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Gas holdup, bubble behavior and mass transfer in a 5 m high internal-loop airlift
reactor with non-Newtonian uid
Zhonghuo Deng, Tiefeng Wang , Nian Zhang, Zhanwen Wang
Beijing Key Laboratory of Green Reaction Engineering and Technology, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
a r t i c l e
i n f o
Article history:
Received 26 September 2009
Received in revised form 28 March 2010
Accepted 29 March 2010
Keywords:
Airlift reactor
Mass transfer
Bubble size distribution
Interfacial area
Non-Newtonian uid
a b s t r a c t
Gas holdup, bubble behavior, interfacial area and gasliquid mass transfer in a 5 m internal-loop airlift
reactor with non-Newtonian uid were studied in the supercial gas velocity (Ug ) range of 212 cm/s.
Air and aqueous CMC solutions of 00.45 wt% were used as the gas and liquid phases, respectively. It was
found that increased Ug or CMC concentration led to a wider bubble size distribution and an increase in
the bubble Sauter diameter. The volumetric mass transfer coefcient increased with an increase in Ug
and a decrease in CMC concentration. In the airwater system, kl a/g was found to be independent of Ug
and was 0.2 1/s, and a constant liquid-side mass transfer coefcient (kl ) was found in the heterogeneous
regime. However, in the airCMC solution system, the inuences of the supercial gas velocity and liquid
viscosity were much more complicated: kl a/g was not constant and was affected by the supercial gas
velocity and CMC concentrations; the interfacial area increased with an increase in Ug and a decrease in
CMC concentration; kl increased more signicantly with increasing Ug , and no obvious trend was found
for the inuence of CMC concentration on kl .
2010 Elsevier B.V. All rights reserved.
1. Introduction
Airlift reactors are widely used in chemical and biochemical
industrial processes, because of their simple construction, good
heat transfer, low shear rate, low power input and easy scale up
[1,2]. Mass transfer is one of the most signicant factors in process design and reactor scale up, and has been intensively studied
in airlift reactors during the past decades [39]. However, most of
these studies have focused on experimental determination of the
volumetric mass transfer coefcient (kl a), which is a global parameter that depends on reactor geometry, operating conditions and
phase properties [7,1014]. The common approach to describe kl a
is to correlate it with the factors that affect it. The separation of
liquid-side mass transfer coefcient (kl ) and interfacial area (a)
can allow the identication of whether kl or a controlled the mass
transfer rate. However, only a few investigations focus on such
improvement [9,1518]. In this work, we performed this study on
the inuence of non-Newtonian uid.
In fact, the mass transfer rate in an airlift reactor depends on
gas holdup, ow regime, bubble size distribution, bubble breakup
and coalescence, interfacial area and liquid-side mass transfer coefcient [19]. Further, local measurements of these parameters are
needed because they can provide much more details than global
measurements [1,20,21], and can be used for validations of computational uid dynamics (CFD) simulations [22].
The reactor size has a signicant inuence on the hydrodynamics and mass transfer rate [14,2325]. It is commonly accepted that
the hydrodynamics becomes independent of the column size only
when the column diameter (D), column height (H), and aspect ratio
(H/D) are larger than certain threshold values [2]. Wilkinson et
al. [26] suggested that H should be larger than 13 m. However,
most works on the airlift reactor in the literature have used reactors of about 2 m [10,13,27,28], and only some works have used a
reactor of 4 m high [5,6,29,30]. Therefore, an investigation using a
larger airlift reactor will be valuable for a better understanding of
the scale up behavior. In addition, most works on airlift reactor in
the literature has been carried out with Newtonian uid and much
limited attention has been paid on studies of non-Newtonian or
high viscosity liquid systems [15,27,3134], despite the fact that
in many chemical reactors the uids have a relatively high viscosity or exhibit non-Newtonian behavior [35]. Different from that of
Newtonian uid, the viscosity of non-Newtonian uid is dependent of shear rate. For instance, the viscosity of the shear thinning
non-Newtionian uids decreases when shear rate increases [36].
Further, the results in the literature are still not enough for a better understanding on the inuence of non-Newtonian uid. For
example, Li et al. [32] studied the inuence of non-Newtonian uid
on the hydrodynamics and mass transfer using a wide range CMC
concentration of 14% in a 3.9 m high internal airlift reactor. However, this work was limited to experimental determination of kl a
730
Nomenclature
Notations
al
gasliquid interfacial area per unit liquid volume,
m1
alarge
gasliquid interfacial area of large bubble, m1
asmall
gasliquid interfacial area of small bubble, m1
a
gasliquid interfacial area per unit dispersion volume, m1
Ad
cross-sectional area of the downcomer, m2
Ar
cross-sectional area of the annular riser, m2
Cl
oxygen concentration in the liquid, kg/m3
Cl
saturation oxygen concentration in the liquid,
kg/m3
Csensor
liquid phase oxygen concentration given by sensor,
kg/m3
db
bubble diameter, m
bubble Sauter diameter, m
dS
h
height, m
K
consistency index, Pa sn
kl
liquid-side mass transfer coefcient, m/s
klarge
liquid-side mass transfer coefcient of large bubble,
m/s
liquid-side mass transfer coefcient of small bubble,
ksmall
m/s
ksensor
sensor time constant, s1
kl a
volumetric mass transfer coefcient based on dispersion volume, s1
kl al
volumetric mass transfer coefcient based on liquid
volume, s1
n
ow index, arbitrary units
P
pressure, Pa
t
time, s
Ug
supercial gas velocity, cm/s
Ugr
supercial gas velocity in the riser, cm/s
Fig. 1. Schematic of the experimental set-up.
Greek symbols
gas holdup, arbitrary units
g
gd
gas holdup in the downcomer, arbitrary units
gr
gas holdup in the riser, arbitrary units
shear rate, s1
app
apparent viscosity, Pa s
shear force, N/m2
l
liquid density, kg/m3
Subscripts
d
downcomer
g
gas phase
l
liquid phase
r
riser
2. Experimental
2.1. Experimental apparatus
The schematic of the experimental apparatus is shown in Fig. 1.
The internal-loop airlift reactor used was made of Plexiglas. It
comprised four main parts: annular riser, downcomer, gasliquid
separator and gas distributor. The total height of the reactor was
5 m. The riser was 0.28 m inner diameter (i.d.), and 4.1 m high. The
separator was 0.48 m i.d., and 0.9 m high. The draft tube was 0.19 m
outer diameter, 0.18 m i.d., and 4.0 m high. The gas distributor was
an annular perforated plate with 196 holes of 1 mm diameter, thus
the gas was only injected into the annular riser.
2.2. Physical properties
and the reactor used a single-hole sparger, which was not usually
adopted in industrial reactors. Therefore, the investigation on the
inuence of non-Newtonian uid is needed, especially in a large
airlift reactor.
This work studied the gas holdup, bubble behavior and
gasliquid mass transfer rate in a 5 m high internal-loop airlift reactor with water and aqueous solution of carboxyl methyl cellulose
(CMC). The inuences of the CMC concentration and supercial gas
velocity (Ug ) on the global and local gas holdup, bubble size distribution, volumetric mass transfer coefcient, interfacial area and
liquid-side mass transfer coefcient were investigated.
Air was used as the gas phase. Tap water and aqueous CMC solution of 0.20.45 wt% were used as the liquid phase. The apparent
viscosity of the CMC solutions was measured by a viscometer, and
can be expressed as [37]:
app =
= K n1
(1)
731
Table 1
Phase properties of CMC solution.
Concentration, wt%
Density, kg/m3
K, Pa sn
( = 200 s1 ), Pa s
0.2
0.3
0.4
0.45
1001.5
1002.5
1003.5
1004.0
0.0065
0.0209
0.0487
0.0973
0.955
0.911
0.823
0.732
0.0051
0.0130
0.0191
0.0235
mulation in the gas phase was negligible, the mass transfer rate
measured by the sensor was given by [41]:
1
Csensor
=
[ksensor ek1 a1 t k1 a1 eksensor t ]
Cl
ksensor k1 a1
P = 1 gh(1 g )
(2)
gr Ar + gd Ad
Ar + Ad
(3)
(5)
k1 a
(1 g )
(6)
k1 a
a
(7)
6g
dS
(8)
(4)
where ksensor was time constant of the sensor, and Cl is the oxygen
value when the probe had been put in the air-saturated liquid for
a long enough time. The results showed that ksensor changed only
slightly in the ranges of the gas velocity and liquid viscosity used in
this work. Thus, an average value of ksensor , which was 0.1 s1 , was
used for convenience. The CSTR model was used to determine kl a.
Assuming that the liquid was perfectly mixed and oxygen accu-
732
viscosity was dominant. As a result, the gas holdup in 0.45 wt% CMC
solution was lower than that in 0.4 wt% solution. The gas holdups in
the riser and downcomer for water, 0.3 wt% and 0.45 wt% CMC solutions are shown in Fig. 3. It was found that the difference between
gas holdups in the riser and downcomer increased with an increase
in CMC concentration. The increased CMC concentration (apparent viscosity) led to an increase in the fraction of large bubbles
that passed through the riser without being entrained into the
Fig. 3. Effect of CMC concentration on difference between gas holdups in riser and
downcomer.
733
Fig. 7. Effects of supercial gas velocity and CMC concentration on Sauter diameter.
734
Fig. 8. Effects of supercial gas velocity and CMC concentration on bubble velocity distribution.
Fig. 9. Effects of supercial gas velocity and CMC concentration on average bubble
rise velocity.
735
Fig. 12. Effects of supercial gas velocity and CMC concentration on gasliquid
interfacial area.
736
Fig. 13. Effects of supercial gas velocity and CMC concentration on liquid-side mass
transfer coefcient.
(9)
where the subscripts large and small are for the large and small
bubbles. Eq. (9) indicates that kl depends on the bubble Sauter
diameter. Here it is assumed that the concentrations are the same
in large and small bubbles. Fig. 14 showed the effect of the bubble Sauter diameter on kl . It can be seen that kl increased with
an increase in the bubble Sauter diameter for each solution, and
decreased with an increase in CMC concentration. The reason is
that bubble breakup and coalescence are more intensive for large
bubbles and low CMC concentrations. Thus, the complex inuence
of CMC concentration on kl was a joint behavior of two opposing
folds. First, the ow turbulence decreased with an increase in CMC
concentration and led to a lower kl . Second, the number of large
bubbles which had a larger kl increased with an increase CMC concentration. However, for strict and quantitative discussion, further
study with more advanced measurement is needed.
4. Conclusions
The gas holdup, bubble behavior, interfacial area and gasliquid
mass transfer in a 5 m high internal-loop airlift reactor with nonNewtonian uid were studied. The effects of the supercial gas
velocity and CMC concentration on the global and local gas holdups,
bubble size distribution, bubble velocity, volumetric mass transfer
coefcient, interfacial area and liquid-side mass transfer coefcient
were obtained. The main conclusions were:
Acknowledgements
The authors gratefully acknowledge the nancial supports by
Foundation for the Author of National Excellent Doctoral Dissertation of PR China (no. 200757), and National 973 Project of China
(no. 2007CB714302).
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