Training Manual DVD E360 en

DVD-P Samsung 300mm
TRAINING MANUAL
DVD-E360K
Agenda
I.
Understanding of DVD Player
II.
Inside of DVD-E360K 300mm Model
III. Disassembly & Reassembly

IV. Trouble Shooting
V.
Attachment
. Understanding of DVD-PLAYER
UNDERSTANDING
OF DVD-PLAYER
CONTENTS
I.
Basic Block DVD-Player
II.
Product Specification
III.
Signal Connection Types
IV.
General Features
Basic Block DVD-Player
Product Specification
General
Power Requirements
AC120V~60Hz
Power Consumption
6W (On condition), 1W (Off condition)
Weight
2.4 lbs
Dimensions
300 mm (W)X 208 mm (D)X 37 mm (H)
Operating Temperature Range
+5C to + 35C
Operating Humidity Range
10% to 75%
Composite Video
1 Channel : 1.0 Vp-p (75Load)

60 Hz
Y : 1.0 Vp-p (75Load)
Video Output
Component Video
Pb : 0.7 Vp-p (75Load)

Pr : 0.7 Vp-p (75Load)
Output Terminal
2 CH
Maximum Output level
2Vrms
Frequency Responece
20Hz~20kHz
Digital audio Output
Coaxial terminal (S/PDIF)
Audio Output
Signal Connection Types
Schart
Coaxial
Audio
Composite
General Features
Digital Photo Viewer (JPEG).
MP3/ WMA playback.
MPEG4 (.avi) playback.
Parental Control (DVD) The parental control allows users to set the level necessary to proh ibit children from
viewing harmful movies such as those with violence, adult subject matter, etc)
Various On-screen Menu Function.
EZ View (DVD) enables picture adjustment to match your TVs screen size (16:9 or 4:3)
Excellent Sound Dolby Digital, a technology developed by Dolby Laboratories, provides crystal clear sound
reproduction.
CD Ripping feature lets you to copy audio from disc to USB device into MP3 format
Progressive Scan creates an improved picture with double the scan lines of conventional interlaced picture.
Screen
Slow Motion
Repeat
. Inside of DVD-E360K 300mm Model
Inside of DVD-E360K
300mm Model
CONTENTS
I.
Introduction
II.
Some Functions of DVD-E360K
III.
Product Feature Specification
IV.
Supplied Accessory
V.
Control & Connection Panel
VI.
Block Diagram
VII.
Inside Look DVD-E360K
VIII.
Wiring Diagram
IX.
Circuit Operating Descriptions
X.
Board Description
Introduction
What is SECS Poussin ?
=Basic 300 mm Slim & Compact Design
=TOC (Touch of color)
Tool: Basic Model E360K (300mm)

Black Glossy
USB
Display : LED
Press Button

Slim & Compact Design reduce 60mm
2012
12bit Video Digital Analog Converter
2011
360mm
Media bright UI will allow user to choose
from various option provided in the
background screen that uses 196~256
color for more advanced image.
. Inside of DVD-E60K Poussins Model

Key Sales Point
Divx Playback
DivX
Downloading

MP3, WMA, JPEG
Downloading

CD Ripping
CD Ripping :
Audio CD Playback.
Ripping into MP3 format.

Copy to MP3 Player
Enjoy your favorite song with MP3 Player.

Supplied Accessory
Description fig
Description
Part no
Remote Control
(AK59-00117A)
Owners Instructions
(AK68-02204A)
Video/audio Cable
(AC39-42001U &
AC39-22017Z)

Description
Front panel Control
1. DISC TRAY
5. STANDBY/ON
Place the disc here.
2. DISPLAY
Turn On/Off the DVD Player.
6. USB HOST
Operation indicators are display here.
Connect digital still camera, MP3 player, memory stick,

card reader, or other removable storage devices.
3. OPEN/CLOSE
Press to open and close the disc tray.
4. PLAY/PAUSE
Play or pause the disc/Stops Disc Play
7. MIC
Connect microphone

A. Connecting to a TV(VIDEO)
- Using video/audio cables, connect the VIDEO (yellow)/AUDIO (red and white) OUT jacks
on the rear of the DVD player to the VIDEO (yellow)/AUDIO (red and white) IN jacks of your TV.
- Turn on the DVD player and TV.
- Press the input selector on your TV remote control until the Video signal from the DVD player
appears on the TV screen.
B. Connection to a TV Using the component Jacks (Progresive/Interlance)

- Connecting through the Component jacks lets you view video at the 480p (Progresive Scan) resolution.
- What is Progresive Scan?
Progresive scan has twice as many scanning lines per frame as interlaced (480i) output and provides better
and clearer picture quality.
1.
2.
3.
4.
Using Component video cables (not included), connect the COMPONENT VIDEO OUT (PR, PB, and Y)
jacks on the rear of the DVD player to the COMPONENT IN (PR, PB, and Y) jacks on your TV.
Using the audio cables, connect the AUDIO (red and white) OUT jacks on the rear of the DVD player to
the AUDIO (red and white) IN jacks of your TV. Turn on the DVD player and TV.
Set the video output to P-SCAN/I-SCAN in the display Set Up menu. You can also use the VIDEO SEL.
Button to change the Video Output mode.
Press the input selector button on your TV remote control until the Component signal from the DVD
player appears on the TV.

C. Connection to an Audio System (2 Channel, Dolby Digital, or MPEG2)
Using the audio cables, connect the AUDIO (red and white) OUT jacks on the rear of the DVD player to the
AUDIO (red and white) IN jacks of the Amplifier. If using a Coaxial cable, connect the DIGITAL AUDIO
(COAXIAL) jack on the rear of the DVD player to the DIGITAL AUDIO IN (COAXIAL) jack of the Amplifier.
Using the video signal cable (s), connect the COMPONENT or VIDEO OUT jacks on the rear of the DVD
player to the COMPONENT or VIDEO jacks of your TV.
Turn on your DVD player, TV, and Amplifier.
Press the input select button of the Amplifier to select the audio input your DVD player is connected to in
order to hear sound. Refer to your Amplifier's user manual to set the Amplifier's audio input.

DVD-E360K
1. DVD POWER Button

Turns the power on or off.
2. REPEAT Button
Allows you to repeat play a title,chapter,
track, or disc.
3. DISC MENU Button
Brings up the Disc menu.
4. RECORD
5. SEARCH Buttons ( /)
Allows you to search forward/back ward
through a disc.
6. STOP Button ()
To stop the disc.
7. SKIP Buttons ( / )
Use to skip the title, chapter or track
8. MENU Button
Brings up the DVD players menu.
9. ENTER / / , / Buttons
This button functions as a toggle switch.
10. AUDIO Button
Use this button to access
various audio functions on a disc. Use
this button to select an available TV
source (mode TV)
11. TOOLS Button

Displays the current disc mode. It also lets you
acces the Display function.
12. OPEN/CLOSE
Button
To open and close the disc tray.
13. MARKER
Quickly find bookmark sections of a DVD.
14. USB Button
To change device which acces to USB device.
15. VIDEO SEL. Button
Changes video output mode.
16. PLAY/PAUSE Button
Begins disc play.
17. SUBTITLE Button ()
18. RETURN Button
Returns to a previous menu.
19. TITLE MENU Button ()
Brings up the Title menu.
20. INFO Button
Used to display playback info banner.

Wiring Diagram

Location of Test Point

Power(SMPS)
1-1-1 Comparison between Linear Power Supply and S.M.P.S.
1-1-1 (a) Linear
Waveform/Description
Input : Common power to transformer (Vp).
The output Vs of transformer is determined by the ratio

of 1st Np and 2nd Ns.
Vs = (Ns/Np) x Vp
Vout is output (DC) by diode and condensor.
Fig. 1-4

Advantages and disadvantages of linear power supply
Charge by common power
1). Advantages : Little noise because the output waveform

of transformer is sine wave.
2) Disadvantages :
Additional margin is required because Vs is changed
(depending on power source. (The regulator loss is caused
by margin design).
Greater core size and condenser capacity are needed, because
the transformer work son a single power frequency.
1-1-1 (b) S.M.P.S (Pulse Width Modulation)
Fig.1-6
Regulator loss
Fig.1-5

FLY- Back PWM (Pulse With Modulation) Control
1-1-2 (a) AC Power Rectification/Smoothing Terminal
1) PDS01, PDS02, PDS03, PDS04 : Convert AC power to DC(Full wave rectification).
2) PER10, PER10A : Smooth the voltage converted to DC.
3) PCD01 : Noise removal at power input/output.
4) VX80JS : SMPS protection at power surge input.
1) Prevent residual high voltage at the terminals of switch during
switch off/Suppress noise. High inverted power occurs at switch
(PIC1) off, because of the 1st winding of transformer :(V=-L1
xdi/dt. L1 : Leakage Induction) A very high residual voltage exist
on both terminals of PIC1 4, 5~8 pin because dt is a very short.
2) SNUBBER circuit protects PIC1 from damage through leakage
voltage suppression by RC.
1-1-2 (c) Driving circuit

When Vin supplied, driving current Ig occurs through the PIC1. By this I1 (=Hfe x Ig) occurs through
the PIC1 and the Vb is inducted to base winding coil NB. By inducted Vb, Ib start flow and the VCC
voltage of PIC1 is sustained stable. Ib is constant and I1 increases in Proportion to time. After
constant time passed Ib become to shortage and PIC1 is cut OFF (S/W OFF).

Fig.1-8 Driving Circuit

1-1-2 (d) Feedback Control Circuit
Fig. 1-9
Operation descriptions
1.Internal OP-Amp + base potential of ICM803 is 2.5V and external - input potential is connected with PRS34and PRS35 to maintain
Vout of 4.4V.
2.If load of 4.4V terminal increase (or AC input voltage decrease) and Vout decrease over 4.4V, Then : ICM803 R potential decrease
over 2.5V -->ICM803 A-K BASE Current decrease --> ICM803 A-K Current decrease --> PICS1 DIODE Current decrease --> PICS1 CE Current decrease --> PICS1 C-E Voltage increase --> PICS1 F-B Voltage increase --> OUT DUTY increase TRANS Primary Cuttent
Increase --> TRANS Primary Power increase --> Vout increase --> Vout maintain 4.4V
- PRD31, PRD32 : Reduce 4.4V overshoot.
- PRS32, PCS32 : Prevent ICM803 oscillation (for phase correction).

1-1-3 Iternal Block Diagram
Internal Block Diagaram

RF
1-2-1 RF Signal
RF block is integrated in the MT 1389
Fig. 1-11 Show the flow of signal generated by the pick-up.
RF signal detected from pick-up is converted in to RF signal via RF block in MT 1389
A,B,C,D signals detected from pick-up are converted in to FE,TE,PI,DEFECT signals internally.
1-2-1 Block Diagram

120
127
128
1
2
4
3
V1P4 (11)
Fig. 1-11

System Control
1-3-1 Outline
Media Tek MT1389J is a cost-effective DVD system on chip (SOC) which incorporates advanced features like
MPEG-4 video recorder, high quality TV encoder and state of art deinterlace processing. The Media tek MT1389J
Enables consumer electronics manufactures to build high quality , USB2.0,MS/SD/MMC reader, feature rich DVD
Player, portable DVD players or any other home entertainment audio/video/devices.
Based on media Teks world leading DVD player SOC architecture, the MT1389J is the new generation of the
DVD player SOC. It integrates the media tek 3rd generation front en digital RF amplifier and the servo/MPEG AV
decoder. To enrich the feature of DVD PLAYER, the MT1389J equips a simplified MPEG-4 advanced simple
profile (ASP) video recorder to fully support the DivX1 Home Theater profile. The Progressive scan of the
MT1389J utilized advanced motion adaptive de interlace algorithm to achieve the best movie/video playback. It
also support a 3:2 pull down algorithm to give the best film effect. The 108MHz/12-bit video DAC provides users
a whole new viewing experience.

Servo
1-4-1 Outline
SERVO system of DVD is composed of focusing SERVO, Tracking SERVO,SLED Linked SERVO
and CLV SERVO
(DISC Motor Control SERVO).
1) Focusing SERVO : Focuses the optical spot output from object lens onto the surface. Maintains
a uniform distance between object lens of Pick-up and disc (for surface vibration of disc).
2) Tracking SERVO: Make the Object lens follow the disc track in use of tacking error signal
(created from pick-up).
3) SLED Linked SERVO : When the tracking actuator inclines outwardly as the object lens follows
the track during play, the SLED motor moves slightly ( and counteracts the incline).
4) CLV SERVO(DISC Motor Control SERVO) : Controls the disc motor to maintain a constant
linear velocity ( necessary for RF signal).

1-4-2 Block Diagram
DECK

1-4-3 Operation
1) Focusing SERVO
2)
Focusing SERVO
The focus loop is changed from open loop to closed loop, and the triangular waveform moves the object lens up
and down (at pin 17 of MIC1 during Focus SERVO ON.) at that time, S curve is generated in MIC1.
Summing signal of PD A,B,C,D, is generated, and zero cross (1.65V) point occurs when S curve is focused and
ABCD signal exceeds a preset, constant value. The focus loop is changed to closed loop, and the object lens follows
the disc movement, maintaining a constant distance from the disc. (these operations are same in CD and DVD).
FOD
Internal (FE)
Summing signal
of PD A,B,C,D
Vref
Vref
Vref
(internal)
(2) PLAY
When focus loop closes the loop during focus servo on, both pin 13 and 14 of IC3 are controlled by MIC1

2) TRACKING SERVO
(1) NORMAL PLAY MODE
For DVD
Composite : The signal output from PD A,B,C,D of Pick-up, the tracking error
Phase difference of A+C and B+D in RIC1, and inputs to MIC1. Then, it is output to MIC1 via digital equalizer,
and applied to the tracking actuator through FIC3.
Pin 15 of MIC1 is controlled by VREF(approx.1.65V)during normal play.
Meanwhile, DVD repeats the track jump from 1 to 4 in inner direction at normal play (because data-read speed from
disc is faster than data output speed on screen).
For CD,VCD
Receive the signal output trough E,F of pick-up. The tracking error signal is similar to DVD.
2) SEARCH Mode:
Search mode : Fine seek, (Moving the tracking actuator slightly little bellow 255 track) and coarse search, moving
much in use of sled motor. The coarse search will be described in sled linked servo an now, the fine is explained shortly.
If the object lens is located near target, cut off the tracking loop and give the control signal as many as desired count to move the tracking actor
via MIC1 pin 26 terminal (TRACK_PWM).
3)
4)
SLED LINKED SERVO

Normal Play mode
Move SLED motor slightly by means of PWM signal in MIC1 pin 23, as tracking actuator moves along with track during play. Control to
move the entire Pick-up as the tracking actuator moves.
Coarse search mode
in case of long-distance search (such as chapter search ), MIC1 uses open-loop jump method.
Then, read ID an compute the existing track count after input of next track.
If the existing track count is within fine seek range, tracking begins using fine seek.
CLV SERVO(DISC MOTOR CONTROL SERVO)
Detect SYNC signals from R/U in MIC1, and out put PWM signal to MIC1 for constant linear velocity.

DVD Data Processor
1-5-1 Outline
The MT 1389J (highly-integrated device) includes the full front-end disc controller, back-end decoder
Functions As well as the host control CPU.
The principal off-chip component include the disc drive with its optical pick up, tray sled and spindle drivers
and motors,16Mbits of SDRAM, and the audio Digital-to-Analog converters some applications.
In case of general disc refresh, the memory is almost filled up periodically because write rate memory after
disc playback and signal process is faster A/V decoder. When the memory is filled, this status is reported by
interrupt to main micom, which controls the servo to kick back the pick-up to the previous track after
memorizing the last data read from disc until now. It takes some times to jump to the previous track and
return to the original (jump location) again.
The memory will have an empty space because A/V decoder reads out data of memory.
When the memory has an empty space, where data can be processed and written and the pick-up correctly
gets to the original location (before kick back location) again, it reads data again avoids the interrupt of data
read previously.
The basic operation repeats to perform as described above.

MIC2 16M bit
1-5-2 Block Diagram
SDRAM
Open
Close
MOTOR
IC3
MIC1
(MT 1389J)
MPEG DECODER
DIGITAL SERVO
SDP & CPU
RF AMP &DPD
IC4 Flash
Memory 2M bit

Video
1-6-1 Outline
MIC1 (A/V decoder with video encoder) diverges from the 27MHz crystal, then generates VSYNC an HSYNC.
MIC1( A/V decoder with video encoder), copy guard processing an D/A conversion of 8bit video data internally inputted from video
decoder block by MIC1.
Video signal converted into analog signal is outputted via amplifier of analog part.
1-6-2 NTSC/PAL Digital Encoder (MT 1389J ; Built in video encode)

MIC1 inputted from pin 161 with 27MHz generates HSYNC an VSYNC which are based on video signal.
MIC1 is synchronous signal with decoded video signal and control the output timing of 8bit video signal.
The separate signal is encoded to NTSC by control of MIC1.
The above signals, which are CVBS (Composite Video Burst Synchronize), Y/Pr and Pb, are outputted from MIC1 directly.
In Course of encoding, 8bit data can extend to 10bit or more.
To convert the extended data to quantization noise as possible,MIC1adopts 10bit D/A converter.
MIC1 perform video en-coding as well as copy protection.

Audio
1-7-1 Outline
A/V decoder (MIC1 ; MT 1389J) is the supply to DATA 0 for 2-channel mixed audio output.
The audio data transmitted from A/V decoder (MIC ;MT 1389J) are converted into analog signal via audi
D/A converter and outputted with only 2 channels audio data and transmit them to Post Filter.
If DVD of multichannel Source disc, if is downmixed and transmit them to Post Filter.
Mixed Audio Output (2-Channel)

MIC1
(MT 1389J)
A/V Decoder
POST FILTER
SUM
POST FILTER
SUM

1-7-2 DVD Audio Output
Source Data Types: MPEG-1,2,Dolby
Digital, CD-DA,LPCM,WMA
MIC2 (LOCAL DRAM)
MIC1 (MT 1389G: A/V DECODER)
HOST or DVD/
VCD INTERFACE
RECEIVER
AUDIO INPUT
BUFFER
Compressed Data
WMA(MPEG,Dolby
Digital),
CDDA,LPCM
IEC 958/1937
OUTPUT
PROCESS
IEC 958/1973
or DECODER
INTERFACE
(IEC 958/1937)
2 Channel LPCM, Decoded Dolby

Digital, MPEG,WMA
AUDIO DECODER
(MPEG,Dolby Digital,
CD DA,LPCM WMA)
Uncompressed 16 or 24 bit
LPCM samples at
fs+44.1,48,96KHz
AUDIO INPUT
BUFFER
2,4 ot 6
DIGITAL AUDIO
CHANENNEL
OUTPUT PROSES
INTERFACE
AUDIO DAC

1) Compressed Data
The audio data inputted to MIC1 ; MT 1389J) A/V decoder is divided into compressed data
uncompressed data.
It is compressed data that is compressed with-channel audio data such as Dolby digital, MPEG,DTS,
WMA, etc. The data compressed data inputted to MIC1; MT 1389J is converted into the uncompressed
data of 2, 4, an 6 channels through MIC1 build-in audio decoder an is outputted to data 0 through
MIC1 built-in audio decoder and is outputted to data 0 through digital audio interface. Via IEC-985
output process.
2) Uncompressed Data
The uncompressed data is called CD-DA,LPCM data.
The 2 channels data is converted through audio decoder 2-channel data an Data 0 and are outputted in
digital audio interface. Via IEC-859 Output process, they is transmitted to digital amplifier or AC-3/MPG
DTS amplifier built in the external digital input source IEC-985/1937 transmission format.
DISASSEMBLY
& REASSEMBLY
CONTENTS
I.
Cabinet & PCB
II.
Deck

Cabinet & PCB
3-1-1 Top cabinet Removal
Remove 2 Screws the back top Cabinet.
Lift up the Top Cabinet in direction of arrow.

Cabinet & PCB
3-1-2 Assy Front-cabinet Removal
Remove 7 Hooks and Assy Front Cabinet

Cabinet & PCB
3-1-2 Assy Loader Removal
Remove Assy Loader FPC cable from Assy Main PCB.

Remove 3 Screw from the assy Loader and lift up.

Cabinet & PCB
3-1-4 Main PCB and SMPS PCB Removal
1)
2)
3)
4)
Remove 1 screw the back bottom cabinet.

Remove 1 screw from the Main PCB.
Remove 1 screw from the S.M.P.S PCB.
Remove 2 Screws from the S.M.P.S PCB, and lift up.

Cabinet & PCB
3-2-5 PCB Location
TROUBLE
SHOOTING

CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Disc cannot be played

Pick up deck cant move
Cant FF/RW
Pick up cant find the disc
Abnormal Disc Rotation
Deck cant Open/Close
No Audio Output
No Y/Pb/Pr (Component) Output
No Progressive Output
No CVBS Output
No Power
No USB Output

1. Disc can not be played

1. Disc can not be played

2. Pick-up deck cant move

2. Pick up deck cant move

3. Cant FF/RW

3. Cant FF/RW

4. Pick-up cant find the disc

4. Pick-up cant find the disc

5. Abnormal Disc Rotation

5. Abnormal Rotation of Disc Motor

5. Abnormal Rotation of Disc Motor

6. Deck cant Open/Close

6. Deck cant open close

6. Deck cant open close

7. No Audio Output

7. No Audio Output

8. No Y/Pr/Pb (Component) Output

9. No Progressive Output

10. No CVBS Output

10. No CVBS Output

11. No Power

11. No Power

12. No USB Output
No USB Output
Is the pin VDD 33 USB

(MIC1-26) normal level?
Check power connection between

MIC1-26,and 3.3V,
Is USB output from

(MIC1-24, 25) OK?
Check MIC1 of Main Board
Is the USB signal in

mcon1-pin 5,12 n 13 (usb
5v, usb-p, usb-n) OK?
Check connection between

MIC1-24, 25 and MCON1
Check connection MCON1 and

USB1
Thank You

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DVD-P Samsung 300mm

Understanding of DVD Player

Inside of DVD-E360K 300mm Model

III. Disassembly & Reassembly

Basic Block DVD-Player

Signal Connection Types

6W (On condition), 1W (Off condition)

300 mm (W)X 208 mm (D)X 37 mm (H)

Operating Temperature Range

Operating Humidity Range

1 Channel : 1.0 Vp-p (75Load)

Pb : 0.7 Vp-p (75Load)

Maximum Output level

Digital audio Output

Coaxial terminal (S/PDIF)

. Inside of DVD-E360K 300mm Model

. Inside of DVD-E360K 300mm Model

Some Functions of DVD-E360K

Product Feature Specification

Control & Connection Panel

Inside Look DVD-E360K

Circuit Operating Descriptions

. Inside of DVD-E360K 300mm Model

Tool: Basic Model E360K (300mm)

. Inside of DVD-E360K 300mm Model

12bit Video Digital Analog Converter

. Inside of DVD-E60K Poussins Model

. Inside of DVD-E360K 300mm Model

MP3, WMA, JPEG

. Inside of DVD-E360K 300mm Model

Ripping into MP3 format.

. Inside of DVD-E360K 300mm Model

. Inside of DVD-E360K 300mm Model

Place the disc here.

Turn On/Off the DVD Player.

Operation indicators are display here.

Connect digital still camera, MP3 player, memory stick,

Play or pause the disc/Stops Disc Play

. Inside of DVD-E360K 300mm Model

Control & Connection Panel

. Inside of DVD-E360K 300mm Model

B. Connection to a TV Using the component Jacks (Progresive/Interlance)

. Inside of DVD-E360K 300mm Model

. Inside of DVD-E360K 300mm Model

Control & Connection Panel

1. DVD POWER Button

11. TOOLS Button

. Inside of DVD-E360K 300mm Model

. Inside of DVD-E360K 300mm Model

. Inside of DVD-E360K 300mm Model

Input : Common power to transformer (Vp).

The output Vs of transformer is determined by the ratio

Vout is output (DC) by diode and condensor.

. Inside of DVD-E360K 300mm Model

Advantages and disadvantages of linear power supply

Charge by common power

1). Advantages : Little noise because the output waveform

1-1-1 (b) S.M.P.S (Pulse Width Modulation)

. Inside of DVD-E360K 300mm Model

1-1-2 (c) Driving circuit

. Inside of DVD-E360K 300mm Model

Fig.1-8 Driving Circuit