Professional Documents
Culture Documents
1 Welding Inspection
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Hi – Low & Root gap
Measurements
1
6
Root gap
dimension
HI-LO Single Purpose Welding Gauge
Internal
alignment
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe Inspection Examination
Remember in the CSWIP 3.1 Welding Inspectors
examination your are required to conduct a practical
examination of a pipe test weld, complete a thumb
print sketch and a final report on your findings
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe Inspection Points
1) Use a pencil for the arrow lines, but make all
written comments and measurements in ink
only
2) Report everything that you can observe
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe Inspection Examination
After you have observed an imperfection and
determined its type, you must be able to take
measurements and complete the thumb print report
sketch
The first thumb print report sketch should be in the
form of a repair map of the weld. (i.e. All
observations are Identified Sized and Located)
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe final Inspection Report
After you have completed your thumb print report
sketch of your test pipe the next step is to complete
your final report again the report must be completed in
ink (no pencil).
The report must be completed to your thumb print
sketch, do not leave any boxes empty, every box must
be completed or dashed out. You must also make any
comments you feel are necessary regarding any
defects observed.
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Welding process:
Arc Strike
Lack of side
wall fusion Under fill
98
140
Mr. I C Plenty
12
40
API 1104
8
C
A
DCode/Specification used:
60
20
90
15
10
46
Under fill Slag
5
Name: [Block capitals]
Lack of side Undercut
wall fusion inclusion
>1.0
mm
Cap height : 4mm. Weld width: 12-14mm Cap height : 3mm. Weld width: 12-14mm
Toe blend: Poor. Misalignment (HI-LO): 1mm Toe blend: Poor. Misalignment(HI-LO):
Arc Strike
NOTES:
Page 1 of 3
Spatter or scale on the pipe surface 2mm
Spatter or scale on the pipe surface
Lack of side
Slag wall fusion
25
120
38
8
15
A
C
Cap height : 4mm. Weld width: 12-14mm Cap height : 5mm. Weld width: 12-14mm
Toe blend: Poor. Misalignment (HI-LO): 2mm Toe blend: Poor. Misalignment(HI-LO):
Spatter or scale on the pipe surface 1mm
Spatter or scale on the pipe surface
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
PIPE ROOT
FACE
Lack of root
fusion Burn through
140
40
6
8
C
A
180
60
20
90
10
15
46
Excess Poor stop
5
Lack of root Undercut
penetration penetration start
>1.0 5mm
mm
NOTES: Penetration height : 5mm. Penetration height : 3mm.
Misalignment (HI-LO): 1mm Misalignment (HI-LO): 2mm
Scale on the pipe surface Spatter on the pipe surface
Lack of root
fusion
38
8
D
A
C
120
120
Smooth Undercut
<1.0mm
Penetration height: 2mm. Penetration height: 3mm.
Misalignment (HI-LO): 2mm Misalignment (HI-LO): 1mm
Spatter on the pipe surface Scale on the pipe surface
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe final Inspection Report
PRINT FULL NAME I C Plenty
SPECIMEN NUMBER 001
EXTERNAL DEFECTS Defects Noted Code or Specification Reference
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe final Inspection Report Root
EXTERNAL DEFECTS Defects Noted Code or Specification Reference
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Pipe Code API 1104
Reinforcement Height: 7.8.2 Misalignment: 7.2 page 19
20
Undercut: 9.3.11
page 24
Porosity: 9.3.9
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
Any Questions
?
World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd