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INSTALLATION MANUAL
OUTDOOR CABINET
LITESPAN-1540
01
02/12/2009
ED
DATE
CHANGE NOTE
FGM
AND / LITESPAN
EXCELLENCE CENTER
MGM
AND / LITESPAN
EXCELLENCE CENTER
APPRAISAL AUTHORITY
ORIGINATOR
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For details on ANIT-A and PEIC-POW3-A/B position and switches configuration se document 3AM 20059
0001 RJZZA, Indoor Installations Manual for Litespan 1540 FR3.1.
Regarding POW3-A/B or PEIC PCBs, it should be noted that before extracting it from the
subrack ALL other PCBs must be REMOVED.
In particular, if POW3-A/B or PEIC are extracted with NEHC equipped in the subrack, the
NEHC could be damaged.
There are several available configurations for the Outdoor Cabinet, depending on the cooling system, on the
number of MLS used and on the inclusion or not of an ISAM equipment for Broadband.
4.1
The cool air gets into the cabinet through some openings provided with filters on the lower part of the
Electronics door and moves through the MLS-3F.
This air flux is enhanced by a Fans Tray with 4 axial non stop DC fans over the subrack, which forces it
inside the double roof and then to the outside environment. The output has also filters
This fan tray can be the Litespan 3AM 20071 BGAA or else another fan tray with similar functionality, with
4 axial non stop fans.
The filters and the non-stop fans warrant the IP-55 condition in the inside of the Electronics. Compartment.
Adequate baffles are located inside the cabinet for guiding the air fluxes and thus enhancing the global
thermal performance.
A thermostat is provided in each fans tray for activating the alarms in the case of excessive temperature or
fans failure.
Fans stop when heaters are on, until working temperature reaches the minimum required for electronics (+
5 C).
In battery area, no specific cooling actions are required.
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4.2
Types of Cabinets
4.2.1
Cabinet code
Cooling System
MLS Type
Line Card
Ner of Subscribers
3AM 20190 AA
Filtered External
Air Exchange
MLS_3F
20 LC / 48 Subscr.
960
Table 2.
4.2.2
Cooling System
3AM 20185 AA
Filtered External
Air Exchange
3AM 20185 BA
Filtered External
Air Exchange
Table 3.
MLS Type
Line Card
Ner of
Subscribers
MLS_3F + ISAM
7330 FD
20 LC / 48 Subscr.
+ 10 LC 48 Subscr.
1920
1440
It's an outdoor IP-55 cabinet, except in battery area, equipped with an MLS_3F subrack with up to 960
subscribers, grouped in 48 subscribers per slot, along with its Powering System, Transmission System, MDF,
ODF and batteries.
The ODF is prepared for up to 12 fibers with connectors type SC/XXX or E2000/APC or 24 fibers with
connectors type LC.
The MDF has Reichle & De Massari disconnection strips in Primary side and connection strips in Secondary
side, both for 960 subscribers.
The Powering System can be Xcend, Aspiro 1U or 2U from Power-One.
The maximum external dimensions of the cabinet are, roof included: 1465 x 1605 x 600 (W x H x D). (Roof
included). And the weight of the cabinet, equipped, is roughly 180 Kg.
5.1
Internal Distribution
AC/DC converter, including cold start control, battery controller and batteries temperature sensor:
Power-One Aspiro 1U or 2U Power shelf, 3AM 20191 XA with up to 4 converters 3AM 20202 AX or
Xcend 3AM 19867 AAAA.
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The AC/DC is designed to be powered from Mains AC (230 Vac), providing secondary power to the MLS,
as well as to the heating and cooling control equipment which are also required in the cabinet.
See Chapter 0.
The Electrical Protections Frame includes the elements listed below:
- 2 Overvoltage protection devices class C, with auxiliary contacts, between line and neutral and
between neutral and ground. (VmaxAC/DC=320/420V, In=20 kA, Imax=40kA, tA<25ns, short circuit
25kA/50Hz)
-
- 1 differential breaker class A for the complete equipment (40 A) (with 2P and a sensitivity of
30mA)
-
Cooling equipment
Fans tray 4 fans: 535 x 195 x 50 mm (WxDxH). ETSI fixing.
This fan tray can be the Litespan 3AM 20071 BGAA or else another fan tray with similar functionality with 4
axial non stop fans.
- Optional elements in Electronics area:
Heating equipment, code: 3AM 20211 AAAA
High temperature sensor, code: 3AM 20241 AAAA
Litespan 1540 items included in electronic area are specified for a working temperature above 10C. In order
to comply with environmental condition classes, optionally, especially for class 4.1E, the use of heaters inside
the electronic area is required.
These heaters will be activated below +10C in the electronics area and disconnected over +10C, by means
of an adequate thermostat.
A thermostat adjusted at 20C guarantees the disconnection of the AC/DC below that temperature.
Humidity sensor, Code: 3AM 20204 AAAA.
II. Interconnection area
In this area the MLS connectors are connected via cabling to the MDF - primary side, while the external
cabling is connected to the MDF - secondary.
MDF with Primary and Secondary sides
Connection strips are mounted on a fixed system, to overcome the problem of moving a big amount of cabling.
Room has been foreseen in the cabinet for several types of connection strips: R&M, Alcatel-Lucent, 3M SID-C,
3M STG type, Krone-LSA PLUS, Krone PROFIL.
For each RSA code its particular MDF kit contains the connections strips and their support.
Primary side: It has a capacity of 960 subscribers, equipped in disconnecting type strips. These ones are
prepared for receiving overvoltage protections.
Secondary side: The relation between subscribers in Primary and Secondary is normally 1:1, and up to 1:1,3
when possible, depending on the volume of the strips equipped. Strips in this side can be connection type
only.
ODF
ODF device is capable of handling a minimum of 12 fibers.
The ODF is prepared for receiving SC/APC, SC-PC (for up to 12 fibers) or LC adaptors (for up to 24 fibers.
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The possibility of E2000 or FC-PC adaptors (not included) will be on customer request.
Cables entry
- Optional elements:
Flooding sensor, Code: 3AM 20205 AAAA.
Smoke sensor, Code: 3AM 20203 AAAA.
No specific heating actions are required under normal operating conditions, provided that suitable equipment
for specified environmental class is used.
III. Battery area
Battery pack
Batteries will provide a minimum of 10 hours of backup. For the maximum configuration expected in the
cabinet, the requirement for the batteries is at least 78 A/h.
They will be AGM type.
Depending on the allocation of the batteries in the dedicated area, two configurations are possible:
Configuration A: 4 batteries on each tray (1 removable tray+ 1 fixed tray) (8 units)
Configuration B: 2 lain batteries on each tray (3 removable + 1 fixed) (8 units)
Configuration C: 8 batteries on one fixed tray (8 units)
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DIN-6798 M4 Inox
WASHER
MCD-080422-170
MCD-080422-172
PBA SUPPORT
SCREW
DIN-6798 M3 Inox
WASHER
MCD-080422-174
COVER
10
11
L=3,0 m
12
MCD-980907-63
Table 13.
Figure 11.
It's an outdoor IP-55 cabinet, except in battery area, equipped with two possible configurations:
Configuration 1:
Litespan MAIN:
Litespan EXTENSION:
with up to 1920 subscribers in MDF - Primary, grouped in 48 subscribers per subrack slot, along with its
Powering System, Transmission System, MDF, ODF and batteries.
Configuration 2:
Litespan MAIN:
ISAM:
7330 FD
with up to 1920 subscribers in MDF - Primary, grouped in 48 subscribers per Litespan subrack slot,
along with its Powering System, Transmission System, MDF, ODF and batteries.
The ODF is prepared for receiving SC/APC, SC-PC (for up to 12 fibers) or LC adaptors (for up to 24 fibers.
The MDF has Reichle & De Massari disconnection strips in Primary side and connection strips in Secondary
side, both for 1920 subscribers.
The Powering System can be Xscend, Aspiro 1U or 2U from Power-One.
The maximum external dimensions of the cabinet are, roof included: 2520 x 1550x 600 (W x H x D). (Roof
included). See Figure 12.
And the weight of the cabinet, equipped, is roughly 450 Kg.
Depending on the batteries area distribution, configurations type A and B exist. See Chapter 6.2.1.
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MLS-MAIN
MLS-EXT
OR
ISAM
7330
AC/DC
ELECTRICAL
ADM
SWITCHES
MDF
PROTECTIONS
FRAME
Power Requirements
DC Power consumption (incl. Fans and 3rd party equipment), @ 48Vdc <1450W
In each particular installation, the Max DC and Max AC should be calculated as a function of the foreseen
configuration.
The DC Power Supply unit is designed as N+1 redundancy. N is the number of rectifier modules whose total
capacity is enough for powering all DC loads and to charge the batteries. See chapter 7.
Power dissipation for thermal management <1500W, distributed in the two electronics areas (max 750W each)
Voltage fluctuation in Mains: 230 V 10% according to standard EN50160 Power Quality Standard.
6.2
Internal Distribution
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2 x Litespan MLS_3F
AC/DC converter, including cold start control, battery controller and batteries temperature
sensor: Power-One Aspiro 1U or 2U Power shelf, 3AM 20191 XA with up to 3 converters
3AM 20202 AX or Xcend 3AM 19867 AAAA. See Chapter 0.
Electrical Protections Frame, with protections and other control equipment. See chapter
6.2.2.
ADM 1642 EM
Cooling equipment
Fans tray 4 fans: 535 x 195 x 50 mm (WxDxH). ETSI fixing.
This fan tray can be the Litespan 3AM 20071 BGAA or else another fan tray with similar functionality
with 4 axial non stop fans.
Litespan 1540 items included in electronic area are specified for a working temperature above 10C. In order
to comply with environmental condition classes, optionally, especially for class 4.1E, the use of heaters inside
the electronic area is required.
These heaters will be activated below +10C in the electronics area and disconnected over +10C, by means
of an adequate thermostat.
A thermostat adjusted at 20C guarantees the disconnection of the AC/DC below that temperature.
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KITS
ADM
ODF
DESCRIPTION
SC/PC
SC/PC
FC/PC
LC/PC
SET (ODF):
1 DOUBLE TRANSITION
SC/PC
SET (ODF):
2 TRANSITIONS
2 TRANSITIONS
Table 14.
No specific heating actions are required under normal operating conditions, provided that suitable equipment
for specified environmental class is used.
III. Battery area (left door)
Batteries will provide a minimum of 10 hours of backup. They are batteries of 12V and a capacity of 125 A/h
up to 170 A/h, AGM type.
The AC/DC system always works providing the required power for equipment, and giving the remaining
available power to recharge the batteries, assuring the proper charging process.
The frame for the batteries (columns + trays) has two possible configurations, depending on the trays height
and the corresponding batteries position, as can be seen hereafter:
2 batteries on the bottom fixed tray and 2 batteries on the removal tray.
Batteries area configuration A:
3 batteries on the bottom fixed tray & 1 horizontal battery on the removable tray that can be fixed at
2/3 height position.
Batteries area configuration B:
2 batteries on the bottom fixed tray & 2 batteries on the removable tray that can be fixed at 1/2 height
position.
Batteries which fit with the requirements of the different configurations are listed hereafter:
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2 MLS code:
Secondary network cable pairs connection for the external connections towards subscriber lines
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The only difference between them, and thus, between the two types of basements, is the hole for the cables
entry, as can be seen in next figure.
For the details on the fixing bolts and corrugated rods of the two bases, Figure 55 has been included.
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Respect the forbidden area for tubes indicated in Figure 61 (20 / 20 / 25mm) (only for basement TYPE A)
Locate Power / Fibers / Ground cables tubes on the left of the cable entry; preferably, ground at the front
Locate Subscribers cables tubes distributed in the rest of the surface of the cable entry. The number of
these tubes will depend on the tubes size and the cables size decided for each installation.
WOODEN BOXES: used for ship, plane or road transportation for a period of time more than 60
days
PLYWOOD BOXES: used for ship, plane or road transportation for a period of time between 30 and
60 days
CARDBOARD BOXES: used for ship, plane or road transportation for a period of time less than 30
days
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10.2.2 Unpacking
The package must have the following information on the outside:
International symbols:
This side up
Fragile
Labels (or other) that must state the consignee and the address of destination
Packing list
Once the package has been received, the following must be checked:
The actual address of destination is the same as indicated on the address label
Make sure the package was correctly placed during transportation, as indicated by the symbol
Check that the material shows no visible damage and that it is the same as indicated on the annexed
shipping list
Wooden or plywood boxes can be stored outdoor, whenever they are protected from rain or direct
sunlight
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Batteries without any visible damage are not defined as dangerous goods under the regulations for transport
of dangerous goods by road (ADR) or by railway (RID).
They must be protected against short circuits, slipping, upsetting or damaging.
Cells/blocs may be suitable stacked and secured on pallets (ADR and RID, special provision 598). Stapling
pallets is prohibited.
No dangerous traces of acid shall be found on the exterior of the packing unit.
Cells/blocs whose containers leak or are damaged must be packed and transported as class 8 dangerous
goods under UN no. 2794.
10.3.2 Maintenance and Control
For a correct maintenance and control of the batteries, next instructions should be taken into account:
Keep the battery clean and dry to avoid creeping currents.
Plastic parts of the battery, especially containers, must be cleaned with pure water without additives. Never
use any additives, acids and/or scourers.
At least every 6 months, measure and record next parameters:
Battery voltage
Battery-room temperature
Note: If the cell voltage differs from the average float charge voltage by more than +/- 0,5V, or if the surface
temperature difference between cells / mono-blocs exceeds 5C, service agent should be contacted.
Annual measurement and recording should be made:
Battery-room temperature
Screw connections
Ventilation
Call a batteries service representative immediately if faults in the battery or the battery charger are found.
Recorded data as described in this chapter must be made available to the service representative.
10.3.3 Storage and Taking Out of Operation
To store or decommission cells/blocs for a longer period of time they should be fully charged and stored in a
dry frost-free room.
a) The storage location should provide the following functions:
Shelter the cells / mono-blocs from harsh weather and risk of flooding
Protect the batteries against any overheating risk induced by direct exposure to the sun radiation or by
their amplification through glass walls
Protect the batteries from any risk of electric shock resulting from short-circuiting by a conductive
object or from a building-up of conductive dust
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Avoid any risk of mechanical shock caused by dropping objects onto the cell / mono-bloc or by
dropping the cell / mono-bloc itself
b) During storage period, checking the batteries voltage and applying maintenance charges to them is
mandatory.
The average storage temperature determines the test and charges intervals:
2.40Vpc
2,27Vpc. / 25C
t > 48h
Without batteries
Open the doors of the cabinet for giving access to the cabinet bottom holes where the studs in the
metal plate must be inserted.
Lift the roof for giving access to the lifting eyes located on the internal part of the roof.
Lift up the cabinet by means of those eyes on the internal part of the roof, and align the bottom holes
with the threaded studs in the metal plate located on the basement.
Lifting Eyes
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Check the proper leveling of the structure, both horizontal and vertical, with a level or plumb line.
Enter the grounding and power supply cables, the Secondary Network subscribers cables and the
fiber optic cables towards the cables entry area, guiding them through the corresponding cable ducts,
and fasten them properly.
The equipment has been designed to be directly powered from the external Mains supply
(230 Vac).
Whenever any door of an area which contains a part which operates with a harmful
voltage or which can be exposed to harmful voltages in the case of failure is open by the
user, that potentially harmful part is protected from an eventual contact. The dangerous
areas are labeled with an ENERGY HAZARD label.
The connection procedure must follow the sequential steps indicated below:
the surface of the cone to be cut out must be smaller than the section of the cable to be inserted in it
if more than one cable are to be inserted through one cone, this tightly insertion must be achieved by
using silicone around the cables, for closing the gaps
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Example:
The Power 230 Vac cable going between outside AC Power Supply and the Power Selector located in the
Electrical Protections Frame comes through hole 11 into the MDF area, then comes into Electronics area
through hole 23 to the Power Selector.
START - END
START AREA
MEDIUM
AREA
END AREA
HOLE
OUTSIDE
MDF
ELECTRONICS
11 & 23
GENERAL
GROUND
OUTSIDE
MDF
13
OTHER GROUND
CABLES
EQUIPMENT TO GENERAL
GROUND STRIP
ELECTRONICS
MDF
22
BATTERIES -48Vdc
BATTERIES TO AC/DC
BATTERIES
ELECTRONICS
24
BATTERIES +0 Vdc
BATTERIES TO AC/DC
BATTERIES
ELECTRONICS
24
POWER MLS-1
ELECTRONICS
ELECTRONICS
POWER MLS-2 OR
7330
ELECTRONICS
ELECTRONICS
ELECTRONICS
ELECTRONICS
ELECTRONICS
ELECTRONICS
POWER
SWITCHES
ELECTRONICS
ELECTRONICS
TRANSPORT
CABLING
ELECTRONICS
ELECTRONICS
INTERNAL FIBERS
BETWEEN ELECTRONIC
EQUIPMENT
ELECTRONICS
ELECTRONICS
MDF DOOR
ALARM
ELECTRONICS
MDF
16
BATTERIES
DOORS ALARMS
ELECTRONICS
BATTERIES
26
EXTERNAL
ALARMS
ELECTRONICS
MDF
16
SUBSCRIBERS
OUTSIDE TO MDF
OUTSIDE
MDF
1 to 10
SUBSCRIBERSMLS-1
MLS-1 TO MDF
ELECTRONICS
MDF
20
SUBSCRIBERSMLS-2 OR 7330
ELECTRONICS
MDF
20
FIBERS CABLE
OUTSIDE TO ODF
OUTSIDE
ODF
12
FIBERS
ODF
ELECTRONICS
17
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DDF CABLE
MLS-1 TO DDF
ELECTRONICS
MDF
18
BATTERIES
HEATERS
ELECTRONICS
BATTERIES
25
SMOKE
DETECTOR
MDF
ELECTRONICS
16
HUMIDITY
DETECTOR
MDF
MDF
FLOODING
DETECTOR
FLOODING DETECTOR TO
ALARMS AUXILIARY CONN.
STRIPS
MDF
MDF
MDF LAMP
MDF
ELECTRONICS
19
ELECTRONICS
LAMP
ELECTRONICS
ELECTRONICS
Table 29.
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Put the batteries on its support in the battery area of the cabinet
Connect the cables coming from the Rectifier Unit to the batteries
As an example, document 3EC 44319 0020 BCZZA shows the recommended operation system for batteries
3AM 20221 AMAA in the 2 MLS cabinet.
See Figure 23 & Figure 24.
10.5.5 Insertion Procedure of a Board with a Big Amount of Rear Connectors
Due to the big amount of connectors, and thus a lot of connection pins at the rear of
some boards, to be connected at the back panel, special care should be taken during the
insertion process of GEB-3B and/or other cards with similar amount of rear connectors.
It is highly recommended to do the process in three steps:
Do a first insertion of the card with a correct positioning of the extractors in the subrack profiles,
the internal face of the front plate is in contact with the front face of the subrack front profiles; see
Figure 66
for the bottom part, the top of the subrack profile must be inserted in the groove of the extractor; see
Figure 66
the front face of the extractor is located at right angles with the top face of the cables guide of the front
plate, and parallel to the front plate itself; see Figure 66.
CARD
FRONT PLATE
CARD
EXTRACTOR
SUBRACK
LOWER PROFILE
90
GROOVE
FRONT PLATE
&
PROFILE
MUST BE IN
CONTACT
Figure 66. Insertion Procedure of a Board with a Big Amount of Rear Connectors
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Rx1P
Rx1N
Rx3P
EG
EG
EG
EG
Tx2N
Tx2P
Tx4N
Tx4P
Tx1P
Tx1N
Tx3P
Tx3N
EG
EG
EG
EG
Rx2N
Rx2P
Rx4N
Rx4P
CODE
DESCRIPTION
1000BT
3AM20070EA
1000FX
3AM20070AA
GE
3AM20070AB
GE
3AM20070AC
GE
100FX
01
3AM20070AD
GE
3AM20070CC
FE
3AM20070CA
FE
3AM20070CB
FE
SM LX 1310nm
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CODE
DESCRIPTION
STM1 (ATM)
STM1 S1.1
STM1 L1.1
STM1 L1.2
STM4 S4.1
STM4 L4.1
STM4 L4.2
STM16 S16.1
STM16 L16.1
STM16 L16.2
3AM20070BA
3AM20070BC
3AM20070BD
3AM20070BH
3AM20070BJ
3AM20070BK
3AM20070BL
3AM20070BE
3AM20070BF
3AM20070BG
SFP Types
The correspondence between each type of SFP and the cards to be used with is shown in next tables:
CODE
3AM20070EA
GIO3
YES
(1)
3AM20070AA
YES
YES
3AM20070AB
YES
3AM20070AC
NTIO-A
NTIO-A
ANIT(SFP ONLY) (COMBO) A
LINA
FESC-B
YES
YES
YES
--
YES
YES
YES
YES
YES
--
YES
YES
YES
YES
YES
YES
--
YES
YES
YES
YES
YES
YES
YES
--
YES
3AM20070AD
YES
YES
YES
YES
YES
YES
--
YES
3AM20070CC
NO
NO
YES (2)
NO
NO
NO
--
NO
3AM20070CA
NO
NO
YES
NO
NO
NO
--
NO
3AM20070CB
NO
NO
YES
NO
NO
NO
--
NO
CODE
GIO3
NTIO-A
(SFPonly)
NTIO-A
ANIT(COMBO) A
LINA
FESC-B
3AM20070BA
--
--
YES
--
--
YES
--
--
3AM20070BC
--
--
--
--
--
--
YES
--
3AM20070BD
--
--
--
--
--
--
YES
--
3AM20070BH
--
--
--
--
--
--
YES
--
3AM20070BJ
--
--
--
--
--
--
YES
--
3AM20070BK
--
--
--
--
--
--
YES
--
3AM20070BL
--
--
--
--
--
--
YES
--
3AM20070BE
--
--
--
--
--
--
YES
--
3AM20070BF
--
--
--
--
--
--
YES
--
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3AM20070BG
--
--
-Table 32.
--
--
--
YES
--
3AM 19534 AA
For GEB3-B:
3AM 20012 AB
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It is divided in two sections "a" (upper part) and "b" (lower part):
In section "a" (upper one) the signals coming from MLS (Primary Network) or Subscriber Lines
(Secondary Network) are connected
In section "b" (lower one) is used for the associative connections between Primary Network and
Secondary Network sides,
In any case, a special tool is required to connect/disconnect the wires in the module.
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