Professional Documents
Culture Documents
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systems
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have an overview of the modules available for these automation
systems
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understand the concept of "Totally Integrated Automation"
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be familiar with the SIMATIC programming devices and the PC
requirements for working with STEP7
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Contents Page
Objectives
..........................................................................................................................................
2
SIMATIC Overview ............................................................................................................................ 3 S7200 ............................................................................................................................................. 4 S7-200:
Modules: S7-21x Series .................................................................................................. 5 S7-200: Modules:
S7-22x Series ............................................................................................... 6
S7-200: CPU Design: S7-21x Series ............................................................................................ 7 S7200: CPU Design: S7-22x Series ............................................................................................ 8 S7300 .............................................................................................................................................. 9 S7300: Modules ........................................................................................................................... 10 S7300: CPU Design ....................................................................................................................... 11 S7400 ............................................................................................................................................. 12 S7400: Modules ........................................................................................................................... 13 S7400: CPU Design ..................................................................................................................... 14
Programming Devices ...................................................................................................................... 15
PG/PC Requirements for Installing STEP 7 ........................................................................... 16
Installing STEP 7 Software ............................................................................................................... 17
Result of Installation ...................................................................................................................... 18
STEP7 Tools ............................................................................................................................ 19
SIMATIC Overview
SIMATIC PG
SIMATIC PC
SIMATIC HMI
SIEMEN S
SIMATIC OP17
PG 740
K1
K2
K9
K1 0
K3
K4 K5
K6
K7
K8
HE LP
SH IFT
K11
K15 K16
ESC
789
DEF
AC K
456 .
ABC
123
SH I FT
IN S
DE L
HELP ENTER
MPI Network
Industrial Ethernet
SIMATIC NET
SIMATIC NET
PROFIBUS
SIMATIC
Controller
I0.0 Q0.0 CPU 212 I0.1 Q0.1 I0.2 Q0.2 I0.3 Q0.3
S S
I F
E
M
RUN
ST OP
I0.4 Q0.4 I0 .5
Q0 . 5
I0 .6
I0 .7
SIMATIC
S 7-200
SIMATIC DP
FM
SV
PROFIBUS-DP
E
N
ASI
SITRAINTraining for
Automation and Drives
Introduction
In the past, control tasks were solved with individual isolated Programmable
Logic Controls (PLCs) controlling a machine or process. Today in order for
companies to remain competitive, it is not enough to automate only individual
processing stations or machines in isolation. The demand for more flexibility with
higher productivity can then be fulfilled when the individual machines are
integrated in the entire system.
Totally Integrated
Automation
Central Database
Features Modular small control system for the lowest performance range.
Each CPU available in either 24 VDC or 120 VAC -230 VAC supply
voltage versions.
CPU connected to modules by flexible integrated ribbon cables (S722x series) and by bus connectors (S7-21x series).
Total Package (brick) with power supply, CPU and integrated I/O all
in one.
connect all components to each other, from the management level to the
field. Password protection of user program - 3 levels.
Expansion
Digital input modules:
Modules (EM) -24 VDC -120/230 VAC
CPUs of the S7-21x series can only be extended with expansion modules of the
S7-21x series. Note: Combined use of the S7-21x series with the S7-22x series
is NOT possible!
Communications You can use the CP 242-2 to significantly increase the number of inputs/outputs
Processors (CP) of the SIMATIC S7-200 (S7-21x series). The CP acts as a master to an actuator
and sensor interface (AS-Interface). As a result, 31 AS-Interface slaves can control up to 248 binary
elements.
Accessories Bus connector (S7-21x series only)
CPUs of the S7-22x series (CPU 222/224/226) can only be expanded using
expansion modules of the S7-22x series. Note: Combined use of the S7-21x
series with the S7-22x series is NOT possible!
Communications
On the S7-22x series you can use the CP 243-2 to connect the S7-200 as
Processors (CP)
master to an AS-Interface. The newer CP243-2 supports up to 62 ASInterface slaves being connected (max. 31 analog slaves). Up to three (CPU 224, CPU 226) CP243-2
processors can be operated simultaneously on these S7-200 CPUs.
The EM277 PROFIBUS-DP module allows connection of S7-22x series CPUs
(6ES7-22x-xxx21-xxxx and later) to PROFIBUS-DP (as a slave) and MPI.
Simultaneous operation is possible as a MPI slave and PROFIBUS-DP slave.
PROFIBUS-DP data transfer rates of up to 12 Mbits/second are supported.
Status
Indicators
Memory Card
Mode Selector
S7-300
SIMATIC S7
Siemens AG 2003. All rights reserved.
Date: 12.03.03
File: PRO1_01e.9
PRO1_01e.8
Features
Modular
control
for the
lower
performance
Mode Selector
For small
manual
modesystem
selection:
STOP
= Stop
mode, therange
program is not
executed. TERM = Program
execution,
read/write
access
possible
from
PG. RUN = Program
S7-300: Modules
SM
FM:
CP:
PS CPU IM : SM: SM: SM:
(optio
(optio DI DO AI AO - Point-toSITRAIN Training for
nal)
nal)
Countin Point gPROFIBU
Position S
ing
- Industrial
SIMATIC S7
Date: 12.03.03
File: PRO1_01e.10
PROFIBUS
Industrial Ethernet.
Features The power PLC for the mid to upper performance range
Performance-graded
rangeReset)
of CPUs
Mode Selector MRES = Memory
reset function (Module
STOP = Stop mode, the
Extensive
selection
of
modules
program is not executed. RUN = Program execution, read-only access possible from PG.
Expandable
design
to over from
300 modules
RUN-P = Program execution,
read/write
access
possible
PG.
No slot restrictions
Signal Modules Digital input modules: 24 VDC, 120/230 VAC (SM) Digital
output modules: 24 VDC, Relay
Positioning
Closed-loop control.
Communication Provide the following networking facilities:
Processors (CP) Point-to-Point connections
PROFIBUS
Industrial Ethernet.
Fault LEDs
Slot for Memory
Card
Mode Selector
MPI/DP
Interface
DP Interface
External Battery
Supply
SIMATIC S7
Date: 12.03.03
File: PRO1_01e.14
Fault LEDs
LEDs for the CPUs statuses and faults, both internal and external
Slot for With the S7-400 CPUs you can, depending on your requirements, insert RAM or Memory
Cards flash EPROM cards as external load memory :
Field PG
An industry-standard programming device. The Field PG is powerful and easy to use,
especially for maintenance and service. It is also appropriate for programming and configuration - the
ideal tool for shop floor applications.
Features:
AT-compatible
DP Interface
For connecting to distributed peripherals (DP, only for CPUs with 2 interfaces)
EXT-BATT
Additional external battery socket for a 5 VDC to 15 VDC source to back up the RAM
when the power supply is being replaced.
Memory on the
Hard Drive: depending on the installation, between 200 MB and 380 MB
plus 128 to 256 MB minus the working memory for
Windows Swap File
Mouse: yes
Interfaces: CP5611 (PCI) or
CP5511 / CP5512 (PCMCIA) or
PC adapter
Programming interface for Memory Card (optional)
Note A hand-held programming device is also available for programming the S7-200 in STL
(Statement List). This programming device is the PG702 = approximately 230 grams, 144 x 72 x
27mm, 2 lines x 20 character LC display.
SIMATIC S7
Siemens AG 2003. All rights reserved.
Date: 12.03.03
File: PRO1_01e.16
Requirements SIMATIC PGs provide the optimum basis for using the STEP 7 software.
You can, however, also use a PC that fulfills the above-listed requirements. So
that you can make the necessary online connection between the automation
system (PLC) and the PC, the PC must be equipped with one of the interfaces
listed in the slide above.
If user programs are to be loaded on memory cards, the PC must also be
equipped with the appropriate programming interface.
Introduction
to activate it:
The main tool in STEP 7 is the SIMATIC Manager. There are two ways in which
1. through Task bar -> Start -> SIMATIC -> SIMATIC Manager
2. through the icon "SIMATIC Manager".
SIMATIC Manager
The SIMATIC Manager manages the STEP 7 projects. It is the main
program and also appears on the WINDOWS desktop.
Notes "STEP 7 - Readme" provides detailed information about the version, installation procedure, etc.
LAD, STL, FBD
Tool for writing STEP 7 user programs in the "Ladder Diagram", "Statement
List" or "Function Block Diagram" programming languages.
Memory Card You can save your user programs on EPROM cards by either using the
Parameter programming device or an external prommer. Assignment. Different drivers are
required, depending on the application.
Configuring Network configuration is discussed in the chapter on "Communication".
Networks
Setting the PG-PC This tool is used for setting the local node address, the transmission speed
Interface and the highest node address in the MPI network.
PID Control The basic STEP 7 software package also includes blocks for solving PID Parameter
(closed-loop) control problems. You choose "PID Control Parameter Assignment Assignment" to
start the program for assigning parameters to the closed-loop
control blocks.
Converting S5 Files STEP5 programs can be converted into the corresponding STEP 7
programs with the help of the S5/S7 converter.
Configure SIMATIC This option provides facilities for configuring multi-user systems.
Workspace
Converting TI Files
SIMATIC TI programs can be converted into the corresponding STEP 7
program with the help of the TI/S7 converter.