hard material matters

Tools and inserts

for machining aluminium wheels
 CERATIZIT - the parent companies

Headquarters and parent company in MAMER / Luxembourg

Parent company in REUTTE / Austria

Europe
• Austria
• Bulgaria
• France
• Germany
• Italy
• Luxembourg
• Netherlands
• Switzerland
• Spain
• United Kingdom

North America Asia

• USA • China
• India
• Japan

Direct sales and distribution partners

2
 CERATIZIT’s competence
Aluminium wheel machining
with tools and inserts from
Already in 1983 we set the
world of aluminium machining
rolling with our revolution-
ary geometry -27 and we
have subsequently become
one of the leading alumi-
nium specialists worldwide.
This is an area of constant de-
velopment and ever increasing
demands.
CERATIZIT meets these de-
mands with a team of interna-
tional specialists in aluminium
machining.
Our success is based on:
● our complete program for
aluminium machining
● our competence in the field
of aluminium machining
● flexibility and quick reaction
to individual customer
requests
3
 All you need for
aluminium wheel machining
Mobility knows no bounds

CERATIZIT offers you the right tool solution for all

kinds of aluminium wheels, because we want your
production to roll along.

We offer tools for boring and turning, for hub

production, drilling and surface machining.

4
 Product program
Table of contents

MSS mono 0° SVV.. 72.5° SVH.. 107.5° SRDCN SRAC

UT40 SVZ.. 100°

12 14 14 16 16 Page

DEFLASH ID-Bars SVX.. 130° SVQ.. 107.5°

0°, 2°, 5°, 15°, 27.5° 93°, 117.5°, 132.5° UT40

18 20 22 24 Page

SVQ.. 107.5° SVU.. 93°

UT40

24 26 Page

MSS mono SVH.. 107.5° SRDCN

SVX.. 140° UT40
UT40

28 30 32 Page

38 38 Page

Spare parts Optimized Tooling Solutions

VC
34–35 36–37 39 Page

5
 Machinability of aluminium alloys

Relative machinability
It depends on the type of alloy whether materials are easy to machine or not.
As far as machinability is concerned you can come across any degree of difficulty, ranging from the
easily machined alloy stocks to problematic pure aluminium.

Typical representatives in aluminium production are:

Alloy type
Group ANSI DIN Relative machinability
G - AI Si 1
G - AI Si 7
3
G - AI Si 9
Cast aluminium
413 G - AI Si 12
alloys
356 G - AI Si 7 Mg
2-3
G - AI Si 11 Mg
G - AI Si 7 Cu 2

Malleable
AI Mg Si 1 3-4
aluminium alloys
1 - excellent machinability
5 - difficult machinability

Machinability can be defined as the degree of difficulty that a material creates when being machined.
In order to assess the machinability of a material 4 parameters have to be taken into consideration:

cutting force tool life surface quality chip formation

DEFLASH - inserts

CERATIZIT is again extending

the standard program with a new
innovative range of inserts, the
DEFLASH range. This new product
is specially designed for the
roughing of aluminium wheels.

The new DEFLASH range of inserts

offer the following advantages:

Optimized for internal and

external roughing
Enables a highly cost efficient
machining
Optimized Performance/Price
ratio

The high quality and precision

characterizing all CERATIZIT
products for the machining of
aluminium wheels are of course
also valid for the DEFLASH range
of inserts.
6
 Tools
Inserts

Plattensystem
Insert system
UTS system

UT
GX

Plattengröße
24

Insert size

40
UTS part size

-
-
5

MSS system Breitenklasse

Width class

MSS
MSS
MSS
for inserts and tools

-
-
-
Plattenform
Insert shape //
R

E = external / Anwendung
application

I
I
E
I = internal
Stechbreite

40
System description

25
Part size Width / pitch/
4.00

Gewindesteigung

R
50.8 R
R
Execution
N

Execution
Ausführung/ /
Lead angle thread standard
Gewindenorm

00 -
Eckenradius
Corner radius/ /Winkel
angle
16- Shank cross
section / Execution
-

Shank length / Spanleitstufencode

Chip groove code
insert system
Code

15 - 1.25D - GX24
02 - 1.57D - GX24
GX24

7
 Grade description

Composition:
H210T Co 6.0%; WC rest
(K10)
Grain size: Fine grain grade 0.8 µm
Hardness: HV 1850
Properties/application:
> Optimally suitable for super alloys, titanium,
refractory metals (W, Mo), aluminium, glass & carbon
fibre reinforced plastics
> Low tendency to stick
0 2 4 6 8 10

Toughness:

Wear resistance:

Composition:
H216T/ Co 6.0%; WC rest
H10T Grain size: 1 µm
(K10 - K15)
Hardness: HV 1630
Properties/application:
> Optimally suitable for aluminium
> Low tendency to stick

0 2 4 6 8 10

Toughness:

Wear resistance:

Composition:
AMZ Co 6.0%; WC rest
(K10)
Grain size: 1 µm
Hardness: HV 1630
Coating specification:
PVD; TiAlN; 2 - 4 µm
Properties/application:
> Optimally suitable for aluminium, cast iron
> Low tendency to stick
0 2 4 6 8 10

Toughness:

Wear resistance:

8
 Grade description

Composition:
CTD4110 Polycrystalline diamond (PCD)

Grain size:
~ 10 µm

Properties:
> High wear resistance
> Good toughness
> Suitable for interrupted cuts

0 2 4 6 8 10

Toughness:

Wear resistance:

Polycrystalline diamond
(PCD segment brazed onto a supporting insert).
First choice with abrasive Al-Si-alloys, (>12% Si) for polish turning and industrial
scale manufacturing.

Cutting data / Depth of cut / Feed rate

Flat tops With chip breaker

PCD - Segm. length (SGL) PCD - Segm. length (SGL)

Style -DL Style -F3 Style -M4

inch inch inch
r sfm doc f/rev. doc doc
inch inch max. max. SGL max. feed SGL max. feed SGL
.016 - - - - - -
10240 – 650

.032 .236
.020 – .004

.016 – .002

.020 – .004

.016 – .002

.092 – .020

.024 – .004

.047 .157 .236

.157
.062 .315
.118 .177
.157 .197 .197 .236

9
 Chip grooves
-25 / -27 / -35 / Diamond

i n i u m
Alum

Please note!
The maximum values in
-M4
the diagram relate to the
largest inserts/corner -F3
radius available in our
program.

Rake angle
-25 +25°
Cast and malleable aluminium
alloys with low Si content
(e.g. G-AlSi2, AlMgSi)

25°

-27
Cast aluminium alloys
in general

Cast and malleable aluminium

-35 alloys. Particularly suitable for
finishing of low alloy and forged
aluminium materials.

-F3 Malleable and cast aluminium

alloys. Advantages in finishing with
-M4 high surface quality
(polish turning)
close tolerances
abrasive Al Si alloys

10
 CERATIZIT indexable inserts
with “microfinish”

REM photo: rake face without „microfinish“ REM photo: rake face with „microfinish“
chip particles “stuck” on the rake face the indexable insert with the “P”

„Microfinish“ is synonymous
with a high polish surface
finish and therefore represents
the logical continuation of
the advanced CERATIZIT
aluminium line. „Microfinish“ is
the icing on the cake!
Now the tried and tested P = Performance, Power, Profit
geometries are available in P = a shining Plus for you
their optimised versions -25P,
-27P and -35P. Make sure you
benefit from the advantages of
the “P”, a symbol of quality.
11
 External turning
tools

MSS mono E..R00- .... GX24-.

UTS ... 0° Lead angle

UT40-E27D-R00-GX24-5
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description h1 = h2 d1 b l1 T f
E25R00-16-GX24-4-E R 1 - 1 6 .944 1.035 GX24-4R3.00N ..
E25L00-16-GX24-4-E L 1 - 1 6 .944 1.035 GX24-4R3.00N ..
E25N00-16-GX24-4-E N 1 - 1 6 .875 .618 GX24-4R3.00N ..
E25R00-16-GX24-5-E R 1 - 1 6 .944 1.039 GX24-5R4.00N ..
E25L00-16-GX24-5-E L 1 - 1 6 .944 1.039 GX24-5R4.00N ..
E25N00-16-GX24-5-E N 1 - 1 6 .875 .657 GX24-5R4.00N ..
E32R00-20-GX24-4-E R 1.25 - 1.25 7 .944 1.285 GX24-4R3.00N ..
E32L00-20-GX24-4-E L 1.25 - 1.25 7 .944 1.285 GX24-4R3.00N ..
E32N00-20-GX24-4-E N 1.25 - 1.25 7 .875 .743 GX24-4R3.00N ..
E32R00-20-GX24-5-E R 1.25 - 1.25 7 .944 1.289 GX24-5R4.00N ..
E32L00-20-GX24-5-E L 1.25 - 1.25 7 .944 1.289 GX24-5R4.00N ..
E32N00-20-GX24-5-E N 1.25 - 1.25 7 .875 .782 GX24-5R4.00N ..

Measurements in mm
L NR
Type,
ordering description h1 = h2 d1 b l1 T f
E25R00-2525M-GX24-4 R 25 - 25 150 24 26 GX24-4R3.00N ..
E25L00-2525M-GX24-4 L 25 - 25 150 24 26 GX24-4R3.00N ..
E25R00-2525M-GX24-5 R 25 - 25 150 24 26 GX24-5R4.00N ..
E25L00-2525M-GX24-5 L 25 - 25 150 24 26 GX24-5R4.00N ..
E32R00-3232M-GX24-5 R 32 - 32 170 24 33 GX24-5R4.00N ..
E32L00-3232M-GX24-5 L 32 - 32 170 24 33 GX24-5R4.00N ..
UT40-E27D-R00-GX24-5* R - 40 - 60 24 27 GX24-5R4.00N ..
UT40-E27D-L00-GX24-5* L - 40 - 60 24 27 GX24-5R4.00N ..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece E25R00-16-GX24-4-E
*) UT40-tool on request

12
 External turning
inserts

Accurate repeatability
GX24

-25PF -27PF -35PF

-27DF

-F3 -DL
-M4
HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

AMZ
Type,
r ordering description l s doc max.
.118 GX24-4R3.00N-25PF 1.00 .236 .118
.118 GX24-4R3.00N-27PF 1.00 .236 .118
.118 GX24-4R3.00N-F3 1.00 .236 .079
.118 GX24-4R3.00N-M4 1.00 .236 .079
.118 GX24-4R3.00N-DL 1.00 .236 .079
.157 GX24-5R4.00N-25PF 1.00 .315 .157
.157 GX24-5R4.00N-27PF 1.00 .315 .157
.157 GX24-5R4.00N-35PF 1.00 .315 .157
.157 GX24-5R4.00EN-27DF 1.00 .315 .157
.157 GX24-5R4.00N-F3 1.00 .315 .079
.157 GX24-5R4.00N-M4 1.00 .315 .079
.157 GX24-5R4.00N-DL 1.00 .315 .079

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s doc max.
3,0 GX24-4R3.00N-25PF 25,37 6,0 3,0
3,0 GX24-4R3.00N-27PF 25,37 6,0 3,0
3,0 GX24-4R3.00N-F3 25,37 6,0 2,0
3,0 GX24-4R3.00N-M4 25,37 6,0 2,0
4,0 GX24-5R4.00N-25PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-27PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-35PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-27DF 25,37 8,0 4,0
4,0 GX24-5R4.00N-F3 25,37 8,0 2,0
4,0 GX24-5R4.00N-M4 25,37 8,0 2,0

Ordering example: 10 pieces GX24-4R3.00N-25P

13
 External turning
tools

SVZCR / SVZPR
SVV.. 72.5° Lead angle
SVZ.. 100°
SVH.. 107.5° a

UT40-SVHCR-16
a

Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description α h1 = h2 d1 b l1 l2 f Type ANSI ISO
SVVCN 16-3-E 72,5° N 1 - 1 6 - .50 VCGT/VCUW 33.. 1604..
SVZCR 16-3-E 100° R 1 - 1 6 1.25 1.25 VCGT/VCUW 33. 1604..
SVZCL 16-3-E 100° L 1 - 1 6 1.25 1.25 VCGT/VCUW 33. 1604..
SVHCR 16-3-E 107,5° R 1 - 1 6 - 1.25 VCGT/VCUW 33. 1604..
SVHCL 16-3-E 107,5° L 1 - 1 6 - 1.25 VCGT/VCUW 33. 1604..
SVVCN 20-3-E 72,5° N 1.25 - 1.25 7 - .625 VCGT/VCUW 33. 1604..
SVZCR 20-3-E 100° R 1.25 - 1.25 7 1.125 1.50 VCGT/VCUW 33. 1604..
SVZCL 20-3-E 100° L 1.25 - 1.25 7 1.125 1.50 VCGT/VCUW 33. 1604..
SVHCR 20-3-E 107,5° R 1.25 - 1.25 7 - 1.50 VCGT/VCUW 33. 1604..
SVHCL 20-3-E 107,5° L 1.25 - 1.25 7 - 1.50 VCGT/VCUW 33. 1604..
SVHCR 16-4-E 107,5° R 1 - 1 6 - 1.25 VCGT/VCUW 220530..
SVHCL 16-4-E 107,5° L 1 - 1 6 - 1.25 VCGT/VCUW 220530..
SVVPN 16-4-E 72,5° N 1 - 1 7.5 - .50 VPGT/VPUW 44..
SVZPR 16-4-E 100° R 1 - 1 7.5 1.125 1.25 VPGT/VPUW 44..
SVZPL 16-4-E 100° L 1 - 1 7.5 1.125 1.25 VPGT/VPUW 44..
SVHPR 16-4-E 107,5° R 1 - 1 7.5 - 1.25 VPGT/VPUW 44..
SVHPL 16-4-E 107,5° L 1 - 1 7.5 - 1.25 VPGT/VPUW 44..
SVVPN 20-4-E 72,5° N 1.25 - 1.25 7.5 - .625 VPGT/VPUW 44..
SVZPR 20-4-E 100° R 1.25 - 1.25 7.5 1.125 1.50 VPGT/VPUW 44..
SVZPL 20-4-E 100° L 1.25 - 1.25 7.5 1.125 1.50 VPGT/VPUW 44..
SVHPR 20-4-E 107,5° R 1.25 - 1.25 7.5 - 1.50 VPGT/VPUW 44..
SVHPL 20-4-E 107,5° R 1.25 - 1.25 7.5 - 1.50 VPGT/VPUW 44..

Measurements in mm
L NR
Type,
ordering description α h1 = h2 d1 b l1 l2 f Type ANSI ISO
SVHCR/L 2525 M16 107,5° R/L 25 - 25 150 19,6 32 VCGT/VCUW 1604..
SVZCR/L 2525 M16 100° R/L 25 - 25 150 28,5 32 VCGT/VCUW 1604..
SVHCR/L 2525 M22 107,5° R/L 25 - 25 150 19,6 32 VCGT/VCUW 220530..
SVZPR/L 2525 M22-16 100° R/L 25 - 25 150 33,5 32 VPGT/VPUW 220516..
SVHCR/L 3225 P22 107,5° R/L 32 - 25 170 19,6 32 VCGT/VCUW 220530..
SVZPL 3225 M22-16 100° L 32 - 25 150 33,5 32 VPGT/VPUW 220516..
UT40-SVHCR/L-16 107,5° R/L - 40 40 - 27 VCGT/VCUW 1604..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece SVVCN 16-3-E
14
 External turning
inserts

VCGT/VCUW
VPGT/VPUW

α = VCGT ... 7°
VPGT ... 11°
-F3 -DL
-25P -27P -M4

HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

AMZ
Type,
r ordering description l s d = IC d1
.016 VCGT 331FN-25P .653 3/16 3/8 .173
.016 VCGT 331FN-27 .653 3/16 3/8 .173
.016 VCUW 331FN-DL .653 3/16 3/8 .173
.032 VCGT 332FN-25P .653 3/16 3/8 .173
.032 VCGT 332FN-27 .653 3/16 3/8 .173
.032 VCUW 332FN-F3 .653 3/16 3/8 .173
.032 VCUW 332FN-M4 .653 3/16 3/8 .173
.032 VCUW 332FN-DL .653 3/16 3/8 .173
.047 VCGT 333FN-25P .653 3/16 3/8 .173
.047 VCGT 333FN-27 .653 3/16 3/8 .173
.047 VCUW 333FN-F3 .653 3/16 3/8 .173
.047 VCUW 333FN-M4 .653 3/16 3/8 .173
.047 VCUW 333FN-DL .653 3/16 3/8 .173
.032 VPUW 442FN-DL .888 1/4 1/2 .216
.047 VPGT 443FN-25P .888 1/4 1/2 .216
.047 VPUW 443FN-F3 .888 1/4 1/2 .216
.047 VPUW 443FN-DL .888 1/4 1/2 .216

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s d = IC d1
0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,4
0,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4
1,6 VCGT 220516FN-25P 22,1 5,56 12,7 5,5
1,6 VPGT 220516FN-27 22,1 5,56 12,7 5,5
1,6 VPUW 220516FN-F3 22,1 5,56 12,7 5,5
1,6 VPUW 220516FN-M4 22,1 5,56 12,7 5,5
3,0 VCGT 220530FN-25P 22,1 5,56 12,7 5,5
3,0 VCGT 220530FN-27 22,1 5,56 12,7 5,5
3,0 VCUW 220530FN-M4 22,1 5,56 12,7 5,5
Ordering example: 10 pieces VCGT 331FN-25P
15
 External turning
tools

SRDCN SRDCN
SRACR/L

SRACR
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description h1 = h2 b l1 l2 f
SRACR 16-06-E R 1 1 6 .50 1.015 RCGT 0602MO..
SRACL 16-06-E L 1 1 6 .50 1.015
SRDCN 16-06-E N 1 1 6 .50 .618
SRACR 16-08-E R 1 1 6 .625 1.015 RCGT 0803MO..
SRACL 16-08-E L 1 1 6 .625 1.015
SRDCN 16-08-E N 1 1 6 .625 .657
SRACR 16-10-E R 1 1 6 .875 1.015 RCGT 1003MO..
SRACL 16-10-E L 1 1 6 .875 1.015
SRDCN 16-10-E N 1 1 6 .875 .696
SRACR 16-12-E R 1 1 6 .875 1.015 RCGX 1204MO..
SRACL 16-12-E L 1 1 6 .875 1.015
SRDCN 20-06-E N 1.25 1.25 6 .875 .743 RCGT 0602MO..
SRDCN 20-08-E N 1.25 1.25 6 .875 .782 RCGT 0803MO..
SRDCN 20-10-E N 1.25 1.25 6 .875 .821 RCGT 1003MO..
SRDCN 20-12-E N 1.25 1.25 6 .875 .861 RCGX 1204MO..

Measurements in mm
L NR
Type,
ordering description h1 = h2 b l1 l2 f
SRDCN 2525 M06 N 25 25 150 12,4 12,5 RCGT 0602MO..
SRGCR 2525 M06 R 25 25 150 15 32 RCGT 0602MO..
SRGCL 2525 M06 L 25 25 150 15 32 RCGT 0602MO..
SRDCN 2525 M08 N 25 25 150 16,4 12,5 RCGT 0803MO..
SRGCR 2525 M08 R 25 25 150 16 32 RCGT 0803MO..
SRGCL 2525 M08 L 25 25 150 16 32 RCGT 0803MO..
SRDCN 2525 M10 N 25 25 150 20,3 12,5 RCGT 1003MO..
SRGCR 2525 M10 R 25 25 150 17 32 RCGT 1003MO..
SRGCL 2525 M10 L 25 25 150 17 32 RCGT 1003MO..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece SRACR 16-06-E

16
 External turning
inserts

RCG..

-25P -27

HM grade
CTD4110 Measurements in inch
H210T
H216T
H10T

AMZ

Type,
ordering description s d d1
RCGT 0602MOFN -27 3/32 .110
RCGT 0803MOFN -25P 1/8 .134
RCGT 0803MOFN -27 1/8 .134
RCGT 1003MOFN -27 1/8 .157
RCGX 1204MOEN -27P 3/16 .173

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
ordering description s d d1
RCGT 0602MOFN -27 2,38 6,0 2,8
RCGT 0803MOFN -25P 3,18 8,0 3,4
RCGT 0803MOFN -27 3,18 8,0 3,4
RCGT 1003MOFN -27 3,18 8,0 4,0
RCGX 1204MOEN -27P 4,76 12,0 4,4

Ordering example: 10 pieces RCGT 0602MOFN -27

17
 Internal turning
tools

I50.8R00-1.57D-GX25-5-E
Deflash - bars 1/4 - 18NPT

/g9
Lead
angle
a

Dmax. ≤ 7.875 inch

Lead
Dmin. ≥ 11.810 inch
angle
UT40-I40R15-1.25D-GX24-5
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d = d1 h2 l1 l2 l3 f α
MSS Mono - 0° Lead angle
I50.8R00-1.57D-GX24-5-E R 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..
I50.8L00-1.57D-GX24-5-E L 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..
MSS Mono - 2° Lead angle
I50.8R02-1.57D-GX24-5-E R 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..
I50.8L02-1.57D-GX24-5-E L 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..
MSS Mono - 5° Lead angle
I50.8R05-1.80D-GX24-5-E R 2 1.875 16 3.60 5 1.375 ≥ 20° GX24-5R4.00N..
I50.8L05-1.80D-GX24-5-E L 2 1.875 16 3.60 5 1.375 ≥ 20° GX24-5R4.00N..
MSS Mono - 15° Lead angle
I50.8R15-1.57D-GX24-5-E R 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..
I50.8L15-1.57D-GX24-5-E L 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..
I63.5R15-1.30D-GX24-5-E R 2.5 2.375 16 3.27 5 1.625 ≥ 20° GX24-5R4.00N..
I63.5L15-1.30D-GX24-5-E L 2.5 2.375 16 3.27 5 1.625 ≥ 20° GX24-5R4.00N..
MSS Mono - 27.5° Lead angle
I50.8R27.5-1.10D-GX24-5-E R 2 1.875 16 2.2 5 1.375 - GX24-5R4.00N..
I50.8L27.5-1.10D-GX24-5-E L 2 1.875 16 2.2 5 1.375 - GX24-5R4.00N..

Measurements in mm
L NR
Type,
ordering description d = d1 h2 l1 l2 l3 f α
MSS Mono - 5° Lead angle
I40R/L05-1.00D-GX24-4 R/L 40 37 230 40 109 28 ≥ 20° GX24-4R3.00N..
I40R/L05-2.00D-GX24-5 R/L 40 37 230 80 109 28 ≥ 20° GX24-5R4.00N..
MSS Mono - 15° Lead angle
I40R/L15-1.38D-GX24-5 R/L 40 37 230 55 109 28 ≥ 20° GX24-5R4.00N..
I40R/L15-2.00D-GX24-5 R/L 40 37 230 80 109 28 ≥ 20° GX24-5R4.00N..
UT40-I40R/L15-1.25D-GX24-5* R/L 40 - 90 50* - 28 - GX24-5R4.00N..
MSS Mono - 27,5° Lead angle
I40R/L27,5-1.38D-GX24-5 R/L 40 37 230 55 109 28 - GX24-5R4.00N..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece I50.8R00-1.57D-GX24-5-E
*) UT40-tools ans special lengths upon request

18
 Internal turning
inserts

Accurate repeatability
Deflash - GX24

-25PF -27PF -35PF

-27DF

-F3 -DL
-M4
HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

AMZ
Type,
r ordering description l s doc max.
.157 GX24-5R4.00N-25PF 1.00 .315 .157
.157 GX24-5R4.00N-27PF 1.00 .315 .157
.157 GX24-5R4.00N-35PF 1.00 .315 .157
.157 GX24-5R4.00EN-27DF 1.00 .315 .157
.157 GX24-5R4.00N-F3 1.00 .315 .079
.157 GX24-5R4.00N-M4 1.00 .315 .079
.157 GX24-5R4.00N-DL 1.00 .315 .079

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s doc max.
3,0 GX24-4R3.00N-25PF 25,37 6,0 3,0
3,0 GX24-4R3.00N-27PF 25,37 6,0 3,0
3,0 GX24-4R3.00N-F3 25,37 6,0 2,0
3,0 GX24-4R3.00N-M4 25,37 6,0 2,0
4,0 GX24-5R4.00N-25PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-27PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-35PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-27DF 25,37 8,0 4,0
4,0 GX24-5R4.00N-M4 25,37 8,0 2,0
4,0 GX24-5R4.00N-F3 25,37 8,0 2,0

Ordering example: 10 pieces GX24-5R4.00N-25PF

19
 Internal turning
tools
1/4 - 18NPT

ID Bars

/g9
VCGT 93° Lead angle

I63.5R-93-VCGT 3-E Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d h2 l1 l2 l3 f min. bore Type ANSI ISO
I63.5R-93-VCGT 3-E R 2.5 2.375 11.5 3.00 5 1.1875 2.175 VCGT/VCUW 33.. 1604..
I63.5L-93-VCGT 3-E L 2.5 2.375 11.5 3.00 5 1.1875 2.175 VCGT/VCUW 33.. 1604..

1/4 - 18NPT

VPGT 117.5° Lead angle

/g9
2

I63.5R-117.5-VPGT 4-E
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d h2 l1 l2 l3 f min. bore Type ANSI ISO
I63.5R-117.5-VPGT 4-E R 2.5 2.375 13.5 3.00 5 1.625 2.675 VPGT/VPUW 44..
I63.5L-117.5-VPGT 4-E L 2.5 2.375 13.5 3.00 5 1.625 2.675 VPGT/VPUW 44..

1/4 - 18NPT

VPGT 132.5° Lead angle

/g9

I63.5R-93-VCGT 3-E
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d h2 l1 l2 l3 f min. bore Type ANSI ISO
I63.5R-132.5-VPGT 4-E R 2.5 2.375 11.5 2.00 5 1.50 3.125 VPGT/VPUW 44..
I63.5L-132.5-VPGT 4-E L 2.5 2.375 11.5 2.00 5 1.50 3.125 VPGT/VPUW 44..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece I63.5R-93-VCGT 3-E
20
 Internal turning
inserts

ID Bars
VCGT/VCUW
VPGT/VCUW

α = VCGT ... 7°
VPGT ... 11°

-F3 -DL
-25P -27P -M4

HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

Type, AMZ
r ordering description l s d = IC d1
.016 VCGT 331FN-25P .653 3/16 3/8 .173
.016 VCGT 331FN-27 .653 3/16 3/8 .173
.016 VCUW 331FN-DL .653 3/16 3/8 .173
.032 VCGT 332FN-25P .653 3/16 3/8 .173
.032 VCGT 332FN-27 .653 3/16 3/8 .173
.032 VCUW 332FN-F3 .653 3/16 3/8 .173
.032 VCUW 332FN-M4 .653 3/16 3/8 .173
.032 VCUW 332FN-DL .653 3/16 3/8 .173
.047 VCGT 333FN-25P .653 3/16 3/8 .173
.047 VCGT 333FN-27 .653 3/16 3/8 .173
.047 VCUW 333FN-F3 .653 3/16 3/8 .173
.047 VCUW 333FN-M4 .653 3/16 3/8 .173
.047 VCUW 333FN-DL .653 3/16 3/8 .173
.032 VPUW 442FN-DL .888 1/4 1/2 .216
.047 VPGT 443FN-25P .888 1/4 1/2 .216
.047 VPUW 443FN-F3 .888 1/4 1/2 .216
.047 VPUW 443FN-DL .888 1/4 1/2 .216

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s d = IC d1
0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,4
0,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4

Ordering example: 10 pieces VCGT 331FN-25P

21
 Internal turning
tools

ID Bars
SVX ... 130° Lead angle

1/4 - 18NPT
1/4 18NPT

/g9
A40S-SVXCR-22
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d h2 l1 l2 f min. bore Type ANSI ISO
A24U-SVXPR 4-E R 1 1/2 1.421 14 3.15 1.06 2.165 VPGT/VPUW 44..
A24U-SVXPL 4-E L 1 1/2 1.421 14 3.15 1.06 2.165 VPGT/VPUW 44..
A32U-SVXPR 4-E R 2 1.921 14 3.15 1.315 2.756 VPGT/VPUW 44..
A32U-SVXPL 4-E L 2 1.921 14 3.15 1.315 2.756 VPGT/VPUW 44..
A24U-SVXCR 4-E R 1 1/2 1.421 14 3.15 1.06 2.165 VCGT/VCUW 220530..
A24U-SVXCL 4-E L 1 1/2 1.421 14 3.15 1.06 2.165 VCGT/VCUW 220530..
A32U-SVXCR 4-E R 2 1.921 14 3.15 1.315 2.756 VCGT/VCUW 220530..
A32U-SVXCL 4-E L 2 1.921 14 3.15 1.315 2.756 VCGT/VCUW 220530..

Measurements in mm
L NR
Type,
ordering description d h2 l1 l2 f min. bore Type ANSI ISO
A40S-SVXCR 22 R 40 37 230 80 27 45 VC.. 220530..
A40S-SVXCL 22 L 40 37 230 80 27 45 VC.. 220530..
A40S-SVXPR 22-16 R 40 37 250 80 27 45 VP.. 220516..
A40S-SVXPL 22-16 L 40 37 250 80 27 45 VP.. 220516..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece A24U-SVXPR 4-E

22
 Internal tools
inserts

VCGT/VCUW
VPGT/VPUW

α = VCGT ... 7°
VPGT ... 11°

-F3 -DL
-25P -27P -M4

HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

Type, AMZ
r ordering description l s d = IC d1
.032 VPUW 442FN-DL .888 1/4 1/2 .216
.047 VPGT 443FN-25P .888 1/4 1/2 .216
.047 VPUW 443FN-F3 .888 1/4 1/2 .216
.047 VPUW 443FN-DL .888 1/4 1/2 .216

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s d = IC d1
1,6 VCGT 220516FN-25P 22,1 5,56 12,7 5,5
1,6 VPGT 220516FN-27 22,1 5,56 12,7 5,5
1,6 VPUW 220516FN-F3 22,1 5,56 12,7 5,5
1,6 VPUW 220516FN-M4 22,1 5,56 12,7 5,5
3,0 VCGT 220530FN-25P 22,1 5,56 12,7 5,5
3,0 VCGT 220530FN-27 22,1 5,56 12,7 5,5
3,0 VCUW 220530FN-M4 22,1 5,56 12,7 5,5

Ordering example: 10 pieces VPUW 442FN-DL

23
 Internal turning
tools

A...-SVQCR-16
Hub, ID Bars 1/4
1/4 -- 18NPT
18NPT

SVQ. 107.5° Lead angle

/g9
UT40-32F-SVQCR-16
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d = d1 h2/d2 l1 l2 f min. bore Type ANSI ISO
A20U-SVQCR 3-E R 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..
A20U-SVQCL 3-E L 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..
A24U-SVQCR 3-E R 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..
A24U-SVQCL 3-E L 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..
A32U-SVQPR 4-E R 2 1.921 14 3.15 1.315 2.765 VPGT/VPUW 44..
A32U-SVQPL 4-E L 2 1.921 14 3.15 1.315 2.765 VPGT/VPUW 44..

Measurements in mm
L NR
Type,
ordering description d = d1 h2/d2 l1 l2 f min. bore Type ANSI ISO
A32S-SVQCR 16 R 32 31 250 50 22 40 VCGT/VCUW 1604..
A32S-SVQCL 16 L 32 31 250 50 22 40 VCGT/VCUW 1604..
A40T-SVQCR 16 R 40 39 300 60 27 49 VCGT/VCUW 1604..
A40T-SVQCL 16 L 40 39 300 60 27 49 VCGT/VCUW 1604..
UT40-32F-SVQCR-16 R 40 32 80 65 22 40 VCGT/VCUW 1604..
UT40-32F-SVQCL-16 L 40 32 80 65 22 40 VCGT/VCUW 1604..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece A20U-SVQCR 3-E

24
 Internal turning
inserts

Hub, ID Bars
VCGT/VCUW
VPGT/VPUW

α = VCGT ... 7°

-F3
-25P -27 -DL
-M4

HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

Type, AMZ
r ordering description l s d = IC d1
.016 VCGT 331FN-25P .653 3/16 3/8 .173
.016 VCGT 331FN-27 .653 3/16 3/8 .173
.016 VCUW 331FN-DL .653 3/16 3/8 .173
.032 VCGT 332FN-25P .653 3/16 3/8 .173
.032 VCGT 332FN-27 .653 3/16 3/8 .173
.032 VCUW 332FN-F3 .653 3/16 3/8 .173
.032 VCUW 332FN-M4 .653 3/16 3/8 .173
.032 VCUW 332FN-DL .653 3/16 3/8 .173
.047 VCGT 333FN-25P .653 3/16 3/8 .173
.047 VCGT 333FN-27 .653 3/16 3/8 .173
.047 VCUW 333FN-F3 .653 3/16 3/8 .173
.047 VCUW 333FN-M4 .653 3/16 3/8 .173
.047 VCUW 333FN-DL .653 3/16 3/8 .173
.032 VPUW 442FN-DL .888 1/4 1/2 .216
.047 VPGT 443FN-25P .888 1/4 1/2 .216
.047 VPUW 443FN-F3 .888 1/4 1/2 .216
.047 VPUW 443FN-DL .888 1/4 1/2 .216

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s d = IC d1
0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,4
0,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4

Ordering example: 10 pieces VCGT 331FN-25P

25
 Internal turning
tools

A...-SVUCR-16
Hub
1/4 - 18NPT
1/4 18NPT
SVU.. 93° Lead angle

/g9
UT40-32F-SVUCR-16
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description d = d1 h2/d2 l1 l2 f min. bore Type ANSI ISO
A20U-SVUCR 3-E R 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..
A20U-SVUCL 3-E L 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..
A24U-SVUCR 3-E R 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..
A24U-SVUCL 3-E L 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..
A32U-SVUCR 3-E R 2 1.921 14 4 1.06 2.165 VCGT/VCUW 33.. 1604..
A32U-SVUCL 3-E L 2 1,920 14 4 1.06 2.165 VCGT/VCUW 33.. 1604..
A32U-SVUPR 4-E R 2 1.921 14 3.15 1.315 2.765 VPGT/VPUW 44..
A32U-SVUPL 4-E L 2 1,921 14 3.15 1.315 2.765 VPGT/VPUW 44..

Measurements in mm
L NR
Type,
ordering description d = d1 h2/d2 l1 l2 f min. bore Type ANSI ISO
A32S-SVUCR 16 R 32 31 250 50 22 40 VCGT/VCUW 1604..
A32S-SVUCL 16 L 32 31 250 50 22 40 VCGT/VCUW 1604..
A40T-SVUCR 16 R 40 39 300 60 27 49 VCGT/VCUW 1604..
A32T-SVUCL 16 L 40 39 300 60 27 49 VCGT/VCUW 1604..
UT40-32F-SVUCR-16 R 40 32 80 65 22 40 VCGT/VCUW 1604..
UT40-32F-SVUCL-16 L 40 32 80 65 22 40 VCGT/VCUW 1604..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece A20U-SVUCR 3-E

26
 Internal turning
inserts

VCGT/VCUW
VPGT/VPUW

α = VCGT ... 7°

-F3
-25P -27 -DL
-M4

HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

Type, AMZ
r ordering description l s d = IC d1
.016 VCGT 331FN-25P .653 3/16 3/8 .173
.016 VCGT 331FN-27 .653 3/16 3/8 .173
.016 VCUW 331FN-DL .653 3/16 3/8 .173
.032 VCGT 332FN-25P .653 3/16 3/8 .173
.032 VCGT 332FN-27 .653 3/16 3/8 .173
.032 VCUW 332FN-F3 .653 3/16 3/8 .173
.032 VCUW 332FN-M4 .653 3/16 3/8 .173
.032 VCUW 332FN-DL .653 3/16 3/8 .173
.047 VCGT 333FN-25P .653 3/16 3/8 .173
.047 VCGT 333FN-27 .653 3/16 3/8 .173
.047 VCUW 333FN-F3 .653 3/16 3/8 .173
.047 VCUW 333FN-M4 .653 3/16 3/8 .173
.047 VCUW 333FN-DL .653 3/16 3/8 .173
.032 VPUW 442FN-DL .888 1/4 1/2 .216
.047 VPGT 443FN-25P .888 1/4 1/2 .216
.047 VPUW 443FN-F3 .888 1/4 1/2 .216
.047 VPUW 443FN-DL .888 1/4 1/2 .216

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s d = IC d1
0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,4
0,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4

Ordering example: 10 pieces VCGT 331FN-25P

27
 External turning
tools

Front, “mirror” E25N00- .... GX24-.

MSS mono ...

Measurements in inch
L NR
Type,
ordering description h1 = h2 b l1 T f
E25N00-16-GX24-4-E N 1 1 6 .875 .618 GX24-4R3.00N..
E25N00-16-GX24-5-E N 1 1 6 .875 .657 GX24-5R4.00N..
E32N00-20-GX24-4-E N 1.25 1.25 7 .875 .743 GX24-4R3.00N..
E32N00-20-GX24-5-E N 1.25 1.25 7 .875 .782 GX24-5R4.00N..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece E25N00-16-GX24-4-E

28
 External turning
inserts

Accurate repeatability
Front, “mirror” - GX24

-25PF -27PF -35PF

-27DF

-F3 -DL
-M4
HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

AMZ
Type,
r ordering description l s doc max.
.118 GX24-4R3.00N-25PF 1.00 .236 .118
.118 GX24-4R3.00N-27PF 1.00 .236 .118
.118 GX24-4R3.00N-F3 1.00 .236 .079
.118 GX24-4R3.00N-M4 1.00 .236 .079
.118 GX24-4R3.00N-DL 1.00 .236 .079
.157 GX24-5R4.00N-25PF 1.00 .315 .157
.157 GX24-5R4.00N-27PF 1.00 .315 .157
.157 GX24-5R4.00N-35PF 1.00 .315 .157
.157 GX24-5R4.00EN-27DF 1.00 .315 .157
.157 GX24-5R4.00N-F3 1.00 .315 .079
.157 GX24-5R4.00N-M4 1.00 .315 .079
.157 GX24-5R4.00N-DL 1.00 .315 .079

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s doc max.
3,0 GX24-4R3.00N-25PF 25,37 6,0 3,0
3,0 GX24-4R3.00N-27PF 25,37 6,0 3,0
3,0 GX24-4R3.00N-F3 25,37 6,0 2,0
3,0 GX24-4R3.00N-M4 25,37 6,0 2,0
4,0 GX24-5R4.00N-25PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-27PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-35PF 25,37 8,0 4,0
4,0 GX24-5R4.00N-27DF 25,37 8,0 4,0
4,0 GX24-5R4.00N-F3 25,37 8,0 2,0
4,0 GX24-5R4.00N-M4 25,37 8,0 2,0

Ordering example: 10 pieces GX24-4R3.00N-25P

29
 External turning
tools

Front, “mirror”
SVH.. 107.5° Lead angle
SVHCR UT40-SVHCR-16

Lead angle
a

Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description b h2 l1 l2 f d1 Type ANSI ISO
SVHCR 16-3-E R 1 1 6 - 1.25 - VCGT/VCUW 33.. 1604..
SVHCL 16-3-E L 1 1 6 - 1.25 - VCGT/VCUW 33.. 1604..
SVHCR 16-4-E R 1 1 6 - 1.25 - VCGT/VCUW 220530..
SVHCL 16-4-E L 1 1 6 - 1.25 - VCGT/VCUW 220530..
SVHPR 20-4-E R 1.25 1.25 6 - 1.50 - VPGT/VPUW 44..
SVHPL 20-4-E L 1.25 1.25 6 - 1.50 - VPGT/VPUW 44..

SVXCR
SVX.. 140° Lead angle

Lead angle

Measurements in inch
L NR
Type,
ordering description b h2 l1 l2 f d1 Type ANSI ISO
SVXPR 16-4-E R 1 1 6 1.50 1.25 - VPGT/VCUW 44..
SVXPL 16-4-E L 1 1 6 1.50 1.25 - VPGT/VCUW 44..

SVH.. 107.5° Lead angle

Measurements in mm
L NR
Type,
ordering description b h2 l1 l2 f d1 Type ANSI ISO
SVHCR 2525 M16 R 25 25 150 19,6 32 - VCGT 1604..
SVHCL 2525 M16 L 25 25 150 19,6 32 - VCGT 1604..
SVHCR 2525 M22 R 25 25 150 19,6 32 - VCGT 200530..
SVHCL 2525 M22 L 25 25 150 19,6 32 - VCGT 200530..
SVHCR 3225 P22 R 25 32 170 19,6 32 - VCUW 200530..
SVHCL 3225 P22 L 25 32 170 19,6 32 - VCUW 200530..
UT40-SVHCR-16 R - - 40 - 27 40 VCUW 1604..
UT40-SVHCL-16 L - - 40 - 27 - VCUW 1604..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece SVHCR 16-3-E
30
 External turning
inserts

Front, “mirror”

α = VCGT ... 7°
VPGT ... 11°

-F3 -DL
-25P -27P -M4

HM grade
Measurements in inch

CTD4110
H210T
H216T
H10T

Type, AMZ
r ordering description l s d = IC d1
.016 VCGT 331FN-25P .653 3/16 3/8 .173
.016 VCGT 331FN-27 .653 3/16 3/8 .173
.016 VCUW 331FN-DL .653 3/16 3/8 .173
.032 VCGT 332FN-25P .653 3/16 3/8 .173
.032 VCGT 332FN-27 .653 3/16 3/8 .173
.032 VCUW 332FN-F3 .653 3/16 3/8 .173
.032 VCUW 332FN-M4 .653 3/16 3/8 .173
.032 VCUW 332FN-DL .653 3/16 3/8 .173
.047 VCGT 333FN-25P .653 3/16 3/8 .173
.047 VCGT 333FN-27 .653 3/16 3/8 .173
.047 VCUW 333FN-F3 .653 3/16 3/8 .173
.047 VCUW 333FN-M4 .653 3/16 3/8 .173
.047 VCUW 333FN-DL .653 3/16 3/8 .173
.032 VPUW 442FN-DL .888 1/4 1/2 .216
.047 VPGT 443FN-25P .888 1/4 1/2 .216
.047 VPUW 443FN-F3 .888 1/4 1/2 .216
.047 VPUW 443FN-DL .888 1/4 1/2 .216

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
r ordering description l s d = IC d1
0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,4
0,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4
0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4
0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4
1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4
1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4
3,0 VCGT 220530FN-25P 22,1 5,56 12,7 5,5
3,0 VCGT 220530FN-27 22,1 5,56 12,7 5,5
3,0 VCUW 220530FN-M4 22,1 5,56 12,7 5,5

Ordering example: 10 pieces VCGT 331FN-25P

31
 External turning
tools

SRDCN
Front, “mirror”
SRDCN

UT40-SRDCN ..
Drawing shows right hand tool

Measurements in inch
L NR
Type,
ordering description b h2 l1 l2 f d1
SRDCN 16-06-E N 1 1 6 .500 .618 - RCGT 0602MO..
SRDCN 16-08-E N 1 1 6 .625 .657 - RCGT 0803MO..
SRDCN 16-10-E N 1 1 6 .875 .696 - RCGT 1003MO..
SRDCN 20-06-E N 1.25 1.25 6 .875 .743 - RCGT 0602MO..
SRDCN 20-08-E N 1.25 1.25 6 .875 .782 - RCGT 0803MO..
SRDCN 20-10-E N 1.25 1.25 6 .875 .821 - RCGT 1003MO..
SRDCN 20-12-E N 1.25 1.25 6 .875 .861 - RCGX 1204MO..

Measurements in mm
L NR
Type,
ordering description b h2 l1 l2 f d1
SRDCN 2525 M06 N 25 25 150 12,4 12,5 - RCGT 0602MO..
SRDCN 2525 M08 N 25 25 150 16,4 12,5 - RCGT 0803MO..
SRDCN 2525 M10 N 25 25 150 20,3 12,5 - RCGT 1003MO..
UT40-SRDCN 06 N - - 40 - 0 40 RCGT 0602MO..
UT40-SRDCN 08 N - - 40 - 0 40 RCGT 0803MO..
UT40-SRDCN 10 N - - 40 - 0 40 RCGT 1003MO..

Tools supplied with clamping screw but without indexable insert.

Ordering example: 1 piece SRDCN 16-06-E

32
 External turning
inserts

Front, “mirror”
RCG..

-25P -27

HM grade
CTD4110 Measurements in inch
H210T
H216T
H10T

AMZ

Type,
ordering description s d d1
RCGT 0602MOFN -27 3/32 .110
RCGT 0803MOFN -25P 1/8 .134
RCGT 0803MOFN -27 1/8 .134
RCGT 1003MOFN -27 1/8 .157
RCGX 1204MOEN -27P 3/16 .173

HM grade
Measurements in mm
CTD4110
H210T
H216T
H10T

AMZ

Type,
ordering description s d d1
RCGT 0602MOFN -27 2,38 6,0 2,8
RCGT 0803MOFN -25P 3,18 8,0 3,4
RCGT 0803MOFN -27 3,18 8,0 3,4
RCGT 1003MOFN -27 3,18 8,0 4,0
RCGX 1204MOEN -27P 4,76 12,0 4,4

Ordering example: 10 pieces RCGT 0602MOFN -27

33
 Cutting data / Causes of wear

Hardness
VDI 3323
Group
Workpiece material Type of treatment / alloy HB
non hardened 21 60
Aluminium wrought alloys
hardened 22 100
non hardened < 12% Si 23 80
Aluminium cast alloys hardened < 12% Si 24 90
non hardened > 12% Si 25 130
machining alloy stock (1% Pb) 26 –
N Copper and brass, red bronze 27 –
copper alloys
(bronze, brass) bronze 28 90
lead-free copper and electrolytic copper 29 100
thermosetting plastics 29 100
Non metal materials fibre reinforced plastics 29 –
hard rubber 30 –

Wear is caused through simultaneous mechanical and thermal stress to the

cutting edge.
The most common causes are:

> Mechanical abrasion

> Oxidation
> Diffusion

a= Diffusion
b= Mechanical abrasion
c= Oxidation
d= Others
d
ee
sp
g
tin
Wear

Wear

t
Cu

e
d rat
F ee

th
g dep
Cuttin

Cutting temperature Increase of ap; f; vc

With increasing cutting temperature the Cutting temperature and wear depend
thermally caused wear types of oxidation and decisively upon the machining conditions.
diffusion prevail.
34
Cutting data / Forms and reasons for wear

H210T H216T/H10T AMZ CTD4110

vc vc vc vc
[sfm] [sfm] [sfm] [sfm]
960 - 9600 960 - 8000 960 - 10240 960 - 10240
640 - 8000 640 - 6400 640 - 8960 640 - 8960
1280 - 6400 1280 - 4800 1280 - 6400 1280 - 6400
1280 - 5760 1280 - 4800 1280 - 6400 1280 - 6400
640 - 3200 640 - 2560 640 - 3840 640 - 3840
800 - 2560 800 - 1920 800 - 3200 800 - 3200
640 - 2560 640 - 1920 640 - 3200 640 - 3200
480 - 1920 480 - 1280 480 - 2560 480 - 2560
480 - 1280 480 - 960 480 - 1600 480 - 1600
320 - 704 256 - 576 256 - 640 256 - 640
256 - 640 192 - 480 256 - 704 256 - 704
320 - 640 320 - 800 320 - 1024 320 - 1024

Reasons:
> Cutting speed too high
> Carbide grade with too low wear
resistance
> Feed rate too low
(insufficent chip thickness)
Flank wear
Remedies:
> Reduce cutting speed
> Select more wear resistant carbide grade
> Adapt feed rate to cutting speed and cut-
ting depth (increase feed rate)

Abrasion on flank, normal wear after a certain machining time.

Reasons:
> Too high cutting speed and / or
feed rate
> Insufficient coolant supply
> Rake angle too shallow
> Grade with insufficient wear
resistance
Cratering
Remedies:
> Reduce cutting speed and / or feed rate
> Increase coolant quantity and / or pres-
sure, optimise coolant supply
> Use grade which is more resistant to cra-
tering

Reasons:
> Lack of cooling / lubrication
> Cutting speed too low
> Rake angle too small
> Wrong cutting material
Built-up edges
Remedies:
> Use emulsion with higher concentration
> Increase cutting speed
> Increase rake angle
> Apply PVD coating
> Apply PCD

Built-up material / edges occur when the chip is not evacuated

properly due to a lack of cooling or too low speed.
35
 Spare parts
External tool holders

Complete set

Clamping Torque Shim Nut Ejector Spray O-Ring

screw key nozzle

Ordering numbers for spare parts

Complete Clamping Torque Spray Toolholder
Toolholder inch Shim Nut Ejector O-ring mm
set screw key nozzel ID-Bars without O-ring
E25R00-16-GX24-4-E E25R00-2525M-GX24-4
E25L00-16-GX24-4-E E25L00-2525M-GX24-4
E25N00-16-GX24-4-E
E25R00-16-GX24-5-E E25R00-2525M-GX24-5
E25L00-16-GX24-5-E E25L00-2525M-GX24-5
E25N00-16-GX24-5-E
-- -- --
E32R00-20-GX24-4-E -- 78 12 115 78 12 301 -- --
E32L00-20-GX24-4-E
E32N00-20-GX24-4-E
E32R00-20-GX24-5-E E32R00-3232M-GX24-5
E32L00-20-GX24-5-E E32L00-3232M-GX24-5
E32N00-20-GX24-5-E
78 02 180 78 96 904 78 96 900 UT40-E27D-R/L00-GX24-5*
SVVCN 16-3-E
SVZCR 16-3-E SVZCR 2525 M16
78 15 901 1) 78 15 002 1)
SVZCL 16-3-E 78 15 102 78 83 301 78 83 102 -- -- -- SVZCL 2525 M16
78 15903 2) 78 15 003 2)
SVHCR 16-3-E SVHCR 2525 M16
SVHCL 16-3-E SVHCL 2525 M16
SVVCN 20-3-E
SVZCR 20-3-E
78 15 901 1) 78 15 002 1)
SVZCL 20-3-E 78 15 102 78 83 102
78 15903 2) 78 15 003 2)
SVHCR 20-3-E
SVHCL 20-3-E
SVHCR 16-4-E SVHCR 2525 M22 / SVHCR 3225 P22
78 83 911 78 15 004 78 83 101
SVHCL 16-4-E SVHCL 2525 M22 / SVHCL 3225 P22
SVVPN 16-4-E
SVZPR 16-4-E
78 83 301 -- -- --
SVZPL 16-4-E
SVHPR 16-4-E
SVHPL 16-4-E 78 83 202
-- -- --
SVVPN 20-4-E
SVZPR 20-4-E
SVZPL 20-4-E
SVHPR 20-4-E
SVHPL 20-4-E
78 83 912 78 15 005 78 83 101 SVZPR/L 2525 M22-16 / SVZPL 3225 M22-16
78 15 901 1) 78 15 002 1)
78 15 102 78 83 301 78 83 102 -- -- 78 96 900 UT40-SVHCR/L-16
78 15 903 2) 78 15 003 2)
SRACR 16-06-E -- -- -- -- -- -- SRGCR 2525 M06
SRACL 16-06-E 78 15 101 SRGCL 2525 M06
SRDCN 16-06-E SRDCN 2525 M06
77 24 106
SRACR 16-08-E -- -- -- -- -- -- SRGCR 2525 M08
SRACL 16-08-E 78 83 203 SRGCL 2525 M08
SRDCN 16-08-E SRDCN 2525 M08
SRACR 16-10-E -- -- -- SRGCR 2525 M10
SRACL 16-10-E 78 17 902 78 15 102 78 17 002 78 83 102 SRGCL 2525 M10
SRDCN 16-10-E 78 83 301 SRDCN 2525 M10
SRACR 16-12-E -- -- -- -- --
78 18 429
SRACL 16-12-E
--
SRDCN 20-06-E 78 15 101 77 24 106 -- -- -- -- --
SRDCN 20-08-E 78 83 203 77 24 106
SRDCN 20-10-E 78 17 902 78 15 102 78 83 301 78 17 002 78 83 102
SRDCN 20-12-E -- 78 18 429 78 83 301

for indexable insert with

Size / Torx Size / Torx 1) r = 0,4 mm / 1/64 inch
0,8 mm / 1/32 inch
78 12 115 M6 x 20 / DIN 912 78 83 202 M4,5 x 12 / T15 2) r = 1,2 mm / 3/64 inch
78 15 101 M2,5 x 6 / T08 78 83 203 M3 x 7,3 / T08
78 15 102 M3,5 x 11 / T15 78 83 209 M3,5 x 8,6 / T15
78 52 015 M4 x 10 / DIN 913 78 18 429 M4 x 11 / T15
78 79 060 M6 x 16 / DIN 912
36
 Spare parts
Internal tool holders

Complete set

Clamping Torque Shim Nut Ejector Spray O-Ring

screw key nozzle

Ordering numbers for spare parts

Complete Clamping Torque Spray Toolholder
Toolholder inch Shim Nut Ejector O-ring mm
set screw key nozzel ID-Bars without O-ring
MSS Mono - 0° Lead angle
I50.8R00-1.57D-GX24-5-E
78 79 060 78 12 301 -- -- 78 02 180 78 96 904 111 89 306
I50.8L00-1.57D-GX24-5-E
MSS Mono - 2° Lead angle
I50.8R02-1.57D-GX24-5-E
78 79 060 78 12 301 78 02 180 78 96 904 111 89 306
I50.8L02-1.57D-GX24-5-E
MSS Mono - 5° Lead angle
I50.8R05-1.80D-GX24-5-E I40R05-2.00D-GX24-5
78 79 060 78 12 301 78 02 180 78 96 904 111 89 306
I50.8L05-1.80D-GX24-5-E I40L05-2.00D-GX24-5
-- 78 79 060 78 12 301 -- -- 78 02 180 78 96 904 -- I40R/L05-1.00D-GX24-4
MSS Mono - 15° Lead angle
I50.8R15-1.57D-GX24-5-E I40R15-1.38D-GX24-5 / I40R15-2.00D-GX24-5
111 89 306
I50.8L15-1.57D-GX24-5-E I40L15-1.38D-GX24-5 / I40L15-2.00D-GX24-5
I63.5R15-1.30D-GX24-5-E -- 78 79 060 78 12 301 -- -- 78 02 180 78 96 904
111 89 307
I63.5L15-1.30D-GX24-5-E
78 96 900 UT40-I40R/L15-1.25D-GX24-5*
MSS Mono - 27.5° Lead angle
I50.8R27.5-1.10D-GX24-5-E I40R27,5-1.38D-GX24-5
78 79 060 78 12 301 78 02 180 78 96 904 111 89 306
I50.8L27.5-1.10D-GX24-5-E I40L27,5-1.38D-GX24-5
I63.5R-93-VCGT 3-E
78 15 102
I63.5R-93-VCGT 3-E
I63.5R-117.5-VPGT 4-E
111 89 307
I63.5R-117.5-VPGT 4-E
I63.5R-132.5-VPGT 4-E
I63.5R-132.5-VPGT 4-E
-- -- --
A24U-SVXPR 4-E
78 83 301 -- -- 111 89 312
A24U-SVXPL 4-E
78 83 202
A32U-SVXPR 4-E
111 89 306
A32U-SVXPL 4-E
A24U-SVXCR 4-E A40S-SVXCR 22
111 89 312
A24U-SVXCL 4-E A40S-SVXCL 22
A32U-SVXCR 4-E
111 89 306
A32U-SVXCL 4-E
-- 78 83 202 -- -- -- A40S-SVXPR/L 22-16
A20U-SVQCR 3-E A32S-SVQCR 16
111 89 605
A20U-SVQCL 3-E 78 15 901 1) 78 15 002 1) A32S-SVQCL 16
78 15 102
A24U-SVQCR 3-E 78 15 903 2) 78 15 003 2) A40T-SVQCR 16
78 83 102 111 89 312
A24U-SVQCL 3-E A40T-SVQCL 16
78 15 901 1) 78 15 002 1) UT40-32F-SVQCR/L-16
78 15 102 78 96 900
78 15 903 2) 78 15 003 2) UT40-32F-SVUCR/L-16
A32U-SVQPR 4-E -- 78 83 202 --
-- 111 89 306
A32U-SVQPL 4-E 78 83 202 78 83 301 -- --
A20U-SVUCR 3-E 78 15 901 1) 78 15 102 78 15 002 1) A32S-SVUCR 16
111 89 605
A20U-SVUCL 3-E 78 15 903 2) 78 15 102 78 15 003 2) A32S-SVUCL 16
A24U-SVUCR 3-E 78 15 102 A40T-SVUCR 16
78 83 102 111 89 312
A24U-SVUCL 3-E 78 15 102 A40T-SVUCL 16
A32U-SVUCR 3-E 78 15 102
-- --
A32U-SVUCL 3-E 78 15 102
111 89 306
A32U-SVUPR 4-E 78 83 202
--
A32U-SVUPL 4-E 78 83 202
78 15 901 1) 78 15 002 1)
78 15 102 78 83 301 78 83 102 -- -- 78 96 900 UT40-SVHCR/L-16
78 15 903 2) 78 15 003 2)

for indexable insert with

Size Size / Torx 1) r = 0,4 mm / 1/64 inch
0,8 mm / 1/32 inch
78 83 101 M4,5 77 24 103 T15 2) r = 1,2 mm / 3/64 inch
78 83 102 M3,5 77 24 106 T08
78 12 31 SW 5
78 83 301 T15 / SW 3,5 / SW 4,5
78 97 207 T20
37
 Tooling solutions
for valve ans screw holes

Solid carbide boring tool

for the production of:
● valve holes
● lug holes
Tools are produced according to customer drawings.
You can use all standard tool adapters.
The micro-grain grade TSM 20 is applied because of its low
breakage tendency. This results in an extremely high process safety.

Lug
holes

Insert boring tool

for the production of:
● screw holes
Tools are produced according
to customer drawings.
You can use all standard
tool adapters.

For your inquiry or

order we need: Valve
● detailed description of holes
valve or screw holes
● type of tool: solid carbide
with or without internal
coolant supply
● tool shank
● quantity

38
 CERATIZIT Optimized Tooling Solutions

CERATIZIT is the recognised as one of the world leading companies when it comes to aluminium
wheel machining. Our long and profound engineering expertise and application know-how make
us a good and reliable partner.

OEM – Capability / Machining solution

CERATIZIT aluminium wheel specialists will work in partnership with you and your machine tool
manufacturer from the very beginning of the planning process. Such early involvement means that -
based on our expertise in machining processes and applications - we can help you develop the best
suited machining solution matching your particular cost and productivity requirements.

Our aim is to deliver fully tooled-up machines that start repaying their investment costs from day one,
using the best tooling, the best cutting data and the best conditions to optimise your manufacturing
process.

If you want to improve the machining process in your existing machines, we can prepare detailed
process proposals, including:

Process definition
Time study details
Co-ordination with the machine supplier
A complete tooling package suited to your needs

Special Tool Example

7895422 ... 107,5°

7895421 ... 100°

Measurements in inch
L NR
Type, Inserts
ordering description d h2 l1 l2 f min. bore Type ANSI ISO
7895421* ? 1.575 1.516 9.843 2.756 .945 1.968 VCGT/DCGT 33../32.. 1604../11T3..
7895422* ? 1.575 1.516 11.811 3.425 .945 1.968 VCGT/DCGT 33../21.. 1604../0702..
*) upon request

For your inquiry or order we need:

detailed information about the adapter / machine

workpiece profile cutting parameters
machining operations surface quality
material tolerances
machining methods quantity
39
261/0 7000342 www.ceratizit.com - just a click.

Headquarters: CERATIZIT S.A.

We reserve the right to make technical changes

Main site Luxembourg Main site Austria USA

CERATIZIT Luxembourg Sarl CERATIZIT Austria Gesellschaft m.b.H. CERATIZIT USA Inc.
Route de Holzem, B.P. 51 A-6600 Reutte/Tyrol 777 Old Clemson Road
L-8201 Mamer Tel.: +43 (5672) 200-0 Columbia
Tel.: +352 312 085-1 Fax: +43 (5672) 200-502 South Carolina 29229
for improvement of the product.

Fax: +352 311 911 E-Mail: info.austria@ceratizit.com Toll free: +1 (800) 334 1165
E-Mail: info@ceratizit.com Tel.: +1 (803) 736 1900
Fax: +1 (803) 736 1902
E-Mail: info.usa@ceratizit.com

261 USA 08.04