining module should continue to operate and support the critical
bus supply.
4. Stop the second modules inverter by selecting OFF Q2 on its UPS Logic
Board.
a) The second modules inverter should stop and its output contactor K1
open, thereby disconnecting the second module from the critical bus.
b) Critical bus power should now transfer to the bypass supply, without a
break i.e. both modules bypass static switches should close.
5. Check for the appropriate default alarms on each module mimic display.
6. Start the inverter on one module by selecting ON Q2 on the relevant modules
UPS Logic Board.
a) The inverter should run up and achieve synchronisation.
b) The critical bus should transfer to the inverter i.e. the output contactor
(K1) should close in the running module only, and the static switches
should open in both modules.
7. Start the remaining modules inverter by selecting ON Q2 on its UPS Logic
Board.
a) The inverter will run up and achieve synchronisation.
2-58
b) Check that the LED H3 illuminates on the Parallel Logic Board during
slave mode operation.
c) The second modules output contactor (K1) should close connecting the
inverter to the critical bus.
d) Check that the LED H3 extinguishes on the Parallel Logic Board, indicating master mode operation.
2.8.2.2
2-59
2.9
2-60
2.10
2.10.1
2.10.2
380V AC
192 Cells
400V AC
198 Cells
415 V AC
204 Cells
Hardware conversion
1. Ensure that the module is completely powered down i.e. all the UPS isolators, including the battery circuit breaker, are open (OFF or in position 0)
if necessary transfer the load to the Maintenance Bypass supply.
2. Select the correct primary voltage tap on the Power Supply transformers T2
and T3, according to Table 2-16 below.
Table 2-16: Power supply transformers T2 and T3 voltage selection.
380V Operation
400V Operation
415V Operation
A3 - B
A2 - B
A1 - B
2-61
2.10.3
UPS MENU
SCREEN
SETUP MENU
SCREEN
VOLTAGE
MENU
SCREEN
FREQUENCY
MENU
SCREEN
BATTERY
MENU
SCREEN
Continued in
Figure 2-26
1. Inhibit the UPS power sections by selecting switches Q1, Q2, Q3 on the UPS
Logic Board to OFF.
2. Close the Bypass Isolator Q2.
a) The power supply and electronics will energise.
b) The Operator Control Panel display will power up.
c) The rectifier and inverter power sections will remain off.
3. From the default screen press ENTER to access the main menu screen.
2-62
4. Ensure that a link is fitted to jumper X26 pins 7-8 on the UPS Logic Board to
override the password protection system.
5. Select and enter SETUP the password screen will now be shown.
2.10.3.1
1. From the setup screen, select and enter VOLTAGE this will access the voltage menu screen.
2. Select and enter RATED VOLTS..
a) Press the UP menu button repeatedly until the desired input/output working voltage is indicated.
b) Press ENTER to save the selection and then press ESC once to move back
to the voltage menu screen.
3. Select and enter LOWER.
a) Using the data entry method described above, enter the required input and
output voltage undervoltage thresholds.
Note: Standard settings are for -10% (input) and -10% (output).
b) Press ENTER to save the selection then press
the voltage menu screen.
ESC
ESC
5. Verify that the data shown on the voltage menu screen is correct and repeat
this procedure if necessary.
6. Press ESC again to move back to the setup menu screen.
2.10.3.2
2-63
ESC
5. Verify that the data shown on the frequency menu screen is correct and repeat
this procedure if necessary.
6. Press ESC again to move back to the setup menu screen.
2.10.3.3
UPS
0060 kVA
VOLTAGE
400 V
FREQUENCY 50 Hz
BATT.CELLS
198
BATT.CELLS
198
CAPACITY
052 Ah
VOLTAGE/CELL
WRITE
MOVE
BATT.CELLS
BATT.CELLS
198
CAPACITY
052 Ah
VOLTAGE/CELL
WRITE
MOVE
CAPACITY
BATT.CELLS
198
CAPACITY
052 Ah
VOLTAGE/CELL
WRITE
MOVE
END DIS.
SAVE
EXIT
1.67 v/e
WRITE
MOVE
BAT.LOW
SAVE
EXIT
1.82 v/e
WRITE
MOVE
MAX.
BATTERY VOLTAGE
MENU SCREEN
SAVE
EXIT
198
SAVE
EXIT
052 Ah
SAVE
EXIT
2.45 v/e
Continued in
Figure 2-27
1. From the setup menu select and enter BATT.CELLS this will access the battery menu screen (illustrated in Figure 2-26).
2-64
4. Press ENTER to save the data to memory, then press ESC once to return to
the battery menu screen.
8. From the battery voltage menu, select and enter END DIS..
a) Using the UP, DOWN menu buttons, enter the specified end-of-discharge voltage standard setting is 1.67V/cell.
Note: this is the end-of-discharge voltage and is the voltage at which the
battery breaker is tripped.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery voltage menu screen.
Battery low voltage warning setting
9. From the battery voltage menu, select and enter BAT LOW.
a) Using the UP, DOWN menu buttons, enter the specified low battery voltage standard setting is 1.82V/cell.
Note: this is the voltage at which low-battery warning annunciates.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery voltage menu screen.
Battery overvoltage trip setting
10. From the battery voltage menu, select and enter MAX.
a) Using the UP, DOWN menu buttons, enter the specified max battery
voltage standard setting is 2.45V/cell. This sets the slow overvoltage
level which is effective only when the batteries are in the float charge
mode, and is the voltage at which, after 3 minutes, the battery breaker is
tripped, and the rectifier and inverter turned OFF.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery voltage menu screen.
2-65
11. From the battery voltage menu, select and enter BOOST CHARGE this will
take you to the boost charge menu screen.
12. From the boost charge menu, select and enter SETUP this will take you to
the battery boost setup menu screen.
13. From the battery boost setup menu, select and enter DURATION.
a) Using the UP, DOWN menu buttons, enter the required boost operation
time (in minutes) factory setting is 600 mins.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery boost setup menu screen.
14. From the battery boost setup menu, select and enter THRESHOLD.
a) Using the UP, DOWN menu buttons, enter the required current changeover threshold factory setting is 20% of the battery current limit.
Note: this is the level that the battery current must reach before boost
charge is enabled upon mains return.
b) Press ENTER to save the data to memory, then press ESC once to return
to the battery boost setup menu screen.
15. It is advisable to set the NOW and AUTOMATIC parameters to NO at this
stage in the commissioning, and reset to YES (if required) once the rectifier
has been fully commissioned.
Verification:
16. Press ENTER to save the data to memory, then press ESC once to return to
the battery voltage menu screen.
17. Verify that the data shown on the battery voltage menu screen is correct and
repeat this procedure if necessary.
2-66
FUNCTION
MENU SCREEN
ON/OFF
MENU
SCREEN
CHARGE MODE
SELECTION SCREEN
2.10.4
2.10.4.1
Calibration conversions
Recalibrating the battery charging voltages
This part of the procedure calibrates the battery charging voltages using the appropriate potentiometers on the Rectifier Logic Board and requires the rectifier to
be fully powered-up.
1. Connect a DC voltmeter across the battery cable connections (adjacent to the
battery fuse).
2-67
Calibration completion:
10. Open the UPS input mains isolator Q1 and bypass isolator S2.
11. On the UPS Logic Board set S1, S2, S3 to ON to re-enable the UPS power
sections.
12. On the Rectifier Logic Board remove the link from pins 0-2 on jumper X9.
13. Disconnect and remove the DC Voltmeter.
2.10.4.2
The setup menu parameters have now all been entered and stored in the control
systems non-volatile memory.
1. Start the UPS following the normal start-up instructions and verify that it
now operates at the desired voltage and frequency.
2. If required, remove the link from jumper X26 pins 7-8 on the UPS Logic
Board to re-enable the password security system.
2-68
Section 2:
3.1
Introduction
Series 7200 single module units manufactured prior to January 1997 will require
upgrading before they can operate in a 1+1 system configuration. This chapter
outlines the procedure to be followed before the units are commissioned.
Before the 1+1 paralleling option can be fitted the upgrade procedure requires mechanical changes to be made by fitting Modification Kit Part N 4641030E, which
then changes the unit part number as shown below.
Table 2-17:
3.1.1
Model
Rating kVA
Modification Kit
Required
Converted Unit
Part N
30
5410303P
4641030E
5410305R
40
5410304Q
4641030E
5410307T
60
5410308U
4641030E
5410310W
Important Considerations
Caution
This modification must be carried out only by a fully trained and authorised Liebert
engineer.
3.2
Conversion Procedure
1. Fit the conversion kit Part N 4641030E, follow the instructions supplied
with each kit.
2. Upgrade the PCBs, refer to below.
Remove PCB
Pre Jan. 97
Inverter Logic
4530024S
4530025T
UPS Logic
4550004E
4550007H
Static Switch
4542041X
4542043Z
PCB Description
Units manufactured after January 1997 will have the new PCBs factory fitted.
2-69
4530025T
4550007H
3. Check the software version on the UPS Logic Board (D35/D36) and Operator Logic PCB (D8). This must be Version 3.0 or later. If the software version
is incorrect, replace these devices according to the table below
Table 2-18: .
EEPROM
D35
D46
D8
2-70
Module Type/Rating
Module Part/Serial Number
Parameter
Max
UPS TYPE
3 Phase
Single
230
220
240
INPUT UNDERVOLTAGE
10%
1%
99%
INPUT OVERVOLTAGE
+10%
+1%
+99%
230
220
240
OUTPUT UNDERVOLTAGE
10%
1%
99%
OUTPUT OVERVOLTAGE
+10%
+1%
+99%
NOMINAL FREQUENCY
50 Hz
50Hz
60Hz
2%
0.5%
9%
0.1 Hz/Sec
0.1
1.0
SYNC WINDOW
SLEW RATE (SPEED)
BATTERY
Min.
60kVA
FREQUENCY
Range
KVA VALUE
CONFIGURATION
VOLTAGE
Standard
Factory
Setting
NUMBER OF CELLS
198
190
210
85 AHr
000
499
1.67 Volts/cell
1.60
1.69
1.82 Volts/cell
1.70
1.89
CAPACITY
2.40 Volts/cell
2.30
2.70
NO
NO
0000 min.
0000
9999
00 Amps
00
99
Selected Setting
Parameter
Standard
Factory
setting
Range
Min
Max
PASSWORD
PASSWORD
0000 0000
S.N.
SERIAL NUMBER
0000 0000
12.00.00
12.00.00
01.01.96
LAST SER.
01.01.96
NEXT SER.
01.01.96
Selected Setting
Parameter
0000 0000
0000
0000
9999
9999
NOW
NO
AUTOMATIC
NO
00 Min
00
99
1.70 V/e
1.70
1.90
DURATION
THRESHOLD
PERIOD
000 dd
000
999
01.01.96
NO
BAT: I INHIBIT
NO
RECT: I INHIBIT
NO
Requires
an alarm
interface
PCB
fitted
START AT
LANGUAGE
PANEL
SETUP
Selected Setting
Max
SETUP
GENERATOR
Range
Min
Standard
Factory
setting
ITALIAN
TYPE
GROUP
UPS : NODE :
PASSWORD
Eng : Fr : Esp :
Deu.
MASTER. 0060
1:1
0000 0000
0000
0000
9999
9999
LOCAL
MODEM
CONNECTION
PC CONN
RESET
NO
ON/OFF UPS
BLOCK
INVERTER
ON
BYPASS
ON
RECTIFIER
ON
RECTIFIER
FLO
FLO
MAN
RELOAD DATA
NO
RELOAD UPS
DATA
Standard
Factory
setting
Parameter
VOLTAGE
AB
400 Volt
BC
400 Volt
CA
400 Volt
AN
230 Volt
BN
230 Volt
CN
230 Volt
0 Amp
0 Amp
0 Amp
0 Amp
0 kW
0 kW
CURRENT
POWER
FREQUENCY
INPUT
BATTERY
TEMPERATURE
0 kW
0 kVA
0 kVA
0 kVA
Bypass Line
50 Hz
Inverter
50 Hz
AB
230 Volt
BC
230 Volt
CA
230 Volt
VOLTAGE
VOLTAGE
460 Volt
CURRENT
0 Amp
CHARGE CAPACITY
100%
Tt (Transformer)
Ta (Input air)
To (Output air)
Tb (Batt cabinet)
Enter
On Site Readings
Hardware Parameters
Rectifier Logic Board
Parameter
Potentiometer
Test Point
Factory
setting
R17
X8 pin 7
Proportional kVA
R18
X8 pin 8
Proportional kVA
R121
X8 pin 5
2.98Vdc
DC Float Voltage
R21
DC Bus
449Vdc
DC Manual Voltage
R22
DC Bus
449Vdc
DC Boost Voltage
R20
DC Bus
449Vdc
DC Test Voltage
R19
DC Bus
390Vdc
Site Setting
Test Point
Factory
setting
R248
X10 pin 4
0.6Vdc
R241
4Vp-p
(+2V to -2V)
R246
230Vac
R244
230Vac
R245
230Vac
R242
Adjust all 3
phases together
400Vac
400Vac
400Vac
50Hz
Inverter/Bypass phase
shift
R247
0 Shift
Parameter
Site Setting
Test Point
Factory
setting
5V Voltage reference
R209
X20 pin 1
5.00Vdc
R212
V45 anode
2.50Vdc
Parameter
Site Setting
Potentiometer
Test Point
Factory
setting
R21
LCD Display
N/A
Battery information
Parameter
On-Site notes
Battery Type
Number of Cells
Float Voltage
Ampere/Hr capacity
Battery Current Limit
Battery Breaker Size
ENGINEERS NAME:
SIGNATURE:
DATE:
WITNESSED BY:
SIGNATURE
DATE:
Site Setting