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MGDM-04 : 4W POWER
Hi-Rel
Grade
1-General
The MGDM-04 series is a full family of high performance and low profile DC/DC power modules
designed for aerospace, military and high-end
industrial applications. These modules use a high
frequency fixed switching technic at 480KHz
providing excellent reliability, low noise
characteristics, high power density and a low profile package. Standard models are available with
nominal input voltages as 5, 12 or 28 volts in
range of 4,5-5,5 , 9-36 or 16-40 volts. The series
include single, bi and triple output voltage choices
of 3.3, 5, 12, 15, +/-5, +/-12 or +/-15 volts. No
external heatsink is required for the MGDM-04
series to supply 4W output power over the case
temperature range of -40C up to 105C.
All the modules are designed with LC network
filters to minimize reflected input current ripple
and output voltage ripple.
2-Product Selection
Single output model
Bi output model
Triple output model
input
output
input
output
input
output
Transient
C : 4,5-5,5 VDC
H : 9-36 VDC
J : 16-40 VDC
n/a
40 VDC/100 ms *
50 VDC/100 ms *
/
/
/
option
suffix
option
suffix
option
suffix
Output
B : 3.3 VDC
C : 5 VDC or +/-5VDC
E : 12 VDC or +/-12VDC
F : 15 VDC or +/-15VDC
CF : 5 VDC and +/-15 VDC
* Consult factory
Options :
/T : option for -55C start up operating temperature
/S : option for screening and serialization
Suffix :
nothing : RoHS process
-L : leaded process (available in N. America)
Hi-Rel
Grade
MGDM-04 Series
2- Product Selection (continued)
Input range
4,5-5,5
4,5-5,5
4,5-5,5
4,5-5,5
4,5-5,5
4,5-5,5
4,5-5,5
VDC
VDC
VDC
VDC
VDC
VDC
VDC
Options
Suffix
Output
Current
Reference
3,3 VDC
5 VDC
12 VDC
15 VDC
+/- 5 VDC
+/- 12 VDC
+/- 15 VDC
1A
800 mA
330 mA
260 mA
+/- 400 mA
+/- 165 mA
+/- 130 mA
MGDS-04-C-B
MGDS-04-C-C
MGDS-04-C-E
MGDS-04-C-F
MGDB-04-C-C
MGDB-04-C-E
MGDB-04-C-F
/T
/T
/T
/T
/T
/T
/T
,
,
,
,
,
,
,
/S
/S
/S
/S
/S
/S
/S
-,
-,
-,
-,
-,
-,
-,
-L
-L
-L
-L
-L
-L
-L
9-36
9-36
9-36
9-36
9-36
9-36
9-36
VDC
VDC
VDC
VDC
VDC
VDC
VDC
3,3 VDC
5 VDC
12 VDC
15 VDC
+/- 5 VDC
+/- 12 VDC
+/- 15 VDC
1A
800 mA
330 mA
260 mA
+/- 400 mA
+/- 165 mA
+/- 130 mA
MGDS-04-H-B
MGDS-04-H-C
MGDS-04-H-E
MGDS-04-H-F
MGDB-04-H-C
MGDB-04-H-E
MGDB-04-H-F
/T
/T
/T
/T
/T
/T
/T
,
,
,
,
,
,
,
/S
/S
/S
/S
/S
/S
/S
-,
-,
-,
-,
-,
-,
-,
-L
-L
-L
-L
-L
-L
-L
16-40
16-40
16-40
16-40
16-40
16-40
16-40
16-40
VDC
VDC
VDC
VDC
VDC
VDC
VDC
VDC
3,3 VDC
5 VDC
12 VDC
15 VDC
+/- 5 VDC
+/- 12 VDC
+/- 15 VDC
5 & +/-15 VDC
1A
800 mA
330 mA
260 mA
+/- 400 mA
+/- 165 mA
+/- 130 mA
500 & +/-50 mA
MGDS-04-J-B
MGDS-04-J-C
MGDS-04-J-E
MGDS-04-J-F
MGDB-04-J-C
MGDB-04-J-E
MGDB-04-J-F
MGDT-04-J-CF
/T
/T
/T
/T
/T
/T
/T
/T
,
,
,
,
,
,
,
,
/S
/S
/S
/S
/S
/S
/S
/S
-,
-,
-,
-,
-,
-,
-,
-,
-L
-L
-L
-L
-L
-L
-L
-L
4
Converter Selection Chart
MGDS
- 04 - J - C / T - L
Number of Outputs :
S : single output
B : bi ouput
T : triple output
Input voltage range :
C : 4,5-5,5 VDC
H : 9-36 VDC
J : 16-40 VDC
Output voltage :
See table page 1
Option :
/T : -55C start up operation
/S : screening & serialization
(consult application note
screening grades)
Suffix :
nothing : RoHS process
-L
: Leaded process
(available in N. America)
2
For locations, phone, fax, E-Mail see back cover
MGDM-04 Series
Hi-Rel
Grade
3- Electrical Specifications
Data are valid at +25C, unless otherwise specified.
Parameter
Input
Nominal input voltage
Permanent input
voltage range (Ui)
Transient input voltage
Start up input voltage
Start up time
Reflected ripple current
Input current in short
circuit mode (Average)
No load input current
Input current in inhibit
mode
Output
Output voltage
Conditions
Limit or
typical
Units
Nominal
04 - H
04 - J
VDC
20
28
Min. - Max.
VDC
4,5-5,5
9-36
16-40
Maximum
Minimum
VDC/S
VDC
/
4,3
40/0,1
8,5
50/0,1
15,5
Maximum
ms
200
200
200
Maximum
mApp
50
50
30
Maximum
mA
50
30
30
Maximum
mA
50
30
30
inhibit
Maximum
mA
Nominal
Nominal
Nominal
Nominal
VDC
VDC
VDC
VDC
3,3
5
12
15
3,3
5
12
15
3,3
5
12
15
Maximum
+/- 2
+/- 2
+/- 2
Maximum
Maximum
Maximum
Maximum
Maximum
mA
mA
mA
mA
1.000
800
330
260
1.000
800
330
260
1.000
800
330
260
Ui nominal
Full load
BW = 20MHz
Maximum
Maximum
Maximum
mVpp
mVpp
mVpp
40
50
60
40
50
60
40
50
60
Maximum
+/- 0,5
+/- 0,5
+/- 0,5
Maximum
+/- 2
+/- 2
+/- 2
Typical
Maximum
Maximum
F
F
Ui min. to max.
Full load
Ui nominal
25% to full load
Ui nominal
Full load
Ui nominal
Full load
Per output
see on page 6
1.000
47
1.000
47
1.000
47
Note * : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered. This
noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin Gout
of the converter. This capacitor should be layed-out as close as possible from the converter.
Note ** : For load regulation characteristics from 0% to full load, please see page 6.
3
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MGDM-04 Series
Hi-Rel
Grade
Conditions
Limit or
typical
Units
Nominal
Bi Output MGDB-04
04 - C
04 - H
04 - J
VDC
20
28
Min. - Max.
VDC
4,5-5,5
9-36
16-40
Maximum
Minimum
VDC/S
VDC
/
4,3
40/0,1
8,5
50/0,1
15,5
Maximum
ms
200
200
200
Maximum
mApp
50
50
30
Maximum
mA
50
30
30
Maximum
mA
50
30
30
inhibit
Maximum
mA
Nominal
Nominal
Nominal
VDC
VDC
VDC
+/- 5
+/- 12
+/- 15
+/- 5
+/- 12
+/- 15
+/- 5
+/- 12
+/- 15
Maximum
+/- 2
+/- 2
+/- 2
Maximum
+/- 2
+/- 2
+/- 2
Maximum
Maximum
Maximum
mA
mA
mA
+/- 400
+/- 165
+/- 130
+/- 400
+/- 165
+/- 130
+/- 400
+/- 165
+/- 130
Ui nominal
Full load
BW = 20MHz
Maximum
Maximum
Maximum
mVpp
mVpp
mVpp
40
50
60
40
50
60
40
50
60
Maximum
+/- 0,5
+/- 0,5
+/- 0,5
Maximum
+/- 2
+/- 2
+/- 2
Maximum
+/- 0,5
+/- 0,5
+/- 0,5
Typical
Maximum
Maximum
F
F
Ui min. to max.
Full load
Ui nominal
25% to full load
Ui nominal
+ Vout nominal load
- Vout from 25% to full load
Ui nominal
Full load
Ui nominal
Full load
Per output
see on page 6
470
22
470
22
470
22
Note * : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered. This
noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin Gout
of the converter. This capacitor should be layed-out as close as possible from the converter.
Note ** : For load regulation characteristics from 0% to full load, please see page 6.
4
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-04 Series
3- Electrical Specifications (continued)
Data are valid at +25C, unless otherwise specified.
Parameter
Input
Nominal input voltage
Permanent input
voltage range (Ui)
Transient input voltage
Start up input voltage
Start up time
Reflected ripple current
Input current in short circuit
mode (Average)
No load input current
Input current in inhibit
mode
Output
Output voltage
Set Point accuracy
Output power
Limit or
typical
Units
Nominal
VDC
28
Min. - Max.
VDC
16-40
Maximum
Minimum
VDC/S
VDC
50/0,1
15,5
Maximum
ms
200
Maximum
mApp
30
Maximum
mA
30
Maximum
mA
30
inhibit
Maximum
mA
Nominal
VDC
5 & +/- 15
Maximum
+/- 2
Maximum
2 & +/- 1
Maximum
mA
Maximum
Maximum
mVpp
mVpp
Maximum
+/- 0,5
Maximum
+/- 2
Maximum
+/- 0,5
Typical
80
Maximum
Maximum
F
F
220
47
Output current
5V & +/- 15V output
Ui nominal
Full load
BW = 20MHz
Ui min. to max.
Full load
Ui nominal
25% to full load
Ui nominal
+ Vout nominal load
- Vout from 25% to full load
Ui nominal
Full load
Line regulation
Load regulation **
Cross load output regulation
Efficiency
Maximum admissible
Capacity load
5V output
15V output
Triple Output
Conditions
Ui nominal
Full load
Per output
MGDT-04- J
40
60
Note * : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered. This
noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin Gout
of the converter. This capacitor should be layed-out as close as possible from the converter.
Note ** : For load regulation characteristics from 0% to full load, please see page 6.
5
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-04 Series
3- Electrical Characteristics (continued)
Figure 2 : Typical efficiency versus load
at nominal input
83
80
80
80
77
77
77
74
71
input 5V
74
71
80
80
80
77
77
input 9V
input 18V
71
Efficiency (%)
83
Efficiency (%)
83
74
74
input 18V
71
80
81
Efficiency (%)
84
input 40V
input 16V
input 28V
input 28V
75
input 16V
72
16,2
13
16,4
13,2
12,8
12,6
12,4
12,2
100
200
300
400
500
600
700
800
(MGDS-04-J-C module)
16
15,8
15,6
15,4
15,2
14,8
11,8
(MGDS-04-J-F module)
15
12
4,9
13,4
5,1
5,5
5,2
input 16V
(MGDS-04-J-E module)
5,6
5,3
input 28V
72
5,4
input 40V
75
66
78
69
(MGDS-04-J-C module)
81
input 40V
78
84
66
65
(MGDS-04-H-E module)
69
68
(MGDS-04-H-C module)
83
77
(MGDS-04-H-B module)
71
71
65
Efficiency (%)
74
input 18V
input 36V
65
65
input 9V
74
68
68
68
(MGDS-04-C-F module)
77
input 36V
input 36V
83
input 9V
(MGDS-04-C-E module)
input 5V
71
65
(MGDS-04-C-C module)
74
68
65
Efficiency (%)
input 5V
68
65
Efficiency (%)
Efficiency (%)
83
68
83
Efficiency (%)
Efficiency (%)
50
100
150
200
250
300
350
(MGDS-04-J-E module)
50
100
150
200
250
300
(MGDS-04-J-F module)
6
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-04 Series
4- Switching Frequency
Parameter
Conditions
Limit or typical
Specifications
Switching frequency
Nominal, fixed
Parameter
Conditions
Limit or typical
Specifications
Input to output
Minimum
Output to output
Minimum
No isolation
Isolation resistance
500 VDC
Minimum
100 MOhm
5- Isolation
6- Protection Functions
Characteristics
Protection Device
Recovery
Limit or typical
Specifications
Automatic
recovery
Permanent
See section 11
Maximum
Maximum
Maximum
Maximum
For 3.3v : 4v
For 5v : 6v
For 12v : 14v
For 15v : 17v
Zener clamp
7- Reliability Data
Characteristics
Conditions
Temperature
Specifications
Case at 40C
Case at 85C
1.650.000 Hrs
645.000 Hrs
Airborne, Inhabited,
Cargo (AIC)
Case at 40C
Case at 85C
900.000 Hrs
350.000 Hrs
Consult factory
7
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MGDM-04 Series
Hi-Rel
Grade
8- Electromagnetic Interference
Electromagnetic Interference requirements according to MIL-STD-461C/D/E standards can be easily achieved as indicated in
the following section. The following table resumes the different sections covered by these standards.
MIL-STD-461C
Standard
MIL-STD-461D/E
Standard
CE 01
CE 03
CE 101
CE 102
CS 01
CS 02
CS 101
CS114
RE 01
RE 02
RE 101
RE 102
RS 01
RS 03
RS 101
RS 103
Standard Requirements
Applicability
H, J input module
H, J input module
VI
Vo
GI
Go
Vo
VI
MGDM-series
GI
Go
Cc
8
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MGDM-04 Series
Hi-Rel
Grade
9- Thermal Characteristics
Conditions
Limit or typical
Performances
Characteristics
Ambient temperature *
Minimum
Maximum
- 40C
+ 85C
Case temperature
Minimum
Maximum
- 40C
+105C
Non functionning
Minimum
Maximum
- 55C
+ 125C
Thermal resistance
Typical
20C /W
Note * : The upper temperature range depends on configuration, the user must assure a max. case temperature of + 105C.
The MGDM-04 series operating case temperature must not exceed 105C. The maximum ambient temperature admissible
for the DC/DC converter corresponding to the maximum operating case temperature of 105C depends on the ambient
airflow, the mounting/orientation, the cooling features and the power dissipated.
To calculate a maximum admissible ambient temperature the following method can be used. Knowing the maximum case
temparature Tcase = 105C of the module, the power used Pout and the efficiency :
determine the power dissipated by the module Pdiss that should be evacuated :
- 1)
Pdiss = Pout(1/
determine the maximum ambient temperature :
Ta = 105C - Rth x Pdiss
where Rth is the thermal resistance from the case to ambient.
Power (W)
100%
Additionnal cooling operation area
75%
50%
Natural convection operation area
25%
10
20
30
40
50
60
70
80
90
100
110
Temperature (C)
9
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MGDM-04 Series
Hi-Rel
Grade
Characteristics
Conditions
Severity
Test procedure
Duration
Temperature / status of unit
MIL-STD-202G
Method 108A
Altitude
Altitude level C
Duration
Climb up
Stabilization
Status of unit
40.000 ft@-55C
30 min.
1.000 ft/min to 70.000 f@-55C,
30 min.
unit operating
MIL-STD-810E
Method 500.3
Humidity cyclic
Number of cycle
Cycle duration
Relative humidity variation
Temperature variation
Status of unit
10
Cycle I : 24 Hrs
60 % to 88 %
31C to 41C
unit not operating
MIL-STD-810E
Method 507.3
Humidity steady
Damp heat
Temperature
Duration
Status of unit
93 % relative humidity
40C
56 days
unit not operating
MIL-STD-202G
Method 103B
Salt atmosphere
Temperature
Concentration NaCl
Duration
Status of unit
35C
5%
48 Hrs
unit not operating
MIL-STD-810E
Method 509.3
Temperature
cycling
Number of cycles
Temperature change
Transfert time
Steady state time
Status of unit
200
-40C / +85C
40 min.
20 min.
unit operating
MIL-STD-202A
Method 102A
Temperature shock
Number of shocks
Temperature change
Transfert time
Steady state time
Status of unit
100
-55C / +105C
10 sec.
20 min.
unit not operating
MIL-STD-202G
Method 107G
Climatic Qualifications
Life at high
temperature
Mechanical Qualifications
Vibration
(Sinusoidal)
Number of cycles
Frequency / amplitude
Frequency / acceleration
Duration
Status of unit
MIL-STD-810D
Method 514.3
Shock
(Half sinus)
Number of shocks
Peak acceleration
Duration
Shock form
Status of unit
MIL-STD-810D
Method 516.3
Bump
(Half sinus)
Number of bumps
Peak acceleration
Duration
Status of unit
MIL-STD-810D
Method 516.3
10
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Hi-Rel
Grade
MGDM-04 Series
11- Description of Protections
Vo (%)
100
detection time
x
time
recovery time
recovery time
On/Off
Command
GI
11
For locations, phone, fax, E-Mail see back cover
MGDM-04 Series
Hi-Rel
Grade
VI
+Vo
Go
GI
-Vo
VI
Vo
GI
Go
2 x Vo
2 x Vo
VI
Vo
4
GI
Go
VI
Vo
Vo
GI
Go
VI
Vo
GI
Go
12
For locations, phone, fax, E-Mail see back cover
MGDM-04 Series
Hi-Rel
Grade
14- Dimensions
Dimension are given in mm (inches). Tolerance : +/- 0,2 mm (+/- 0.01 ) unless otherwise indicated.
Weight : 10 grams (0.3 Ozs) max.
32,00
19,30
(1.25")
(0.75")
7,00
7,50
(0.275")
(0.295")
5 min
(0,20")
10,16
2,54
(0.40")
(0.10")
1,90
(0.07")
15,24
27,94
(0.60")
(1.10")
15- Materials
Case : Metallic black anodized coating
Pins : Plated with pure matte tin over nickel underplate
17- Connections
12
11
13
14
13
11
10
20
2
1
23
24
2
1
15
13
14
15
20
20
23
24
Bi output model
12
11
2
1
23
24
Pin
1
2
10
11
12
13
14
15
20
23
24
Single
+ Input (Vi)
+ Input (Vi)
/
Common (Go)
Common (Go)
Output (Vo)
Output (Vo)
/
On/Off
- Input (Gi)
- Input (Gi)
Bi
+ Input (Vi)
+ Input (Vi)
Common (Go)
Common (Go)
/
Output - (-Vo)
/
Output + (+Vo)
On/Off
- Input (Gi)
- Input (Gi)
Triple
+ Input (Vi)
+ Input (Vi)
/
Common (Go)
Common (Go)
Output 2- (-V2)
Output 1 (V1)
Output 2+(+V2)
On/Off
- Input (Gi)
- Input (Gi)
Bottom view
13
For locations, phone, fax, E-Mail see back cover
International Headquarters
GAA Converter - France
ZI de la Morandire
33185 LE HAILLAN - FRANCE
Tel. : + (33)-5-57-92-12-80
Fax : + (33)-5-57-92-12-89
Represented by :
Information given in this datasheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequence of its use nor for any infringement of patents or other rights of third parties which may result from its use.
These products are sold only according to GAIA Converter general conditions of sale, unless otherwise confirmed by writing. Specifications subject to change without notice.