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Abstract
This paper describes a working gas injection pilot that is
demonstrating additional oil recovery from a very mature
field. This small, low cost pilot has been very valuable in
understanding and demonstrating commercial viability of this
enhanced oil recovery (EOR) process before larger scale
implementation. After nearly 70 years of water drive
production, this immiscible gas injection process has enabled
conversion from viscous displacement water drive to gravity
stable, film drainage behind an advancing gas front. The
design, implementation and current pilot results are discussed
as well as the role of three dimensional (3-D) geocellular and
flow simulation models. Current full-field implementation
project design efforts based on pilot performance and
learnings are also described.
Introduction
The oil field containing this pilot is a large, fault dependent
closure with a moderately strong water drive producing from
the Lower Cretaceous Albian Paluxy Formation of the East
Texas Basin. Oil quality averages 23 degrees API with a
viscosity of 23 cp at reservoir conditions. Large parts of the
field are marked by excellent reservoir quality fluvial channel
systems. These sand channels predominately fine upward
resulting in lower permeability (10-500 millidarcies) at the top
and margins with considerably higher permeability (2-6
darcies) at the channel bases. Because of the combination of
unfavorable mobility ratio, lower permeability in the upper
part of the channel sands and high oil density, the primary
water drive recovery has been less than 35 percent (%) of
original oil in place (OOIP).
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Current results from the pilot are meeting the pilot objectives.
A stable gas cap is being maintained in the pilot area by
balancing gas injection with oil, water and gas production on a
reservoir basis. Two horizontal wells have been drilled along
the base of the sand channel and are being successfully
produced without excessive gas coning. Comparison of logs
across the pilot area indicate a flat contact confirming gravity
stable displacement. However, modification of the pilot plans
during implementation complicates direct comparison to the
original simulation production predictions. Changes made
during pilot implementation include the one year delay before
drilling the horizontals, drilling of only two, longer
horizontals and utilization of the higher initial production rates
to improve lateral clean-up. For example, Fig. 6 is an oil rate
vs.- cumulative oil comparison of the original simulation
results scaled to match the 2000 foot lateral length of the first
pilot horizontal. Early oil production rates appear to be much
higher than predicted. However, the early simulations
included production from the horizontals as soon as gas
injection was started. This caused the early oil production
rates to be lower compared with the actual pilot results which
benefited from more than a year of gas injection and related
oil drainage before production. The sharp decrease in rate in
the first horizontal well (Fig. 6) was caused by artificial lift
problems experienced when a progressing cavity pump was
tested and failed. Once this pump was replaced with an ESP,
higher rates were achieved. As shown in Fig. 6, current rates
are more in line with the model predictions.
Subsequent simulation with actual pilot fluid production rates
is currently under way, but history matching has not been
completed. However, as Fig. 7 shows, because of the
previously mentioned operational changes in the pilot, even
preliminary work with the current simulation tracks pilot
performance better than the pre-pilot simulation.
Pilot Results
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2.
3.
4.
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Trapped Oil
Gas Injected at
Top Of Sand
Oil Drains Into Highest
Quality Bottom Portion of
Channel
Horizontal Well
100 Foot
Square
Cells
Constant Pressure (Aquifer) Injection at Base of Channel
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Figure 5 - Pilot Area Map with Injector, Monitor Wells and Horizontals
F au l t
Gas Injector
#2
ontal
Horiz
#1
ontal
z
i
r
o
H
Neutron Monitor
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400
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50
0
0
Actual
Model
50
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O il Rate
Barrels Per D ay
400
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50
0
Actual
Model
20
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60
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80
10
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Feb. 2002
Oil
Gas
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Oil
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Gas
Dec. 2003
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Gas
D ep th
Feb. 2001
Gas
Oil
Oil
Gas
Oil
Gas
Oil
Gas
D ep th
Oil
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Oil
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