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ASME B16.5
Chapter Three
Do Not Duplicate
These course notes have been prepared by TWI, strictly for the use of attendees to this TWI API570 Examination Preparation Course. This manual is to be used as an aid to assist those persons wishing
to take the API-570 Piping Inspector Certification Examination. This manual is not all-inclusive and may
not be used in place of any recognized Code or Standard. This manual may not be reproduced by any
means without the express written consent of TWI.
SECTION 1 SCOPE
1.1
General
ASME / ANSI B 16.5 covers:
pressure-temperature ratings,
materials, dimensions,
tolerances,
marking,
testing, and
methods of designating openings for pipe flanges fitting NPS through NPS
24.
NOTE: NPS Nominal Pipe Size, below 6 inch = o.d. above 6 inch = i.d.
Definitions
No definitions are present in ASME / ANSI B 16.5 so the following is a nonexhaustive list of common flange and fitting terminology.
Flange:
REV.002
Flange, API:
Flange,
Adapter:
ASME B 16.5
Copyright TWI Ltd 2008
REV.002
Flange, Blind:
Flange, End
Connection:
Flange, Flat
Face:
Flange,
Instrument:
Flange,
Integral:
Flange, MSS:
A flange specified in
Manufacturing Standardization
Society, Standard Practice SP44. Used by manufacturers of
Diverters in 30" 500 and 30"
1000 psi working pressure.
Flange, Open
Face:
ASME B 16.5
Copyright TWI Ltd 2008
Flange, RTJ:
Flange,
Raised Face:
REV.002
Flange Series:
Flange, Slip
On:
Flange,
Spacer:
Flange,
Studded Face:
Flange, Test:
ASME B 16.5
Copyright TWI Ltd 2008
Flange,
Threaded:
Flange, Weld
Neck:
SECTION 3 SIZE
3.1
Nominal Size
The size of flanges are covered by the nominal pipe size, NPS.
NOTE: The new form for this designation is NPS 6, which was commonly 6 pipe.
SECTION 4 MARKING
4.1
General
Flanges shall be marked as required in MSS SP-25.
The following shall be marked on the flange:
REV.002
5.1
General
The materials for flanges and flanged fittings have been grouped, see Tables 1 and 2.
NOTE: the groups are not numbered consecutively.
5.2
Bolting
This section covers general bolting, (Table 1B) high strength bolting, intermediate
strength bolting, low strength bolting, bolting to gray cast iron flanges and gaskets,
Table 1B.
SECTION 6 DIMENSIONS
Dimensions for wall thickness, local areas, center-to-center and center-to-end flanges
and fittings. Faces and types, lapped joints, raised face, tongue and groove, ring joint,
blind flanges and flanges facing finishes are generally discussed in this section. Bolt
holes, spot facing, welding end preparation reducing flanges, threads and gaskets are
also highlighted.
SECTION 7 TOLERANCES
Tolerances for center-to-center and center-to-end flanges and fittings. Faces and
types, lapped joints, raised face, tongue and groove, ring joint, hub dimensions and
bore of flanges are generally discussed in this section.
SECTION 8 TEST
General test information about testing flanged fittings. Flanges are not required to be
hydrostatically tested.
The rest of this document is tables and diagrams used for references and
dimensions of flanges and flanged fittings.
REV.002
ASME B 16.5
Copyright TWI Ltd 2008
2.
The maximum hydrostatic test pressure permitted for a flange in a system hydrostatic test is :
a. Not required
b. Conducted at 1.5 x class rating @ 100 0 F
c. Conducted at 25 psi above class rating
d. Required only for welded flanges
3.
4.
5.
6.
Socket weld and threaded flanges are not recommended for service beyond the following temperatures
if thermal cycles are involved :
a. 20 6500F
b. 30 6000 F
c. 50 5000F
d. 50 5000F
7.
8.
Ring joint sidewall surfaces ( gasket groove ) must not exceed ______________roughness.
a. 50 / in
b. 63 / in
c. 100 /in
d. 63 mm / in
9.
Which of the following items must be marked on all flanges or flanged fittings?
a. Temperature
b. Actual working pressure
c. ASTM material specification
d. Hydrotest pressure
REV.002
ASME B 16.5
Copyright TWI Ltd 2008
REV.002
ASME B 16.5
Copyright TWI Ltd 2008
REV.002
C
B
B
A
B
C
A
B
C
D
C
D
B
A
C
ASME B 16.5
Copyright TWI Ltd 2008