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Stability Testing
How to Select, Validate and Report
Analytical Test Procedures Used
to Monitor Stability
Jean Gilliard
Forte Posthouse Regent Park, London 6&7 February 2001
Test procedures
Selection of the tests:
The testing should cover the features susceptible
to change during storage and likely to influence
quality, safety and efficacy.
Microbiological stability
microbial limits
Microbiological stability
microbial limits, preservative effectiveness
Injections
Physico-chemical stability
appearance, particulate matter, pH,
preservative content (if present), assay and
degradation products determination
Microbiological stability
sterility,pyrogenicity, preservative effectiveness
Stability-Indicating Methodology
Validated quantitative analytical methods that
can detect the changes with time in the chemical,
physical or microbiological properties of the drug
substance or product and that are specific so that
the contents of active ingredient, degradation
products, and other components of interest can be
accurately measured without interference.
Stability-Indicating Methodology
Requirements
3high specificity
3high sensitivity
3high precision
Stability-Indicating Methodology
Quantitative
Technique
Titrimetry
poor
poor
high
Universal
detection
capability
poor
UV-vis
spectrometry
poor
poor
high
good -
HPLC
good
good
acceptable
good
CE
good +
acceptable
acceptable
good +
Specificity Sensitivity
Precision
Assay
Related substances
Specificity
LOQ
Linearity
Accuracy
Precision
Repeatability
Intermediate Precision
+
+
+
+
Specificity
For the main component(s)
For the related substances (impurities and
degradation products)
Supported by stress testing studies
Stress testing
Conducted to demonstrate the stability
indicating power of the analytical procedures
Should be performed on the drug substance
and on the drug product
Should included the effects of temperature,
moisture, pH, oxidation and light
Usually aim to achieve 10 to 20 % degradation
Stress testing
Results from stress testing studies should
form an integral part of the information
provided to regulatory authorities
Attention should be paid to reviewing the
adequacy of the mass balance
Mass balance
The process of adding together the assay values
and levels of degradation products to see how
closely these add up to 100 % of the initial value
with due consideration of the margin of analytical
error
Good mass balance (assay + degradants = 100 %)
can support validation
Poor mass balance can suggest an analytical
problem
SGS Lab Simon S.A.
Mass balance
HPLC may fail to detect some components
Mass balance
Extraction complete ?
Response factors of the secondary
peaks ?
Stress testing
Should included consideration for excipients
effect
Tablet
Tabletstress:
stress:44weeks
weeksatat60C
60C
API +
Stress testing
Should included consideration for container
effect
Spectrum Index Plot
Estradiol - 16.211
250.00
nm
300.00
250.00
16.21
Peak16 - 17.756
nm
300.00
260.3
a-Estradiol - 19.041
250.00
nm
300.00
17.75 221.5
19.04
Syringes
Syringesfilled
filledwith
withgel
gel
stress:
stress:24
24hours
hoursatat
40C/75%RH
40C/75%RH
280.4
280.4
319.5 343.3
315.9
345.7
Estradiol - 16.211
0.30
0.25
0.15
Peak16 - 17.756
0.10
0.05
a-Estradiol - 19.041
AU
0.20
0.00
5.00
10.00
15.00
20.00
Minutes
25.00
30.00
35.00
40.00
Reporting Threshold
= 1g
> 1g
0.1 %
0.05 %
Precision
Analysis repeatability
Intermediate precision: establish the effect
of variations e.g. different days, analysts,
equipment,
Reproducibility: interlaboratory trial
Precision (Q2B)
Repeatability:
a minimum of 9 determinations over the range of
the procedure (e.g. 3 replicates at 3 concentrations)
or a minimum of 6 determinations at 100 % of the
test concentration
Precision
HPLC level of precision
Repeatability: 0.5 to 1 %
Intermediate precision: 1 to 2 %
Reproducibility: 2 to 5 %
System suitability
Ensure method performs in-use as at the time of
validation
Link between validation and routine testing
Selection of relevant parameters from validation
Setting of acceptance limits
Stability-indicating methodology: check adequate
resolution, quantitation limit and precision at the
time of use
SGS Lab Simon S.A.
Method transfer
To assure the integrity of the analytical data in
recipient laboratory
To assess competency in recipient laboratory
To demonstrate the adequacy of equipment in
recipient laboratory
To identify limitations of the method
Ensure good communication between development
and recipient laboratories
Summary
Assays and related substance tests must be fully validated and
demonstrate stability indicating
Specificity, sensitivity and precision are the most crucial
attributes for a stability indicating methodology
System suitability testing must be carried out to demonstrate
suitable method performance at the time of use
Consider other tests which may be useful for monitoring
product stability