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Pag. 1
Resin infusion
Resin infusion
Dry
reinforcement and resin are supplied separately before the manufacturing of the
part.
A preform of dry reinforcement is manufactured (lay-up and stitching of fabric
patterns, braiding,...) and placed into the mould. Then, the mould is closed and the
preform is impregnation with the resin by a process of infusion.
The infusion can be done using liquid resin (LRI, RTM...), or solid resin integrated
together
g
with the p
preform during
g the lay-up
y pp
process ((RFI).
)
LIQUID RESIN
FILM OF RESIN
Pag. 2
Resin infusion
Resin infusion
General
characteristics
METHOD
CHARACTERISTICS
PROS
CONS
High investment in
i
t manufacturing
f t i off
equipments:
C
l structures
t t
Complex
performs, moulds presses,
Good repetitivity: control of
injection equipments.
Vf through the shape of
the mould
Require very liquid resins (low
damage tolerance)
High surface quality
Difficult automatisation
RTM
(Mould closed by
mechanical pressure)
RFI
(Vacuum and autoclave
pressure))
p
Dry fabric
reinforcement + resin
(liquid or film)
Allow parts with high
geometrical
complexity (3D)
Storing of
reinforcement at RT
Single or bicomponent resins
M di
Medium-large
l
series
i
Acronym anarchy !
CIRTM:
Crystic VI:
DRDF:
LRI:
MVI
Quickstep
RFI:
RIFT:
RIRM:
SCRIMP
VAIM:
VAP
VARI:
VARIM:
V(A)RTM:
VIM:
VIMP:
VM/RTM Light:
VIP:
co-injection RTM
vacuum infusion (Scott Bader)
double RIFT diaphragm forming (University of Warwick)
liquid resin infusion
modified vacuum infusion (Airbus)
use of liquids for enhanced heat transfer in infusion
resin film infusion
resin infusion under flexible tooling (ACMC Plymouth)
resin injection recirculation moulding
Seeman Composites Resin Infusion Molding Process (TPI)
vacuum-assisted injection moulding
vacuum assisted processing (patented by EADS)
vacuum assisted resin injection system (Lotus Cars)
vacuum assisted resin injection moulding
vacuum (-assisted) resin transfer moulding
vacuum infusion moulding.
vacuum infusion moulding process
a hybrid RIFT/RTM (Plastech)
vacuum infusion process
Extracted from Resin Infusion under Flexible Tooling (RIFT). John Summerscales
Advanced Composites Manufacturing Centre
School of Marine Science and Engineering - University of Plymouth, UK
Pag. 4
Resin infusion
Resin transfer moulding (RTM)
Resin
RTM
used
at a glimpse
Pag. 5
Resin infusion
Advantages and drawbacks of RTM
Advantages
Excellent mechanical properties
High fiber volume
Relatively low capital equipment cost
Relatively
R l ti l llow costt off raw materials
t i l
Possibility of manufacturing of very complex geometries
High dimensional tolerances (even thicknesses)
Excellent surface control (mould finish over entire part)
Near-net shape parts possible
Excellent quality control possible
High repetitivity
High
Hi h capacity
it off parts
t iintegration,
t
ti
saving
i weigh
i h and
d llabour
b
costs
t iin assembly
bl
High capability of automatisation
Disadvantages
Size limitations
Manufacturing only with fabric and textile preforms
High tooling cost
Mould deflection during processing
Pag. 6
Resin infusion
Moulds: basic concepts
Same
S
function
f
ti than
th the
th mould
ld off a conventional
ti
l process
Parts:
Base mould
B
ld and
d closing
l i mould
ld
Internal modules
Sealing system
System for mould alignment
alignment, closing and
Systems of injection and vacuum
Heating and cooling system
compression
This
elements configure the tool to achieve the final part with all its
geometrical and functional requirements:
G
Geometrical
t i l accuracy, ttolerances,
l
di
dimensional
i
l stability
t bilit and
d stiffness
tiff
Correct filling of the mould
Possibility of extraction of the part
Pag. 7
UTIL
+
PREFORMA
SISTEMA DE INYECCIN
Pag. 8
u =
P ,
Condiciones de contorno
K : permeabili dad
: viscosidad
l pared
dd
dell molde
ld
u .n = 0 en la
P : gradiente de presiones
u = 0
Ecuacin de continuidad
t=
2 K P
L2
Pag. 9
Pag. 10
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The resin is injected under pressure through one or more "gates". The
air is expelled through vents. The vents should be located in the
region that fills last in order to avoid entrapped air that can cause "dry
spots".
file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg1.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg5.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg7.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg6.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg4.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg9.html
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Kyy, the flow fronts become elliptic and remain elliptic through out
filling. This situation is illustrated below.
The major and minor axes of the ellipse coincide with the in-plane
principal directions. The ratio of the major and minor axes of the
ellipse is equal to the ratio of the square roots of the principal
permeabilitys. This situation can be encountered with unidirectional
stitched mats.
file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg10.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg8.html
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file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg11.html
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In this illustration, the fluid at the edge of the mold is moving ahead
of the fluid in the center due to high permeability regions near the
edges. This effect usually occurs because it is difficult to place the
preform into the mold so that the dimensions exactly match the mold
size. High permeability areas can also be created by the unraveling of
the fiber bundles during the cutting of the preform. Race tracking can
also develop when permeability gradients exist in the preform due to
preform deformation or "wash".
Race tracking can lead to voids and resin rich areas. However, in
some cases race tracking can enhance the uniformity of flow by
designing specific channels in the preform
file://C:\Temp\www.ccm.udel.edu\Techsite\Pages\MFS\MFS_Tutorial_pg12.html
12/04/2011
de la pieza a fabricar
fabricar, representada en la pgina anterior
anterior, el panel de 2x1 y 10
mm de espesor presentado en clase
Descripcin del proceso de inyeccin. Los parmetros bsicos del proceso son
Presin de inyeccin:
y
0
Presin de vaco: 0.5 atm
Lquido inyectado: agua
Tiempo entre el inicio de la inyeccin y el inicio de salida del lquido inyectado (asociado a la velocidad
del frente del lquido en los bordes): 10 s
Tiempo de llenado (asociado a la velocidad del frente del lquido a travs de la diagonal): 100 s
Obtencin
Modelizar el panel utilizando el ejecutable gmsh u otro programa CAD (CATIA, por ejemplo)
Realizar un mallado del panel utilizando el ejecutable gmsh
Alimentar el programa MyRTM con el modelo y las permeabilidades obtenidas, introduciendo el punto
de inyeccin mostrado en el ensayo
Ejecutar el programa realizando las hiptesis que el alumno considere necesarias.
Describir
D
ibi
ell proceso d
de iinyeccin
i simulado,
i l d obteniendo
bt i d llos titiempos d
de proceso, y comparando
d
los resultados con los del ejercicio representado en clase
El informe se entregar una semana despus del examen final de la asignatura
Pag. 11